Honda VFR750F 1995 Owner'S Manual Download | Manualshive

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86

DRIVE CHAIN
Refer to the Safety Precautions on page 67 .

The service life of the drive chain is dependent
upon proper lubrication and adjustment. Poor
maintenance can cause premature wear or
damage to the drive chain and sprockets.
The drive chain should be checked, adjusted
and lubricated as part of the Pre-ride Inspection
(page 52).
Under severe usage, or when the motorcycle is
ridden in unusually dusty or muddy areas, more
frequent maintenance will be necessary.

Inspection:
1. Turn the engine off, place the motorcycle on

the side stand and shift the transmission into
Neutral.

2. Check slack in the lower drive chain run

midway between the sprockets. Drive chain
slack should be adjusted to allow the following
vertical movement by hand: 15-25 mm(0.6-1.0
in)

3. Roll the motorcycle forward. Stop. Check

drive chain slack. Repeat this procedure
several times. Drive chain slack should remain
constant. If the chain is slack only in certain
sections, some links are kinked and binding.
Binding and kinking can frequently be
eliminated by lubrication.

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Summary of Contents for VFR750F 1995

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Page 2: ...signed to be used only on the road Operation in forest brush or grass covered areas may be illegal Obey local laws and regulations READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the Safety Messages section which appears opposite the Contents page This manual should be considered a permanent par...

Page 3: ...test production information available at the time of approval for printing HONDA MOTOR CO LTD reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission Honda Motor Co Ltd 1994 ...

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Page 5: ...LE Also for your own and your Honda s sake please read all the written material which came with your new Honda These items include USA only Honda Owner s Identification Card Set up and Pre delivery Checklist Honda Motorcycle Warranties Booklet You And Your Motorcycle RIDING TIPS PRACTICE GUIDE When service is required remember that your Honda dealer knows what it takes to keep your Honda going str...

Page 6: ...LED or SERIOUSLY HURT if you don t follow instructions WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION You CAN be HURT if you don t follow instructions Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury Damage Prevention Messages You will also see other important messages that are preceded by the word NOTICE ...

Page 7: ...nt 30 Fuel 33 Engine Oil 34 Tires 40 ESSENTIAL INDIVIDUAL COMPONENTS 40 Ignition Switch 41 Right Handlebar Controls Page 42 Left Handlebar Controls 43 FEATURES Not required for operation 43 Steering Lock 44 Helmet Holder 45 Seat 46 Owner s Manual Storage 47 Storage Compartment for U shaped Lock 48 Rear Seat Cover 50 Middle Fairing 51 Side Cover 52 OPERATION 52 Pre ride Inspection 54 Starting the E...

Page 8: ...abel 76 FILTERS LUBRICATION 76 Engine Oil 80 ENGINE 80 Spark Plugs 83 Throttle Operation 84 Idle Speed 85 Coolant 86 DRIVE TRAIN 86 Drive Chain Page 91 FRAME WHEELS BRAKES 91 Brake Pad Wear 93 Side Stand 94 Wheel Removal 101 ELECTRICAL 101 Battery 104 Fuses 107 CLEANING 109 STORAGE GUIDE 112 SPECIFICATIONS 116 CONSUMER INFORMATION 116 Service Manuals 117 Emission Control Systems 120 Warranty Servi...

Page 9: ...e a Rider Training Course Because many accidents involve inexperienced or untrained riders we urge all riders to take a certified course approved by the Motorcycle Safety Foundation MSF New riders should start with the basic course and even experienced riders will find the advanced course beneficial For information about the MSF training course nearest you call the national toll free number 800 44...

Page 10: ...e limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safely Keep Your Bike in Safe Condition For safe riding it s important to inspect your motorcycle before every ride and perform all recommended ma...

Page 11: ... it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright colored helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only and always wear a ...

Page 12: ... feet and ankles Leather gloves to keep your hands warm and help prevent blisters cuts burns and bruises A motorcycle riding suit or jacket for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorcycle ...

