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Honda Wave 110 2018 Owner'S Manual Download Page 65

Brakes

 

u

 Inspecting the Front Brake Lever Freeplay

61

Ma
intenance

Inspecting the Front Brake 

Lever Freeplay

1.

Place your motorcycle on its centre stand 

on a firm, level surface.

2.

Measure the distance of the front brake 

lever before the starts to take hold.

Check the brake cable for kinks or signs of 

wear. If necessary have it replaced by your 

dealer.

Lubricate the brake cable with a commercially 

available cable lubricant to prevent premature 

wear and corrosion.

Make sure the brake arm, spring and fastener 

are in good condition.

Freeplay at the tip of the brake 

lever: 

10 to 20 mm (0.4 to 0.8 in)

AFB110MD

Freeplay

17 AFB110MD MS (PH)-32K89C000.book  Page 61  Tuesday, February 21, 2017  9:38 AM

Summary of Contents for Wave 110 2018

Page 1: ......

Page 2: ...lable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without writte...

Page 3: ...pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The...

Page 4: ...ur own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three sign...

Page 5: ...ts Motorcycle Safety P 2 Operation Guide P 12 Maintenance P 33 Troubleshooting P 77 Information P 92 Specifications P 103 Index P 106 17 AFB110MD MS PH 32K89C000 book Page 4 Tuesday February 21 2017 9...

Page 6: ...ion for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications P 10 Loading P 11 17 AFB110MD MS...

Page 7: ...ly focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail o...

Page 8: ...ained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not modify your motorcycle or install access...

Page 9: ...onsciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle insi...

Page 10: ...dard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection...

Page 11: ...the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braki...

Page 12: ...d to help them dry Park on a firm level surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot...

Page 13: ...e to fall 4 Turn the ignition switch to the LOCK position remove the key and close the shutter 2 P 22 5 Turn the fuel valve to the OFF position Follow these guidelines to protect the engine fuel syste...

Page 14: ...n public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your motorcycle Yo...

Page 15: ...limits Maximum weight capacity Maximum luggage weight 2 P 103 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler 3W...

Page 16: ...ring Lock P21 Shutter P22 Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine Before pulling away indicate your direction with the turn signal switch and c...

Page 17: ...ing over and pull over smoothly Close the throttle and apply the front and rear brakes together u The brakelight will indicate that you have applied the brakes Do your braking before entering corners...

Page 18: ...gine oil drain bolt P57 Battery P50 Fuse box P91 Helmet holder P31 Throttle grip P74 Engine oil fill cap dipstick P56 Spark plug P54 Kickstarter P25 Front brake lever P61 17 AFB110MD MS PH 32K89C000 b...

Page 19: ...29 Helmet holder P31 Document bag P32 Tool P32 Side stand P68 Luggage box P32 Drive chain P69 Crankcase breather P75 Seat lock P31 Centre stand P8 Shift lever P27 Fuel valve P23 Choke lever P25 17 AFB...

Page 20: ...gine oil drain bolt P57 Battery P50 Fuse box P91 Helmet holder P31 Throttle grip P74 Engine oil fill cap dipstick P56 Spark plug P54 Kickstarter P25 Front brake fluid reservoir P59 17 AFB110MD MS PH 3...

Page 21: ...lmet holder P31 Document bag P32 Tool P32 Side stand P68 Luggage box P32 Drive chain P69 Crankcase breather P75 Seat lock P31 Centre stand P8 Shift lever P27 Fuel valve P23 Choke lever P25 17 AFB110MD...

Page 22: ...uge Needle in the red mark remaining fuel approximately 1 02 litres 0 269 US gal 0 224 Imp gal Odometer Total distance ridden Gear range Shows proper speed range for each gear 17 AFB110MD MS PH 32K89C...

Page 23: ...dealer check for problems High beam indicator Right turn signal indicator Left turn signal indicator Neutral indicator Comes on when the transmission is in Neutral Gear position indicators Indicates...

Page 24: ...Switches Start button Horn button Headlight dimmer switch High beam Low beam Turn signal switch u Pressing the switch turns the turn signal off 17 AFB110MD MS PH 32K89C000 book Page 20 Tuesday Februa...

