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F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER

68-0200

14

Removing Specific Contaminants from Cells

Table 5 lists the appropriate cleaning procedure for types of
contamination often found on cells. Cleaning procedures are
listed in order of preference. Be careful to avoid bending the
cell collector plates.

Table 5. Recommended Cleaning Procedures

for Specific Contaminants.

Contaminant

Cleaning Procedure

Animal hair solution

Dishwasher detergent

Carbon   
(carbon black, soot, lamp
black, graphite, charcoal
dust)

Dishwasher detergent solution   
high pressure air or
high pressure water

Cooking oils:   
Vegetable (soybean,
peanut) or animal (lard,
butter)

Dishwasher detergent solution   
or steam

Cotton fibers solution

Dishwasher detergent solution

Dust  
(silicon dioxide, calcium
carbonate and mineral
type compounds)

Dishwasher detergent solution

Flour dust

Dishwasher detergent solution

Mineral oil   
(petroleum base, diesters
and silicone)

Dishwasher detergent solution   
or high pressure water

Paper products

Dishwasher detergent solution

Paint  
(oil base or water base)

Dishwasher detergent solution   

Pine tar resins

Dishwasher detergent solution   
or steam

Soaps

Dishwasher detergent solution

Sodium chloride

Dishwasher detergent solution

Sugars  
(all types including
molasses)

Dishwasher detergent solution   
or steam

Talc

High pressure air

 

or

Dishwasher detergent solution

Tobacco tars and smoke

Dishwasher detergent solution

Varnishes

Dishwasher detergent solution

Waxes (all types)

Dishwasher detergent solution   
or steam

Reinstalling the Cells

1. Inspect the cells for broken ionizer wires and bent

collector plates. Bend warped or bent collector plates
back into shape. For maximum efficiency, replace
broken ionizer wires as instructed in Replacing Ionizer
Wires section.

2. Wipe ionizer wires.

3. Check that cells are completely dry before reinstalling in

the air cleaner. If cells are placed into the air cleaner
while still wet, the electronic cells can short out and arc
frequently when almost dry. Although the system
appears to be operating, the cells may not be cleaning
during the drying period.

4. Check that the ionizer wire side of the cell is the farthest

from the fan.

5. Wipe surface dirt from the inside of the cabinet.
6. Ease the edge of the cell into the cabinet.
7. Replace the prefilter and any other primary filters.
8. Close and carefully latch the door.

Replacing Ionizer Wires

Broken or bent ionizer wires can cause an electrical short to
ground, often resulting in visible arcing or sparking. Remove
broken wires. Cells can be used temporarily with one wire
missing, but replace the wire as soon as possible.
Replacement wires are cut to length with a T-fastener on one
end and a spring on the other end for easy installation. To
install:

1. Slip the ionizer wire T-fastener into a vacant wire key

slot. See Fig. 21. Be careful to avoid damaging the
ionizer wire or other parts of the cell.

2. Use a needlenose pliers to hold the opposite end of the

wire and stretch the wire the length of the cell. Insert
the spring loop into the wire hole.

3. Check the cell for short circuits using an ohmmeter. See

Fig. 22. Check the resistance between the frame of the
cell and both the ionizer and the collector contacts. In
each case, the resistance should be infinite.

PULL

OUT

T-FASTENER

IONIZER

WIRE

PRESS

UP

IONIZER

WIRE

ATTACHMENT

HOLE

NEEDLENOSE

PLYERS

M7787

Fig. 21. Install new ionizer wire by hooking

spring loop end over wire hole edge.

Summary of Contents for 16000 Series

Page 1: ...ansported by a network of ducting and plenums or the unit can be used independently FEATURES Variety of filter configurations available to customize the air cleaner for any application Three speed direct drive forward curve blower motor circulates up to 2500 cfm 72 m3 min for large areas Negative and positive pressure rooms can be created with the air cleaner Charcoal permanganate and zeolite CPZ ...

Page 2: ...net uses a prefilter with two primary filters Refer to Table 1 for model descriptions Construction 0508 in 16 GA unpainted aluminum Table 1 F116 Series 16000 Description a Primary filters must be ordered separately The choices include a 95 D O P filter ASHRAE dust spot filter or two sorbent modules b Second primary filter must be ordered separately The choices include a 95 D O P filter ASHRAE dust...

Page 3: ...r Volume Internal Static Pressure and Hanging Weight with Filters Model Numbers Filter Configuration Recommended Air Volume in cfm m3 min Approximate Internal Static Pressure at Recommended Air Volume Hanging Weight with Filters in lbs kg F116A1021 16002 HEPA filter 99 997 1600 49 1 3 W G 149 68 F116A1047 16004 D O P filter 95 1800 52 1 1 W G 130 59 ASHRAE dust spot filter 95 2000 58 1 0 W G 108 4...

Page 4: ... 24 x 24 x 12 610 x 610 x 305 95 ASHRAE dust spot at 2000 cfm 58 m 3 min In metal frame 24 x 24 x 12 610 x 610 x 305 65 ASHRAE dust spot at 2000 cfm 58 m 3 min In metal frame Sorbent Module Contents charcoal only permanganate only zeolite only or CPZ material combination of the above ingredients 111 2x 111 2 x 23 292 x 292 x 584 85 first pass at 1600 cfm 49 m 3 min for most gases odors Ten panel d...