Page 13: ...seriously affect your motorcycle s handling braking and stability Non Honda accessions improper modifications and poor maintenance can also reduce your safety margin The following pages give more specific information on loading accessories and modifications Loading How much weight you put on your motorcycle and how you load it are important to your safety Anytime you ride with a passenger or cargo...

Page 14: ... the information regarding accessories on page 7 Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exceed 80 mph 130 km h when carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tires are properly inflated If you change your normal load you may n...

Page 15: ...oper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance and banking angle limit suspension travel or steering travel alter your riding position or interfere with operating any controls Be sure electrical equipment does not exceed the motorcycle s...

Page 16: ...cations We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make your motorcycle illegal ...

Page 17: ...your motorcycle Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement ...

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Page 22: ... miles Canadian model Odometer and tripmeter read in kilometers 1 Speedometer 2 Odometer 3 Left turn signal indicator 4 Side stand indicator 5 High beam indicator 6 Digital clock 7 Tachometer 8 Tachometer red zone 9 Neutral indicator 10 Right turn signal indicator 11 Fuel indicator 12 Fuel gauge 13 Coolant temperature gauge 14 Low oil pressure indicator 15 Tripmeter 16 Tripmeter reset knob ...

Page 23: ...d is fully down the light only indicates the side stand ignition cut off system page 54 is activated 5 High beam indicator Blue Lights when the headlight is on high beam 6 Digital clock Shows the time page 19 7 Tachometer Shows engine RPM 8 Tachometer red zone Shows excessive engine rpm range in which operation may damage the engine 9 Neutral indicator Green Lights when the transmissions in neutra...

Page 24: ... Fuel gauge Shows approximate fuel supply available page 18 13 Coolant temperature gauge Shows coolant temperature page 17 14 Low oil pressure indicator Red Lights when the engine oil pressure is below the normal operating range Should light when ignition switch is ON and engine is not running Should go out when the engine starts except for occasional flickering at or near idling speed when engine...

Page 25: ...The normal operating temperature range is within the section between the H and C marks If the needle reaches the H Hot mark stop the engine and check the reserve tank coolant level Read pages 28 29 and do not ride the motorcycle until the problem has been corrected NOTICE Exceeding maximum running temperature can cause serious engine damage ...

Page 26: ... approximate fuel supply available At F Full the fuel tank capacity including reserve is 21 0 L 5 55 US gal 4 62 Imp gal When the gauge needle first points to E refill the tank as soon as possible At E there is 2 8 L 0 74 US gal 0 62 Imp gal ...

Page 27: ...oceed as follows turn the ignition switch to the ON position Hour Press the Hour button 1 until the correct hour is displayed Minute Press the Min button 2 until the correct minute is displayed The clock is now set The clock will display 1 00 if the battery is reconnected ...

Page 28: ...er adjust the spring preload by turning the preload adjuster 1 with the No 2 screwdriver provided in the tool kit To reduce SOFT Turn the adjuster counterclockwise toward SOFT for a light load and smooth road condition To increase HARD Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition ...

Page 29: ...ition To reduce SOFT Turn the adjuster counterclockwise toward SOFT for a light load and smooth road conditions To increase HARD Turn the adjuster clockwise toward HARD for a firmer ride and rough road conditions The rear shock absorber assembly includes a damper unit that contains high pressure nitrogen gas Do not attempt to disassemble or service the damper it cannot be rebuilt and must be repla...

Page 30: ... Use the 8 mm box wrench 2 and pin spanner 3 as shown to adjust the rear shock The standard position STD red dot To reduce SOFT Turn the adjuster counterclockwise toward LOW for a light load and smooth road condition To increase HARD Turn the adjuster clockwise toward HIGH for a finer ride and rough road condition ...

