Honda XRM125 CFT125 2020 Page 42 Owner'S Manual Download

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Replacing Parts

Always use Honda Genuine Parts or their

equivalents to ensure reliability and safety.

WARNING

Installing non-Honda parts may make

your vehicle unsafe and cause a crash in

which you can be seriously hurt or

killed.

Always use Honda Genuine Parts or

equivalents that have been designed

and approved for your vehicle.

Battery

Your vehicle has a maintenance-free type

battery. You do not have to check the battery

electrolyte level or add distilled water. Clean the

battery terminals if they become dirty or

corroded.

Do not remove the battery cap seals. There is

no need to remove the cap when charging.

NOTICE

Your battery is a maintenance-free type and can

be permanently damaged if the cap strip is

removed.

NOTICE

An improperly disposed of battery can be

harmful to the environment and human health.

Always confirm local regulations for proper

battery disposal instruction.

20190809112229_32KPYA200_eng_BOOK Page 41 Friday, August 09 2019 11:26:27 JST

Maintenance Fundamentals

Maintenance

Summary of Contents for XRM125 CFT125 2020

Page 1: ......

Page 2: ...le before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2019 Honda Motor Co Ltd 20190809112229_32KPYA200_eng_BOOK Page 1 Friday August 09 2019 11 26 27 JST ...

Page 3: ...s owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The following codes in this manual indicate the country The illustrations here in are based on the CFT125MRC PH type Country Codes Code Country CFT125MS PH II PH Philippines CFT125MR PH Philippines CFT125MRC PH Philippines ...

Page 4: ...r own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow in...

Page 5: ...nts Vehicle Safety P 2 Operation Guide P 12 Maintenance P 32 Troubleshooting P 71 Information P 88 Specifications P 100 Index P 103 20190809112229_32KPYA200_eng_BOOK Page 4 Friday August 09 2019 11 26 27 JST ...

Page 6: ...autions P 7 Accessories Modifications P 10 Loading P 11 20190809112229_32KPYA200_eng_BOOK Page 5 Friday August 09 2019 11 26 27 JST This section contains important information for safe riding of your vehicle Please read this section carefully Vehicle Safety ...

Page 7: ...used and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist leaning with you in turns and keeping their feet on the footpegs even when the vehicle is stopped Take Time to Learn Practice Even if you have ridden other vehicles practice riding in a safe area to becom...

Page 8: ...and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your vehicle properly maintained and in safe riding condition Inspect your vehicle before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not modify your vehicle or install accessories that would make your vehicle unsafe 2 P 10 If You are Invo...

Page 9: ...dorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your vehicle inside a garage or other enclosure 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid ...

Page 10: ...bility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any passenger always wear an approved helmet and protective apparel Gloves Full finger leather gloves with high ...

Page 11: ...stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of ...

Page 12: ...g Park on a firm level surface If you must park on a slight incline or loose surface park so that the vehicle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when ...

Page 13: ...ch to the LOCK position and remove the key 2 P 22 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 98 Do not use stale or contaminated petrol or an...

Page 14: ...ll accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your vehicle Your vehicle was not designed for these attachments and their u...

Page 15: ...city Maximum luggage weight P 100 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20190809112229_32KPYA200_eng_BOOK Page 14 Friday August 09 2019 11 2...

Page 16: ...at it is safe to ride Acceleration Apply throttle gradually Obey the speed limit Shift Change P 26 How to use basic features Instruments P 18 Indicators P 19 Switches P 20 Steering Lock P 22 Starting the Engine P 23 Start and warm the engine Avoid revving the engine Starting the Vehicle Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic ...

Page 17: ...he brakelight will indicate that you have applied the brakes Parking P 8 Stopping If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Turning Corners Do your braking before entering corners Gradually reapply throttle when exiting turn Refuelling P 28 Park on a firm level surface Use the stand and lock the steering ...

Page 18: ...ration Guide 14 Throttle grip P 68 Engine oil fill cap dipstick P 53 Front brake fluid reservoir P 56 Rear brake pedal P 58 Battery P 49 Fuse box P 86 Helmet holder P 30 Brakelight switch P 62 Spark plug P 51 Engine oil drain bolt P 54 Kickstarter P 23 CFT125MR MRC Rear brake fluid reservoir P 56 ...