Page 5: ... 4 565 16 TYP 406 5 TYP 127 3 8 THREADED INSERT HOLE FOR HANGING INSTALLATION HEPA D O P OR ASHRAE FILTER ELECTROSTATIC PRECIPITATOR COLLECTING CELLS PREFILTER SORBENT MODULES M10810 TOP 7 8 22 FLANGE 12 1 8 308 13 1 2 343 10 254 7 178 FRONT VIEW Fig 1 Approximate dimensions of two stage filtering model in in mm ...

Page 6: ...TOR COLLECTING CELLS PLANNING THE INSTALLATION WARNING Explosion Hazard Possible Can cause personal injury or equipment damage Do not install or use where there is any danger of gas vapor or dust explosion Do not install when explosion proof electrical fixtures are specified Application and Operation The F116 series 16000 self contained ductable commercial air cleaner is designed for use in smokin...

Page 7: ...s approximately 2350 cfm 68 m3 min and at 1 7 W G the air volume is approximately 2000 cfm 58 m3 min But at 1 9 W G the air volume drops to approximately 1150 cfm 33 m3 min Loading does not resist airflow when using the electrostatic precipitator collecting cells and or CPZ modules However a loaded prefilter does restrict the airflow Refer to Fig 3 and Table 3 for nominal air volume calculations a...

Page 8: ...ositioning air cleaners at the far end of the restaurant smoking section to draw the smoke away from the nonsmoking section Fig 5 Positioning air cleaners to create a negative pressure in polluted spaces and creating a positive pressure in nonpolluted areas Use this positioning in in plant offices and hospitals M7782 ...

Page 9: ...air cleaner to create a negative pressure booth that contains a contamination generating process Fig 8 Positioning air cleaner to remove pollutants from a conveyor feed process such as screen printing TOP VIEW CURTAIN CONVEYOR DRYER HOOD INPUT CURTAIN OUTPUT DRYER INPUT SIDEVIEW M10797 AIR CLEANER AIR CLEANER Fig 9 Positioning air cleaner to create positive pressure for a plant satellite office PO...

Page 10: ...HERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING M10800 AIR CLEANER DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING M10801 AIR CLEANER Fig 11 Connecting air cleaner directly to a canopy hood with a minimum air entrance velocity of 120 fpm Fig 12 Positioning air cleaner to recirculate existing exhaust system air which contains light to medium quant...

Page 11: ...nd or square to square connection when attaching the air cleaner outlet to the blower discharge flange See Fig 16 The outlet connection can be used with a Y branch distribution box or manifold as required Fig 16 Square to round connection attached to the air cleaner outlet Wire All wiring must comply with applicable codes and ordinances The power source must agree with the air cleaner electrical r...

Page 12: ...ity and type of contaminants present and the frequency of air cleaner use The cell performance indicator is on when the primary filters need to be replaced or cleaned The frequency of servicing can only be established after a period of use NOTE Some full service distributors provide regular servicing to commercial establishments CAUTION Turn off power to the air cleaner Stand on a stable platform ...

Page 13: ...or optimum water drainage from tubes stand the cell on one of its corners 6 Wipe ionizer wires to remove any deposits remaining on the wires 7 Check the collection plates of the cells for any detergent residue Repeat the rinse process if there is any residue remaining Buildup can reduce the air cleaner efficiency About Discolored Aluminum Occasionally the cells can seem stained after the soaking p...

Page 14: ...end warped or bent collector plates back into shape For maximum efficiency replace broken ionizer wires as instructed in Replacing Ionizer Wires section 2 Wipe ionizer wires 3 Check that cells are completely dry before reinstalling in the air cleaner If cells are placed into the air cleaner while still wet the electronic cells can short out and arc frequently when almost dry Although the system ap...

Page 15: ...ors or ducting plug air leaks ELECTROSTATIC PRECIPITATOR COLLECTOR CELL MODELS ONLY No high voltage to cells Check wiring for loose connections tighten Check for short in cells or configuration wires fix Check door interlock switch fix Check power supply pressure switch fix Check contact boards for ground ground Check for wet cells and ionizer wires allow time for the cells and wires to dry Replac...

Page 16: ...imary Filters HEPA filter 99 97 1 32000198 860023 D O P filter 95 1 32000195 860024 ASHRAE dust spot filter 95 1 32000196 860025 ASHRAE dust spot filter 65 1 32000197 860026 CPZ sorbent module requires 2 1 32000219 31005 Charcoal only sorbent module requires 2 1 32000220 31006 Zeolite only sorbent module requires 2 1 32000221 31007 Permanganate only sorbent module requires 2 1 32000222 31008 Elect...

Page 17: ...17 ELECTROSTATIC PRECIPITATOR COLLECTING CELL 1 PREFILTER 2 SORBENT MODULES M10812 HEPA D O P OR ASHRAE FILTERS 1 1 TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA 2 2 Fig 23 Exploded view of F116 series 16000 self contained ductable commercial air cleaner components ...

Page 18: ...RESULTING DIRECTLY OR INDIRECTLY FROM ANY BREACH OF WARRANTY EXPRESS OR IMPLIED OR ANY OTHER FAILURE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation may not apply to you THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND HONEYWELL INC EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES WHETHER WRITTEN OR ORAL IMPLIED OR STATUTORY I...

Page 19: ...F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER 68 0200 19 ...

Page 20: ...ng Kong Home and Building Control Honeywell Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 Honeywell Latin American Region 480 Sawgrass Corporate Parkway Suite 200 Sunrise FL 33325 68 0200 J H 1 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in U S A on recycled paper containing at least 10 post consumer paper fi...

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