Page 31: ...the brake pads are not worn beyond the recommended limit page 91 there is probably air in the brake system and it must be bled See your authorized Honda dealer for this service Front Brake Fluid Level With the motorcycle in an upright position check the fluid level It should be above the LOWER level mark 1 If the level is at or below the LOWER level mark 1 check the brake pads for wear page 91 Wor...

Page 32: ...e UPPER 1 and LOWER 2 level marks If the level is at or below the LOWER level mark 2 check the brake pads for wear page 92 Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container or an equivalent ...

Page 33: ... turning the adjuster 2 Align the arrow 3 on the brake lever with the index mark 4 on the adjuster Apply the brake several times and check for free wheel rotation after the brake lever is released Other checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings ...

Page 34: ...e and the motorcycle creeps or stalls when shifted into gear or if the clutch slips causing acceleration to lag behind engine speed there is probably air in the clutch system and it must be bled out See your authorized Honda dealer for this service Fluid Level Check that the fluid level is above the LOWER level mark 1 If the fluid level is near the LOWER level mark it indicates fluid leakage See y...

Page 35: ...clutch lever 1 and the grip can be adjusted by turning the adjuster 2 Align the arrow 3 on the clutch lever with the index mark 4 on the adjuster Other checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings ...

Page 36: ...may be harmful to the aluminum engine The factory provides a 50 50 solution of antifreeze and distilled water in this motorcycle This coolant solution is recommended for most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is recommended only when additional protection against freezing is needed A conce...

Page 37: ...engine is at normal operating temperature It should be between the UPPER 1 and LOWER 2 level marks If the coolant level begins to reach the LOWER level mark 2 add coolant to the UPPER level mark 1 If the reserve tank is empty or if coolant loss is excessive check for leaks and see your authorized Honda dealer for repair ...

Page 38: ...There should be no fuel in the filler neck 3 After refueling to close the fuel fill cap align the latch in the cap with the slot in the filler neck Push the cap into the filler neck until it snaps closed and locks Remove the key WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Stop engine and keep heat sparks and flame away Refuel only ou...

Page 39: ...n the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTICE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused...

Page 40: ... gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the f...

Page 41: ... stop the engine immediately 3 Stop the engine 4 After a few minutes remove the dipstick l wipe it clean and reinsert the dipstick without screwing it in Remove the dipstick The oil level should be between the upper 2 and lower 3 marks on the dipstick 5 If required remove the oil filler cap 4 and add the specified oil page 76 up to the upper level mark Do not overfill 6 Reinstall the dipstick and ...

Page 42: ...ing and are more likely to fail from being overheated Over inflated tires make your motorcycle ride more harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tires before every ride and use a gauge to measure air pressure at least once a month or any time you think the tires might be low Tubeless tires have some self sealing ability if they...

Page 43: ...e under inflated The recommended cold tire pressures are Front 250 kPa 2 50 kg cm 2 36psi Rear 290 kPa 2 90 kg cm 2 42psi Inspection Whenever you check the tire pressures you should also examine the tire treads and sidewalls for Wear damage and foreign objects Look for Bumps or bulges in the side of the tire or the tread Replace the tire if you find any bumps or bulges Cuts splits or cracks in the...

Page 44: ...ance you should replace a tire before the tread depth at the center reaches 1 5 mm 0 06 in for the front tire and 2 0 mm 0 08 in for the rear tire If the wear indicators 1 are visible replace the tire immediately as it is no longer safe ...

Page 45: ...ld ride slowly and cautiously to a dealer and have the tire replaced If possible you should not carry a passenger or cargo until a new tire is installed Even if a tire is professionally repaired with a permanent internal patch plug it will not be as good as a new tire You should not exceed 50 mph 80 km h for the first 24 hours or 80 mph 130 km h at any time thereafter In addition you may not be ab...