Page 19: ...09 2019 11 26 27 JST Operation Guide 15 Continued Document bag P 31 Drive chain P 64 Side stand P 63 Shift lever P 26 Tool kit P 31 Centre stand P 9 Seat P 30 Crankcase breather P 69 Fuel fill cap P 28 Headlight unit P 70 Helmet holder P 30 Luggage box P 31 ...

Page 20: ...tion Guide 16 Parts Location Continued Throttle grip P 68 Engine oil fill cap dipstick P 53 Front brake fluid reservoir P 56 Rear brake pedal P 58 Battery P 49 Fuse box P 86 Helmet holder P 30 Brakelight switch P 62 Spark plug P 51 Engine oil drain bolt P 54 Kickstarter P 23 CFT125MS ...

Page 21: ...gust 09 2019 11 26 27 JST Operation Guide 17 Document bag P 31 Drive chain P 64 Side stand P 63 Shift lever P 26 Tool kit P 31 Centre stand P 9 Seat P 30 Crankcase breather P 69 Fuel fill cap P 28 Headlight unit P 70 Helmet holder P 30 Luggage box P 31 ...

Page 22: ...Page 21 Friday August 09 2019 11 26 27 JST Operation Guide 18 Speedometer Odometer Total distance ridden Needle in the red mark remaining fuel approximately 1 2 L 0 32 US gal 0 26 Imp gal Fuel gauge Gear range Shows proper speed range for each gear ...

Page 23: ...sition If it comes on while engine is running P 73 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL If one of these indicators does not come on when it should have your dealer check for problems Turn signal indicator Neutral indicator Comes on when the transmission is in Neutral High beam indicator Gear position indicators Indicate 1st to 4th gear position ...

Page 24: ...2229_32KPYA200_eng_BOOK Page 23 Friday August 09 2019 11 26 27 JST Operation Guide 20 Horn button Start button Turn signal switch u Pressing the switch turns the turn signal off Low beam High beam Headlight dimmer switch ...

Page 25: ...19 11 26 27 JST Operation Guide 21 Continued u Key can be removed when in the OFF or LOCK position Ignition switch Switches the electrical system on off locks the steering ON Turns electrical system on for starting riding OFF Turns engine off LOCK Locks steering ...

Page 26: ... left or right b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position 20190809112229_32KPYA200_eng_BOOK Page 25 Friday August 09 2019 11 26 27 JST Operation Guide 22 Switches Continued a b Push Turn Ignition key ...

Page 27: ...e engine is running as engine damage could result Do not apply excessive force on the kickstarter Fold up the kickstarter after the kickstarter is returned to the pedal stop Consult your dealer for advice if you plan to ride your vehicle at an altitude above 2 500 m 8 000 feet NOTICE If the vehicle is transported to a place 2 000 m 6 500 feet higher or lower than the start point you may not be abl...

Page 28: ... to the top of its stroke With the throttle completely closed Operate the kickstarter starting from the top of the stroke kick through to the bottom with a rapid continuous motion d Warm up the engine by opening and closing the throttle slightly If you cannot start the engine Open the throttle slightly about 3 mm 0 1 in without freeplay 20190809112229_32KPYA200_eng_BOOK Page 27 Friday August 09 20...

Page 29: ...imes with the kickstarter d Repeat the starting procedure e If the engine starts open the throttle slightly if idling is unstable f If the engine does not start wait 10 seconds before trying steps a d again If Engine Will Not Start P 72 20190809112229_32KPYA200_eng_BOOK Page 28 Friday August 09 2019 11 26 27 JST Operation Guide 25 ...

Page 30: ...m is used Change cannot be made from 4th to neutral directly u Always return the throttle grip first before changing gear u Operate lightly with the tips of your toes until the shift lever is pushed down u Avoid changing gear needlessly and riding with your foot on the shift lever since this may damage the gear change mechanism and clutch mechanism 20190809112229_32KPYA200_eng_BOOK Page 29 Friday ...