Page 25: ...tion u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position Ignition Switch Switches the electr...

Page 26: ...e projection of the shutter key with the slot of the shutter and turn the shutter key counterclockwise u You can also close the shutter by moving the knob upward without the shutter key c Remove the k...

Page 27: ...ay fuel valve is used to control the flow of fuel from the fuel tank to the carburetor ON normal position for riding OFF for parking storing or transportation ON OFF 17 AFB110MD MS PH 32K89C000 book P...

Page 28: ...e g i d f h NOTICE If the engine does not start within 5 seconds turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage Ex...

Page 29: ...til resistance is felt Then let the kickstarter return to the top of its stroke With the throttle slightly open operate the kickstarter Kick from the top of the stroke through to the bottom with a rap...

Page 30: ...ontinuous motion Low Air Temperature 10 C 50 F or below a Follow steps 1 6 under Normal Air Temperature a b Warm up the engine by opening and closing the throttle slightly c Continue warming up the en...

Page 31: ...orward 4 step return system is used Change cannot be made from 4th to neutral directly u Always return the throttle grip first before changing gear u Operate lightly with the tips of your toes until t...

Page 32: ...s higher than the upper limit speed can cause damage to the engine Downshifting Downshifting at speeds higher than those in the table below may overrev the engine and can cause damage to the engine an...

Page 33: ...7 litres 0 98 US gal 0 81 Imp gal Refuelling and Fuel Guidelines P9 Opening the Fuel Fill Cap a Open the seat 2 P 31 b Turn the fuel fill cap counterclockwise until it stops and remove the cap Do not...

Page 34: ...he arrow marks on the cap and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep...

Page 35: ...t holders The helmet holders are located under the seat u Use the helmet holders only when parked 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate...

Page 36: ...hat are flammable or susceptible to heat damage u Do not store valuables or fragile articles Document Bag The document bag is in the document compartment in the reverse side of the seat Tool The tools...

Page 37: ...enance P 34 Maintenance Schedule P 35 Maintenance Fundamentals P 38 Tool P 49 Removing Installing Body Components P 50 Battery P 50 Headlight Case P 52 Spark Plug P 54 Engine Oil P 56 Brakes P 59 Side...

Page 38: ...decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the si...

Page 39: ...urate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a...

Page 40: ...e Clean Lubricate Pre ride Check 2 P 38 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Fuel Line Fuel Level Fuel Strainer Screen...

Page 41: ...0 6 4 8 12 16 20 24 Secondary Air Supply Pair Filter 4 3 years Drive Chain Every 500 km 300 mi 69 Brake Fluid AFB110MS 4 2 years 59 Brake Shoes Wear AFB110MD 66 Brake Shoes Pads Wear AFB110MS 60 66 Br...

Page 42: ...ing positions 2 P 74 Engine oil level Add engine oil if necessary Check for leaks 2 P 56 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 69 Brakes Check operation Front and...

Page 43: ...ing Replacing Parts 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents tha...

Page 44: ...ashes into your mouth u Rinse mouth thoroughly with water and do not swallow Cleaning the Battery Terminals 1 Remove the battery 2 P 50 2 If the terminals are starting to corrode and are coated with a...

Page 45: ...hing electrical on your motorcycle stops working check for and replace any blown fuses 2 P 91 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses If...

Page 46: ...to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oi...

Page 47: ...not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or dam...

Page 48: ...dry and lubricate with the recommended lubricant Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid getting lubricant on the brakes or ty...

Page 49: ...n air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyr...

Page 50: ...ately Wear indicator location mark or 5 T W I 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instru...

Page 51: ...ng and load range Remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installing improper tyres...

Page 52: ...e air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer...

Page 53: ...n perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit 10 14 mm Open end wrench Standard Phillips screwdriver Screwdriver handle Spark plug wrench...

Page 54: ...50 Maintenance Removing Installing Body Components Battery Battery cover Screw Positive terminal Battery Negative terminal 17 AFB110MD MS PH 32K89C000 book Page 50 Tuesday February 21 2017 9 38 AM...

Page 55: ...battery 4 Disconnect the positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect...