Page 46: ...E BT 54F RADIAL G DUNLOP D202F N MICHELlN A89X Rear 170 60ZR17 BRIDGESTONE BT 54R Radial G DUNLOP D202J MICHELIN M89X Whenever you replace a tire use one that is equivalent to the original and be sure the wheel is balanced after the new tire is installed WARNING Installing improper tires on your motorcycle can affect handling and stability This can cause a crash in which you can be seriously hurt ...

Page 47: ...re on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire to rapidly deflate ...

Page 48: ...y Position Function Key Removal LOCK Steering is locked Engine and lights Key can be steering lock cannot be operated removed OFF Engine and lights cannot be operated Key can be removed ON Headlight taillight and instrument lights Key cannot be are on and other lights can be operated removed Engine can be started ...

Page 49: ...ion If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in battery discharge Starter Button The starter button 2 is below the engine stop switch 1 When the starter button is pressed the starter motor will crank the engine the headlight will automatically go out but the taillight will stay on The starter mot...

Page 50: ...t to the left handlebar grip are Headlight Dimmer Switch 1 Select HI for high beam LO for low beam Turn Signal Switch 2 Move to L to signal a left turn R to signal a right turn Press to turn signal off Horn Button 3 Press the button to sound the horn ...

Page 51: ...43 FEATURES Not required for operation STEERING LOCK To lock the steering turn the handlebars all the way to the left or right turn the key 1 to LOCK while pushing in Remove the key ...

Page 52: ...lock Hang your helmet on the holder 3 Turn the key counterclockwise to lock the holder and then remove the key WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed If you must carry an extra helmet use a commercially available elastic cord or strap to secure the helmet to the ...

Page 53: ...l the seat lock lever 4 downward Pull the seat back and up To install the seat insert the prong into the recess under the frame cross member and then push down on the rear of the seat Turn the key counterclockwise to lock the seat then remove the key Be sure to securely lock the seat after reinstalling it ...

Page 54: ... STORAGE The owner s manual and other documents should be stored in the plastic bag 1 in the owner s manual storage compartment 2 under the seat When washing your motorcycle be careful not to flood this area with water ...

Page 55: ...K The rear fender has a storage compartment to store a U shaped lock under the seat After storing be sure to fasten the lock with the rubber band 1 securely Some U shaped locks may not be stored in the compartment due to their size or design ...

Page 56: ...ge 45 2 Remove the mounting bolts 1 and grab rails 2 Install the mounting bolts 1 3 Remove the mounting bolts 3 and cowl plugs 4 install the seat securely then install the rear seat cover 5 Set the right and left mounting bolts 3 and tighten them securely The grab rails must be installed in the upright position when riding in tandem ...

Page 57: ...ts 1 securely TORQUE 35 N m 3 5 kg m 25 Ib ft If a torque wrench was not used for installation see your authorized Honda dealer as soon as possible to verify proper assembly The grab rail could come off easily and result in serious injury if the assembly is not made properly 2 Install the seat properly page 45 ...

Page 58: ...ve the bolt 2 2 Turn the clips 3 90 counterclockwise remove the mounting clips 4 3 Pull the middle fairing 1 out by releasing the tabs 5 from the upper fairing 6 Installation 1 Installation can be done in the reverse order of removal ...

Page 59: ...e fluid Removal 1 Remove the seat page 45 2 Disconnect the stoplight and rear turn signal light connector 2 3 Remove the mounting bolts 3 4 Pull out both side cover tabs 4 5 Slide the cover upward Installation 1 Installation can be done in the reverse order of removal ...

Page 60: ... signs of leaking fluids under the motorcycle Chain Check condition and adjust slack and lubricate as needed page 89 Cables Check for loose cables and other parts and anything that appears abnormal Check these items after you get on the motorcycle Throttle Rotate the throttle to check that it moves smoothly without binding Brakes Pull the brake lever and press on the brake pedal to check that they...

Page 61: ...check for normal operation of the gauges and indicators Lights Make sure the brake light taillight and other lights are working properly Remember be sure to take care of any Problem you find or have your dealer correct it before you ride ...