Page 31: ...use damage to the engine Downshifting Downshifting at speeds higher than those in the table below may overrev the engine and can cause damage to the engine and transmission Follow the table below when downshifting the gears Downshifting Acceptable Speed From 4th to 3rd 85 km h 53 mph or less From 3rd to 2nd 60 km h 37 mph or less From 2nd to 1st 35 km h 22 mph or less 20190809112229_32KPYA200_eng_...

Page 32: ... Refuelling and Fuel Guidelines P 9 Opening the Fuel Fill Cap a Open the seat P 30 b Turn the fuel fill cap counterclockwise until it stops and remove the fuel fill cap Do not fill with fuel above the lower edge of the filler neck 20190809112229_32KPYA200_eng_BOOK Page 31 Friday August 09 2019 11 26 27 JST Operation Guide 28 Fuel fill cap Lower edge of filler neck Arrow marks ...

Page 33: ... and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 20190809112229_32KPYA200_eng_BOOK Page 32 Friday August 09 2019 11 26 27 JST Operation Guide 29 ...

Page 34: ...ders are located under the seat u Use the helmet holders only when parked 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the vehicle and could lead to a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20190809112229_32KPYA200_eng_BOOK Page 33 Friday Aug...

Page 35: ...ge u Do not store valuables or fragile articles Document Bag The document bag is in the document compartment in the reverse side of the seat Tool Kit The tool kit is in the reverse side of the seat 20190809112229_32KPYA200_eng_BOOK Page 34 Friday August 09 2019 11 26 27 JST Operation Guide 31 Tool kit Luggage box Document bag Document compartment ...

Page 36: ...ne Oil P 53 Brakes P 56 Side Stand P 63 Drive Chain P 64 Throttle P 68 Crankcase Breather P 69 Other Adjustments P 70 Adjusting the Headlight Aim P 70 20190809112229_32KPYA200_eng_BOOK Page 35 Friday August 09 2019 11 26 27 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Maintenance ...

Page 37: ...chedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the e...

Page 38: ...f maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the vehicle these receipts should be transferred with the vehicle to the new owner Honda recommends that your deale...

Page 39: ...Idle Speed Drive Chain Every 500 km 300 mi 64 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Inspect clean adjust lubricate or replace if necessary Clean Lubricate Replace Technical In the interest of safety have your vehicle serviced by y...

Page 40: ...h 62 Headlight Aim 70 Lights Horn Clutch System Side Stand 63 Suspension Nuts Bolts Fasteners Wheels Tyres 44 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill 201908...

Page 41: ...g in all steering positions 2 P 68 Engine oil level Add engine oil if necessary Check for leaks 2 P 53 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 64 Brakes Check operation CFT125MR MRC Front and Rear check brake fluid level and pads wear 2 P 56 2 P 57 CFT125MS Front check brake fluid level and pads wear 2 P 56 2 P 57 Rear check shoes wear and freeplay adjust if nec...

Page 42: ...ave to check the battery electrolyte level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE An improperly disposed of battery can be harmful to the environment and hum...

Page 43: ...y with water and do not swallow 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing Cleaning the Battery Terminals 1 Remove the battery 2 P 49 2 If the terminals are starting to cor...

Page 44: ...ry and possibly damaging the system Fuses Fuses protect the electrical circuits on your vehicle If something electrical on your vehicle stops working check for and replace any blown fuses 2 P 86 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 102...

Page 45: ...sfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and per...

Page 46: ... regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 64 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or damaged teeth have the sprocket replaced by...

Page 47: ... lubricant Recommended lubricant Drive chain lubricant If not available use SAE 80 or 90 gear oil Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle 20190809112229_32KPYA200_eng_BOOK Page 46 Friday August 09 ...

Page 48: ... air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls o...

Page 49: ...essively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 20190809112229_32KPYA200_eng_BOOK Page 48 Friday August 09 2019 11 26 27 JST Maintenance Fundamentals Maintenance 45 Continued Wear indicator location mark or TWI ...

Page 50: ...he inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installing improper tyres on your vehicle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual 20190809112229_32KPYA200_eng_BOOK Page...