Page 56: ...urning clockwise 3 Loosen the rearview mirrors and remove them by turning them clockwise until they will no longer turn 4 Loosen the mirror adapters by turning counterclockwise and remove them Rubber...

Page 57: ...rder of removal uTo install the rearview mirrors 1 Install the mirror adapters 2 Install the rearview mirrors by turning counterclockwise until they will no longer turn 3 Loosen the rearview mirrors a...

Page 58: ...base 3 Remove the spark plug using provided spark plug wrench 2 P 49 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is heavy replace th...

Page 59: ...t twice to prevent loosening a First tighten the plug NGK 1 4 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again NGK 1 6 turn after it seats DENSO 1...

Page 60: ...stand on a firm level surface 4 Remove the oil fill cap dipstick wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper...

Page 61: ...spills immediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 42 Changing Engine Oil Changing the oil requires...

Page 62: ...an approved recycling centre 6 Install a new sealing washer onto the drain bolt Tighten the drain bolt 7 Fill the crankcase with the recommended oil 2 P 42 104 and install the oil fill cap dipstick 8...

Page 63: ...ove the LOWER level mark If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not...

Page 64: ...ads need to be replaced if a brake pad is worn to the indicator 1 Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replace both left and ri...

Page 65: ...to take hold Check the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available cable lubricant to prevent premature...

Page 66: ...ent cannot be obtained by this method see your dealer 1 Adjust by turning the front brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel rotation after th...

Page 67: ...centre stand on a firm level surface 2 Measure the distance of the rear brake pedal before the starts to take hold Make sure the brake rod brake arm spring and fastener are in good condition NOTICE Do...

Page 68: ...f proper adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel ro...

Page 69: ...ting nut and brake arm pin After adjustment confirm the freeplay of the rear brake pedal Make sure the brake rod brake arm spring and fastener are in good condition Brake arm Adjusting nut Push Brake...

Page 70: ...toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake...

Page 71: ...of the brakelight switch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Br...

Page 72: ...stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring 17...

Page 73: ...nstant at all points some links may be kinked and binding Have the chain inspected by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your motorcycle on its centre stand on a f...

Page 74: ...chain moves smoothly 6 Remove the chain covers by removing the bolts 7 Inspect the sprockets 2 P 43 8 Clean and lubricate the drive chain 2 P 44 9 Install the parts in the reverse order of removal 10...

Page 75: ...oosen the rear axle nut 5 Loosen the lock nuts on both sides of the drive chain adjusters 6 Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the a...

Page 76: ...marks are aligned and recheck chain slack 8 Tighten the rear axle nut 9 Hold the adjusting nuts and tighten the lock nuts 10 Recheck drive chain slack 11 Rear brake pedal freeplay is affected when rep...

Page 77: ...ve chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced If necessary have the drive chain replaced by your dealer Chain...

Page 78: ...n all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at...

Page 79: ...ther 1 Place a suitable container under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube 17 AFB110MD...

Page 80: ...tical aim of the headlight for proper alignment To move the headlight loosen the adjusting bolt Tighten the adjusting bolt after adjustment Obey local laws and regulations Headlight Adjusting bolt Up...

Page 81: ...ot Start P 78 Tyre Puncture P 79 Tube Repair and Replacement P 79 Electrical Trouble P 86 Battery Goes Dead P 86 Burned out Light Bulb P 86 Blown Fuse P 91 17 AFB110MD MS PH 32K89C000 book Page 77 Tue...

Page 82: ...tank Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 24 Check for a blown fuse 2 P 91 Check for a loose battery connection or battery terminal...

Page 83: ...a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be caref...

Page 84: ...hoist 3 Remove the speedometer cable by pushing the tab 4 Remove the front axle nut 5 Remove the front axle shaft front wheel speedometer gearbox and side collar uAvoid getting grease oil or dirt on...

Page 85: ...ply the brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely 6 Install the speedometer cable securely If a torqu...

Page 86: ...and or a hoist 3 Remove the speedometer cable by pushing the tab 4 Remove the front brake adjusting nut and disconnect the front brake cable from the brake arm 5 Remove the front axle nut 6 Remove the...