Page 62: ...e engine with the garage door closed Even with the door open run the engine only long enough to move your motorcycle out of the garage Do not use the electric starter for more than 5 seconds at a time Release the starter button for approximately 10 seconds before pressing it again Preparation Before starting insert the key turn the ignition switch ON and confirm the following The transmission is i...

Page 63: ... open the throttle when starting the engine with the choke ON This will lean the mixture resulting in hard starting 3 Immediately after the engine starts operate the choke lever 1 to keep fast idle at 2 000 3 000 rpm 4 About a quarter minute after the engine starts push the choke lever 1 forward all the way to Fully OFF B 5 If idling is unstable open the throttle slightly NOTICE Operating the engi...

Page 64: ...pm begins to pick up operate the choke lever to keep fast idle at 2 000 3 000 rpm 3 Continue warming up the engine until it runs smoothly and responds to the throttle when the choke lever 1 is at Fully OFF B Snapping the throttle or fast idling for more than about 5 minutes at normal air temperature may cause exhaust pipe discoloration NOTICE Extended use of the choke may impair piston and cylinde...

Page 65: ...eave the engine stop on RUN and push the choke lever forward to Fully OFF B Open the throttle fully and crank the engine for 5 seconds If the engine starts quickly close the throttle then open it slightly if idling is unstable If the engine does not start wait 10 seconds then follow the High Air Temperature Starting Procedure page 56 ...

Page 66: ...ttle at low engine speeds This rule is applicable not only during break in but at all times 2 Maximum continuous engine speed during the first 600 miles 1 000 km must not exceed 5 000 rpm 3 3 Increase the maximum continuous engine speed by 2 000 rpm between odometer readings of 600 miles 1 000 km and 1 000 miles 1 600 km Drive briskly vary speeds frequently and use full throttle for short bursts o...

Page 67: ...2nd 12 mph 20 km h From 2nd to 3rd 19 mph 30 km h From 3rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h From 5th to 4th 22 mph 35 km h From 4th to 3rd 16 mph 25 km h Disengage the clutch when speed drops below 11 mph 18 km h when engine roughness is evident or when engine stalling is imminent shift down to 1st gear...

Page 68: ... to decelerate but downshifting when engine speed is near its allowable maximum may over rev the engine and cause possible damage The battery will not be charged while the engine speed is near idle speed Avoid idling for prolonged periods Do not tow the motorcycle or coast for long distances while the engine is off The transmission will not be properly lubricated and damage may result ...

Page 69: ...rn may cause wheel slip Wheel slip will reduce control of the motorcycle When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending ...

Page 70: ... increased The carburetor can be modified to compensate for this high altitude richness However the carburetor must be returned to standard factory specifications when lower altitude riding is desired See your authorized Honda dealer for high altitude modification NOTICE Sustained operation at altitudes below 5 000 feet 1 500 m with high altitude carburetor modifications may cause engine overheati...

Page 71: ...and remove the key 2 Use the center stand to support the motorcycle while parked Park the motorcycle on firm level ground to prevent it from falling over If you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the center stand or overturning 3 Lock the steering to help prevent theft page 43 ...

Page 72: ...ommend that you secure it by using the securing point 1 and a commercially available chain and lock or equivalent The rear fender has a storage compartment for a U shaped lock see page 47 5 5 Put your name address and phone number in this Owner s Manual and keep it on your motorcycle at all times Many times stolen motorcycles are identified by information in the Owner s Manuals that are still with...

Page 73: ...high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your authorized Honda dealer for recommendations applicable to your individual needs and use If your motorcycle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repai...

Page 74: ...only by a Honda technician or other qualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instr...

Page 75: ...rk it on a firm level surface using the center stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline or batteries Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your authorized Honda dealer knows your motorcycle best and is fully e...