Page 51: ... cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer 20190809112229_32KPYA200_eng_BOOK Page 50 Friday August 09 2019 11 26 27 JST Maintenance Fundamentals Maintenance 47 ...

Page 52: ...erform some roadside repairs minor adjustments and parts replacement with the provided tools Spark plug wrench 10 x 14 mm Open end wrench Standard Phillips screwdriver Screwdriver handle 20190809112229_32KPYA200_eng_BOOK Page 51 Friday August 09 2019 11 26 27 JST Maintenance 48 ...

Page 53: ...m the battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maintenance Fundamentals 2 P 38 Battery Goes Dead 2 P 82 20190809112229_32KPYA200_eng_BOOK Page 52 Friday August 09 2019 11 26 27 JST Main...

Page 54: ...screw 3 Remove the battery cover Installation Install the parts in the reverse order of removal 20190809112229_32KPYA200_eng_BOOK Page 53 Friday August 09 2019 11 26 27 JST Removing Installing Body Components u Battery Cover Maintenance 50 Screw Battery cover ...

Page 55: ...e spark plug 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using provided spark plug wrench 2 P 48 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling u If the erosion or deposit is heavy replace the plug u Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 20190809112229_32KPYA200_eng_BOOK Page 54 Friday Aug...

Page 56: ... prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 9 Install the parts in the reverse order of removal u When r...

Page 57: ...vel surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower level marks on the oil fill cap dipstick 7 Securely install the oil fill cap dipstick 20190809112229_32KPYA200_eng_BOOK Page 56 Friday August 09 2019 11 26 27 JST Maintenance 53 Oil fill cap dipstick...

Page 58: ... fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 41 Changing Engine Oil Changing the oil requires special tools We recommend that you have your vehicle se...

Page 59: ...ing washer onto the drain bolt Tighten the drain bolt Torque 24 N m 2 4 kgf m 18 lbf ft 7 Fill the crankcase with the recommended oil 2 P 41 2 P 101 and install the oil fill cap dipstick Required oil When changing oil 0 7 L 0 7 US qt 0 6 Imp qt 8 Check the oil level 2 P 53 9 Check that there are no oil leaks 20190809112229_32KPYA200_eng_BOOK Page 58 Friday August 09 2019 11 26 27 JST Engine Oil u ...

Page 60: ...LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your vehicle inspected by your dealer 20190809112229_32KPYA200_eng_BOOK Page 59 Friday August 09 2019 11 26 27 JST Maintenance 56 Front bra...

Page 61: ...r 2 CFT125MR MRC Rear Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20190809112229_32KPYA200_eng_BOOK Page 60 Friday August 09 2019 11 26 27 JST Brakes u Inspecting the Brake Pads Maintenance 57 Brake pads Disc Wear indicators Front Wear indicators Disc Brake pads Rear CFT1...

Page 62: ...brake pedal moves before the brake takes hold Freeplay at the tip of the brake pedal 20 30 mm 0 8 1 2 in Make sure the brake rod brake arm spring and fastener are in good condition 20190809112229_32KPYA200_eng_BOOK Page 61 Friday August 09 2019 11 26 27 JST Brakes u Inspecting the Rear Brake Pedal Freeplay Maintenance 58 Freeplay Rear brake pedal ...

Page 63: ...aler 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel rotation after the brake pedal is released 20190809112229_32KPYA200_eng_BOOK Page 62 Friday August 09 2019 11 26 27 JST Brakes u Adjusting the Rear Brake Pedal Freeplay Maintenance 59 Continued Brake arm pin Adjusting nut Brake arm pin Adjusting nut Decrease freeplay...

Page 64: ...ay of the brake pedal Make sure the brake rod brake arm spring and fastener are in good condition NOTICE Do not turn the adjuster beyond its natural limits 20190809112229_32KPYA200_eng_BOOK Page 63 Friday August 09 2019 11 26 27 JST Brakes u Adjusting the Rear Brake Pedal Freeplay Maintenance 60 Brake arm Push Brake arm pin Gap Adjusting nut ...