Page 87: ...securely 6 Install the front brake cable and front brake adjusting nut 7 Adjust the front brake lever freeplay 2 P 62 8 After installing the wheel apply the brake lever several times and then check if...

Page 88: ...in brake stopper arm nut washer and rubber grommet 6 Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the swingarm 7 Remove the rear axle nut while holding the rear axl...

Page 89: ...brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely 8 Install the chain covers 2 P 70 If a torque wrench was n...

Page 90: ...Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than tho...

Page 91: ...ight bulb housing 5 Remove the bulb 6 Install a new bulb in the reverse order of removal uInstall the rubber dust cover with its TOP mark facing up 7 Install the remaining parts in the reverse order o...

Page 92: ...e screws and releasing the tabs 2 Remove the bulb by slightly pressing the bulb and turn it counterclockwise 3 Install a new bulb in the reverse order of removal 4 Install the remaining parts in the r...

Page 93: ...t the bulb without turning it 4 Install a new bulb in the reverse order of removal uInstall the socket by turning it clockwise Make sure that the 5 marks on the socket and front turn signal housing ar...

Page 94: ...he brakelight taillight lens 2 P 88 2 Pull out the bulb without turning it 3 Install a new bulb in the reverse order of removal uUse only the amber bulb 4 Install the remaining parts in the reverse or...

Page 95: ...lown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare fuses are located on reverse side of the battery cover 5 Close the fuse box covers 6 Install the battery cover 7 Close...

Page 96: ...ng for Your Motorcycle P 95 Storing Your Motorcycle P 97 Transporting Your Motorcycle P 98 You the Environment P 99 Serial Numbers P 100 Fuels Containing Alcohol P 101 Catalytic Converter P 102 17 AFB...

Page 97: ...licate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key num...

Page 98: ...l drain the battery Do not turn the key while riding The odometer returns to 0 when the read out exceeds 99999 9 The owner s manual registration and insurance information can be stored in the plastic...

Page 99: ...xtra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth...

Page 100: ...engine from starting Do not direct water near the headlight u Theheadlights insidelensmayfogtemporarily after washing or while riding in the rain This does not impact the headlight function u Any con...

Page 101: ...st pipe and muffler If you are not sure if your exhaust pipe and muffler are painted contact your dealer Storing Your Motorcycle If you store your motorcycle outdoors you should consider using a full...

Page 102: ...ntenance items required by the Maintenance Schedule Transporting Your Motorcycle If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer t...

Page 103: ...pproved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how...

Page 104: ...ify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place Frame...

Page 105: ...to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes o...

Page 106: ...alytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycl...

Page 107: ...capacity 1 115 kg 254 lb Maximum luggage weight 2 Luggage box 5 kg 11 lb Passenger capacity Rider and 1 passenger Minimum turning radius 1 90 m 6 23 ft Displacement 109 cm3 6 6 cu in Bore stroke 50 00...

Page 108: ...m 0 03 to 0 04 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conservin...

Page 109: ...signal light 12 V 10 W 2 Main fuse 10 A Other fuse 7 5 A Chain cover screw 7 N m 0 7 kgf m 5 2 lbf ft Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Front wheel axle nut 59 N m 6 0 kgf m 44 lbf ft R...

Page 110: ...Rear Turn Signal 90 C Caring for Your Motorcycle 95 Catalytic Converter 102 Choke Lever 25 Compartment Document Bag 32 94 Tool 32 49 D Drive Chain 43 69 E Electrical Trouble 86 Engine Number 100 Oil...

Page 111: ...Button 20 I Ignition Key 93 Ignition Switch 21 25 Indicators 19 Instruments 18 L Load Limits 11 Loading Guidelines 11 Luggage Box 32 M Maintenance Fundamentals 38 Importance 34 Safety 34 Schedule 35 M...

Page 112: ...the Engine 24 Steering Lock 21 Storage Document Bag 32 94 Equipment 31 Luggage Box 32 Storing Your Motorcycle 97 Switches 20 T Throttle 74 Tool 32 49 Transporting Your Motorcycle 98 Troubleshooting 7...

Page 113: ......

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