Page 76: ...ble noise emission standards for one year or 6 000 km 3 730 miles after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided Compliance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect The Vehicle Emission Control Information La...

Page 77: ...nda s Common Service Manual and an official Model Specific Service Manual In the interest of safety we recommend these items be serviced only by your authorized Honda dealer Summary of Maintenance Schedule Notes and Procedures NOTE 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 ...

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Page 80: ...______ ____________ 32 000 51 200 _______________________ _______________ ____________ 36 000 57 600 _______________________ _______________ ____________ 40 000 64 000 _______________________ _______________ ____________ 44 000 70 400 _______________________ _______________ ____________ 48 000 76 800 _______________________ _______________ ____________ Make sure whoever performs the maintenance co...

Page 81: ...ed in the kit Pin spanner 14 x 17 mm box end wrench 10 x 12 mm box end wrench 8 x 12 mm open end wrench 10 x 14 mm open end wrench Pliers No 2 Phillips screwdriver No 2 screwdriver Screwdriver grip 8 mm box wrench 5 mm hex wrench 22 mm box end wrench 16 mm box end wrench Feeler gauge 0 7 mm Tool bag The following tools are also provided with your motorcycle Wheel wrench Extension bar ...

Page 82: ...rdering replacement parts Record the numbers here for your reference VIN________________________________ The VIN Vehicle Identification Number 1 is on the Safety Certification Label affixed to the right side of the frame near the steering head The frame number 2 is stamped on the right side of the steering head FRAME NO __________________________ ...

Page 83: ..._________________ COLOR LABEL The color label 1 is attached to the frame under the seat Remove the side cover It is helpful when ordering replacement parts Record the color and code here for your reference COLOR_______________________________ CODE________________________________ ...

Page 84: ...ation SF or SG Motor oils intended for Service SF or SG will show this designation on the container The use of special oil additives is unnecessary and will only increase operating expenses Engine oil is a major factor affecting the performance and service life of the engine Non detergent vegetable or castor based racing oils are not recommended Recommended Oil Viscosity SAE 10W 40 Other viscosity...

Page 85: ...r to your local recycling center or service station for reclamation Do not throw it in the trash or pour it on the ground or down a drain Changing the oil filter requires a special oil filter tool and a torque wrench If you do not have these tools and the necessary skill we recommend that you have your authorized Honda dealer perform this service If a torque wrench is not used for this installatio...

Page 86: ...dle fairing page 50 2 To drain the oil remove the oil filler cap and crankcase drain plug 1 and sealing washer 2 3 Remove the oil filter 3 with a filter wrench and let the remaining oil drain out Discard the oil filter 3 ...

Page 87: ...age 6 Check that the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every other time the oil is changed or each time if necessary Oil Drain Plug Torque 38 N m 3 8 kg m 27 Ib ft 7 Fill the crankcase with the recommended grade oil approximately 3 1 Lt 3 3 USqt 2 7 Imp qt 8 Install the oil filler cap 9 Start the engine and let it idle for 2 3 min...

Page 88: ...SO Access to rear cylinder spark plugs 1 Remove the side cover page 51 Access to front cylinder spark plugs 1 Remove both side of the middle fairing page 50 2 Remove the mounting bolt 1 attaching the bottom of the radiator 2 3 Remove the oil hose 3 from the radiator clamps 4 4 Raise the radiator NOTICE Never use a spark plug with an improper heat range Severe engine damage could result ...

Page 89: ...kit 3 Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 4 Check the spark plug gap 6 using a wire type feeler gauge If adjustment is necessary bend the side electrode 7 carefully The gap should be 0 80 0 90 mm 0 031 0 035 in ...

Page 90: ... spark plug wrench to compress the washer If you are reusing a plug it should only take 1 8 1 4 turn after the plug seats 7 Reinstall the spark plug caps 8 Install the removed parts in reverse order of removal NOTICE The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the engine ...