Page 65: ...e arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent 20190809112229_32KPYA200_eng_BOOK Page 64 Friday August 09 2019 11 26 27 JST Brakes u Inspecting the Rear Brake Shoe Wear Maintenance 61 Brake panel Brake arm Refe...

Page 66: ...turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20190809112229_32KPYA200_eng_BOOK Page 65 Friday August 09 2019 11 26 27 JST Brakes u Adjusting the Brakelight Switch Maintenance 62 Brakelight switch Adjusting nut B A ...

Page 67: ...smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 20190809112229_32KPYA200_eng_BOOK Page 66 Friday August 09 2019 11 26 27 JST Maintenance 63 Side stand spring ...

Page 68: ... 2 Place your vehicle on its centre stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 25 35 mm 1 0 1 4 in u Do not ride your vehicle if the slack exceeds 50 mm 2 0 in 4 Rotate the rear wheel and check that the chain moves smoothly 5 Inspect the sprockets 2 P 42 6 Clean and lubricate the drive chain 2 P 43 20190809112...

Page 69: ...Place your vehicle on its centre stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the swingarm 20190809112229_32KPYA200_eng_BOOK Page 68 Friday August 09 2019 11 26 27 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 65 Continued Rear axle nut Lock nut Adjusting nut Rear edge of adjusting slot Chain adjuster index mark ...

Page 70: ...he axle is misaligned turn the right or left adjusting nuts until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut Torque 59 N m 6 0 kgf m 44 lbf ft 8 Tighten the drive chain adjusting nuts lightly then hold the adjusting nuts and tighten the lock nuts 9 Recheck drive chain slack CFT125MS 10 Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust ...

Page 71: ...Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced Chain DID420AD2 KMC420JB RK420EL If necessary have the drive chain replaced by your dealer 20190809112229_32KPYA200_eng_BOOK Page 70 Friday August 09 2019 11 26 27 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 67 ...

Page 72: ...ing positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle grip flange 2 6 mm 0 1 0 2 in 20190809112229_32KPYA200_eng_BOOK Page 71 Friday August 09 2019 11 26 27 JST Maintenance 68 Freeplay Flange ...

Page 73: ...ace a suitable container to receive deposits 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube 20190809112229_32KPYA200_eng_BOOK Page 72 Friday August 09 2019 11 26 27 JST Maintenance 69 Crankcase breather tube ...

Page 74: ...tical aim of the headlight for proper alignment Turn the screw in or out as necessary using a Phillips screwdriver Obey local laws and regulations 20190809112229_32KPYA200_eng_BOOK Page 73 Friday August 09 2019 11 26 27 JST Maintenance 70 Screw Lower Raise Headlight ...

Page 75: ...tion Malfunction Indicator Lamp MIL P 73 Tyre Puncture P 74 Electrical Trouble P 82 Battery Goes Dead P 82 Burned out Light Bulb P 82 Blown Fuse P 86 Unstable Engine Operation Occurs Intermittently P 87 20190809112229_32KPYA200_eng_BOOK Page 74 Friday August 09 2019 11 26 27 JST Troubleshooting ...

Page 76: ...p is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 23 Check for a blown fuse 2 P 86 Check for a loose battery connection 2 P 49 or battery terminal corrosion 2 P 38 Check the condition of the battery 2 P 82 If the problem continues have your vehicle inspected by your dealer 20190809112229_32KPYA200...

Page 77: ...icator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your vehicle inspected by your dealer as soon as possible 20190809112229_32KPYA200_eng_BOOK Page 76 Friday August 09 2019 11 26 27 JST Troubleshooting 73 ...

Page 78: ...patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described 3WARNING Riding your vehicle with a temporary tyre or tube repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyr...

Page 79: ... the tab 4 Remove the front axle nut 5 Remove the front axle shaft front wheel speedometer gearbox and side collar u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the brake lever while the wheel is removed 20190809112229_32KPYA200_eng_BOOK Page 78 Friday August 09 2019 11 26 27 JST Tyre Puncture u Removing Wheels Troubleshooting 75 Continued Front axle nut Speedometer ...