Page 91: ...on of the throttle grip from the fully open to the fully closed position at both full steering positions 2 Measure the throttle grip free play at the throttle grip flange The standard free play should be approx 2 6 mm 0 08 0 24 in To adjust play loosen the lock nut 1 and turn the adjuster 2 ...

Page 92: ...iding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your authorized Honda dealer for regularly scheduled carburetor adjustments 1 Warm up the engine shift to neutral and place the motorcycle on its stand 2 Adjust idle speed with the throttle stop screw 1 Idle speed in neutral 1 100 100 rpm 1 200 100 rpm California only ...

Page 93: ...nically qualified Refer to Honda s Common Service Manual and an official Model Specific Service Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap WARNING Removing the radiator cap while the engine is hot will allow the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap ...

Page 94: ...as more frequent maintenance will be necessary Inspection 1 Turn the engine off place the motorcycle on the side stand and shift the transmission into Neutral 2 Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand 15 25 mm 0 6 1 0 in 3 Roll the motorcycle forward Stop Check drive chain slack Repe...

Page 95: ... Binding Links Excessive Wear Improper Adjustment Missing O rings SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or shows signs of rust requires supplementary lubrication Kinked or binding links should be thoroughly lubricated and worked free If links cannot be freed the chain must...

Page 96: ...drive chain requires adjustment the procedure is as follows 1 Turn the engine off place the motorcycle on its center stand and shift the transmission into neutral 2 Loosen the bearing holder pinch bolt 1 3 Turn the bearing holder 2 clockwise or counterclockwise to obtain the proper chain slack with the pin spanner 3 4 Torque the bearing holder pinch bolt to 55 Nm 5 5 kg m 40 Ib ft 5 Recheck chain ...

Page 97: ...l aligns with the tip of driven sprocket teeth 5 after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced The proper slack is 15 25 mm 0 6 1 0 in Damage to the bottom part of the frame may be caused by excessive drive chain slack of more than 40 mm 1 6in ...

Page 98: ...tain grease inside the chain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the chain with high flashpoint solvent such as kerosene Wipe dry and lubricate only with SAE 80 or 90 gear oil Commercial chain lubricants may contain solvents which could damage the rubber O rings Replacement Chain DID50V4 or RK50MFOZ...

Page 99: ...ype of riding and road conditions Generally the pads shoes will wear faster on wet and dirty roads Inspect the pads shoes at each regular maintenance interval page 71 Front Brake Check the cutout 1 in each pad If either pad is worn to the cutout replace both pads as a set See your authorized Honda dealer for this service ...

Page 100: ...92 Rear Brake Check the cutout 2 in each pad If either pad is worn to the cutout replace both pads as a set See your authorized Honda dealer for this service ...

Page 101: ...vement Check the side stand ignition cut off system 1 Sit astride the motorcycle put the side 2 stand up and the transmission in neutral 3 Start the engine and with the clutch lever pulled in shift the transmission into gear 4 Lower the side stand The engine should stop as you put the side stand down If the side stand system does not operate as described see your authorized Honda dealer for servic...

Page 102: ...ont wheel off the ground by placing a support block under the engine 2 Remove the right and left caliper assemblies 1 from the fork legs by removing the fixing bolts 2 To avoid damage to the brake hose support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose ...

Page 103: ...l be forced out of the cylinders with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your authorized Honda dealer for this service 3 Loosen the right and left axle pinch bolts 3 and remove the axle bolt 4 4 Remove the front axle 5 and the wheel ...

Page 104: ...the front axle shaft from the left side through the left fork leg and wheel hub When installing the wheel fit the left brake disc carefully between the brake pads to avoid damaging the pads Tighten the axle bolt to the specified torque Axle bolt torque 59 Nm 5 9 kg m 43 Ib ft Tighten all the axle pinch bolts to the specified torque Axle pinch bolts torque 22 Nm 2 2 kg m 16 Ib ft Install the calipe...