Page 80: ...e speedometer gearbox 4 Tighten the axle nut Torque 49 N m 5 0 kgf m 36 lbf ft 5 After installing the wheel apply the brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel dose not rotate freely 6 Install the speedometer cable securely If a torque wrench was not used for installation see your dealer as soon as possible to verify prope...

Page 81: ...rward for maximum drive chain slack 3 Remove the rear axle nut and rear axle washer 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 20190809112229_32KPYA200_eng_BOOK Page 80 Friday August 09 2019 11 26 27 JST Tyre Puncture u Removing Wheels Troubleshooting 77 Continued Drive chain adjusting nut Rear axle washer Rear axle nut Drive chain lock nut Rear axle washer...

Page 82: ...all the rear wheel reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation NOTICE When installing a wheel or caliper into original position carefully fit the brake disc between the pads to avoid scratching them 2 Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm 20190809112229_32KPYA200_eng_BOO...

Page 83: ... rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 20190809112229_32KPYA200_eng_BOOK Page 82 Friday August 09 2019 11 26 27 JST Tyre Puncture u Removing Wheels Troubleshooting 79 Continued ...

Page 84: ...ber 6 Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the swingarm 7 Remove the rear axle nut and rear axle washer while holding the rear axle shaft at the other rear with a wrench 8 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 20190809112229_32KPYA200_eng_BOOK Page 83 Friday August 09 2019 11 26 27 JST Tyre Puncture u Removing ...

Page 85: ...l apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity A used cotter pin may not effectively secure a fastener Always replace a used cot...

Page 86: ... starting using an automobile battery can damage your vehicle s electrical system and is not recommended Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the ...

Page 87: ...rder of removal u Install the rubber dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol 20190809112229_32KPYA200_eng_BOOK Page 86 Friday August 09 2019 11 26 27 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 83 Continued Headlight case Bolts Bulb Socket TOP m...

Page 88: ...erclockwise 4 Install a new bulb and parts in the reverse order of removal u After putting back the lens packing in place install the brakelight taillight lens 20190809112229_32KPYA200_eng_BOOK Page 87 Friday August 09 2019 11 26 27 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 84 License lens Brakelight Taillight lens Screws Bulb Lens packing ...

Page 89: ...Remove the rear turn signal lens 3 Pull out the bulb without turning 4 Install a new bulb and parts in the reverse order of removal u After putting back the lens packing in place install the rear turning signal lens the license lens and the brakelight taillight lens u Use only the amber bulb 20190809112229_32KPYA200_eng_BOOK Page 88 Friday August 09 2019 11 26 27 JST Electrical Trouble u Burned ou...

Page 90: ... spare fuse of the same rating u Spare fuses are provided on back side of the battery cover 5 Close the fuse box covers 6 Install the battery cover 7 Close the seat NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your vehicle inspected by your dealer 20190809112229_32KPYA200_eng_BOOK Page 89 Friday August 09 2019 11 26 27 JST Electrical Trouble u Blown Fuse Troubleshoo...

Page 91: ...termittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehicle inspected by your dealer as soon as possible 20190809112229_32KPYA200_eng_BOOK Page 90 Friday August 09 2019 11 26 27 JST Troubleshooting 87 ...

Page 92: ...Your Vehicle P 91 Storing Your Vehicle P 94 Transporting Your Vehicle P 95 You the Environment P 96 Serial Numbers P 97 Fuels Containing Alcohol P 98 Catalytic Converter P 99 20190809112229_32KPYA200_eng_BOOK Page 91 Friday August 09 2019 11 26 27 JST Information ...

Page 93: ...re key or the key number to your dealer If you lose all ignition keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20190809112229_32KPYA200_eng_BOOK Page 92 Friday August 09 2019 11 26 27 JST Keys Information 89 ...

Page 94: ...e key while riding Odometer The odometer returns to 0 when the read out exceeds 99 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located reverse side of the seat 20190809112229_32KPYA200_eng_BOOK Page 93 Friday August 09 2019 11 26 27 JST Instruments Controls Other Features Information 90 ...

Page 95: ...irecting water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your vehicle with plenty of clean water and dry with a soft clean cloth 4 After the vehicle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash 5 ...

Page 96: ...her belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function u Any condensation inside the headlight should dissipate after a few minutes of running the engine with the...

Page 97: ...emove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler I...

Page 98: ...and and position a block so that both tyres are off the ground After rain remove the body cover and allow the vehicle to dry Remove the battery 2 P 49 to prevent discharge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your vehicle from storage inspect all maintenan...

Page 99: ...ailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing your vehicle can cause serious damage to the transmission 20190809112229_32KPYA200_eng_BOOK Page 98 Friday August 09 2019 11 26 27 JST Transporting Your Vehicle Information 95 ...

Page 100: ... approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol and cleaning solvents contain poisons that can hurt refuse work...

Page 101: ...uired in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20190809112229_32KPYA200_eng_BOOK Page 100 Friday August 09 2019 11 26 27 JST Serial Numbers Information 97 Frame number Engine number ...

Page 102: ...l may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating s...

Page 103: ... pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your vehicle serviced if your engine is misfiring backfiring stalling or otherwise not run...

Page 104: ...ght capacity 1 115 kg 254 lb Maximum luggage weight 2 5 kg 11 lb Passenger capacity Rider and 1 passenger Minimum turning radius 1 90 m 6 2 ft 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories Displacement 124 cm3 7 6 cu in Bore x stroke 52 400 x 57 913 mm 2 0630 x 2 2800 in Compression ratio 9 3 1 Fuel Unleaded petrol Recommended 91...

Page 105: ...A 9 NGK or U22EPR9 DENSO Spark plug gap 0 8 0 9 mm 0 03 0 04 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 0 7 L 0 7 US qt 0 6 Imp qt After disassembly 0 9 L 1 0 US qt 0 8 Imp qt Recommended...

Page 106: ...use 10 A Torque Specifications Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Front wheel axle nut 49 N m 5 0 kgf m 36 lbf ft Rear wheel axle nut 59 N m 6 0 kgf m 44 lbf ft Rear brake stopper arm nut CFT125MS 21 5 N m 2 2 kgf m 16 lbf ft 20190809112229_32KPYA200_eng_BOOK Page 105 Friday August 09 2019 11 26 27 JST Specifications Specifications 102 ...

Page 107: ...dlight 83 Rear Turn Signal Light 85 C Crankcase Breather 69 Crash 4 D Document Bag 31 90 Drive Chain 42 64 E Electrical Trouble 82 Engine Number 97 Oil 41 53 Starting 23 Will Not Start 72 Environment 96 Equipment Owner s Manual 90 F Flooded Engine 23 Frame Number 97 Front Turn Signal Light 85 Fuel Gauge 18 Recommended 28 Remaining 18 Tank Capacity 28 20190809112229_32KPYA200_eng_BOOK Page 106 Frid...

Page 108: ...21 23 90 Indicators 19 Instruments 18 Instruments Controls Other Features 90 L Load Limits 11 Loading Guidelines 11 Luggage Box 31 M Maintenance Fundamentals 37 Importance 33 Safety 33 Schedule 34 Maximum Weight Limit 11 Modifications 10 N Neutral Indicator 19 O Odometer 18 90 Oil Engine 41 53 Owner s Manual 31 P Parking 8 Parts Location 14 20190809112229_32KPYA200_eng_BOOK Page 107 Friday August ...

Page 109: ... Precautions 6 Serial Numbers 97 Shifting Gears 26 Side Stand 63 Spark Plug 51 Specifications 100 Speedometer 18 Start Button 20 Starting the Engine 23 Storage Compartment 30 Equipment 30 Owner s Manual 90 Storing 94 Switches 20 T Throttle 68 Tool Kit 31 Transporting 95 Troubleshooting 71 Turn Signal Indicator 19 Turn Signal Switch 20 Tyres Air Pressure 44 Puncture 74 Replacing 44 74 2019080911222...

Page 110: ...W Washing 91 Weight Limit 11 100 Wheels Front Removal 75 Rear Removal 77 80 20190809112229_32KPYA200_eng_BOOK Page 109 Friday August 09 2019 11 26 27 JST Index 106 ...

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