Page 105: ...e clearance should be at least 0 7 mm 0 03 in If the clearance is not 0 7 mm 0 03 in or more loosen the left axle pinch bolt and pull the left fork outward or push inward adjust the clearance Then tighten the axle pinch bolt to the specified torque Axle pinch bolt torque 22 N m 2 2 kg m 16 Ib ft ...

Page 106: ...not operate the motorcycle without adequate clearance Failure to provide adequate disc to caliper bracket clearance may damage the brake discs and impair braking efficiency Check for free wheel rotation after the brake is released Recheck the wheel if the brake drags or if the wheel does not rotate freely ...

Page 107: ...to a side as shown 4 Remove the four rear wheel nuts 3 5 Remove the rear wheel 4 slowly Do not depress the brake pedal while the wheel is off the motorcycle The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your authorized Honda dealer for this service ...

Page 108: ...ing capacity Tighten the rear wheel nuts to the specified torque Rear wheel nuts torque 103 N m 10 kg m 75 Ib ft Check the clearance 5 between the rear tire and the muffler The clearance should be 25 35 mm 1 0 1 4 in After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Operate...

Page 109: ...r add distilled water as the battery is a maintenance free sealed type If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your authorized Honda dealer NOTICE Your battery is a maintenance free type and can be permanently damaged if the caps are removed ...

Page 110: ...with large quantities of water Call a physician immediately Swallowing Drink water or milk Call your local Poison Control Center U S only or a physician immediately WARNING The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous Getting electrolyte in your eyes or on your skin can cause serious burns Wear protective clothing and eye protection when working near the b...

Page 111: ... box below the seat 1 Remove the seat page 45 2 Release the rings and remove the rubber band 1 3 Disconnect the negative terminal lead 2 from the battery first then disconnect the positive terminal lead 3 4 Pull out the battery 4 from the battery box ...

Page 112: ...ithout fixing the problem and you do not have a spare fuse take a fuse of the same rating or a tower rating from one of the other circuits Make sure you can do without that circuit temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can If the replacement fuse of the same rating burns out in a short time there is...

Page 113: ...nition switch OFF before checking or replacing a fuse to prevent an accidental short circuit 2 Remove the fuse box case cover 3 by removing the screws 4 3 Open the fuse box cover 5 4 Pull out the fuse If the fuse is blown install a new fuse Spare fuses 6 are located in the fuse box 5 Install the fuse box case cover ...

Page 114: ... before checking or replacing a fuse to prevent an accidental short circuit 2 Remove the seat page 45 3 Disconnect the wire connector 2 of the starter magnetic switch 3 4 Pull out the fuse If the main fuse is blown install a new fuse The spare main fuse 4 is located near the starter magnetic switch 5 Reconnect the wire connector and install the seat ...

Page 115: ... more likely because surface water can dry before you have time to wipe it off We recommend avoiding the use of high pressure water spray typical in coin operated car washes 1 Rinse the motorcycle thoroughly with cool water to remove loose dirt 2 Clean the motorcycle with a sponge or soft cloth using cool water Avoid directing water to muffler outlets and electrical parts 3 Clean the windshield wi...

Page 116: ...e chain detergent then rinse well with water and wipe 6 Start the engine and let it run for several dry with a clean cloth minutes 7 Test the brakes before riding the Do not use steel wool or a cleaner containing motorcycle Several applications may be abrasives or compounds to clean the wheels as necessary to restore normal braking they can cause damage performance Braking efficiency may be tempor...

Page 117: ...ngine oil and filter 2 Make sure the cooling system is filled with a 50 50 antifreeze solution 3 Fill the fuel tank Reinstall the fuel fill cap on the tank 4 Drain the carburetors into an approved gasoline container If storage will last more than one month carburetor draining is very important to assure proper Performance after storage WARNING Gasoline is highly flammable and explosive and you can...

Page 118: ...he engine several times to distribute the oil Reinstall the spark plugs and spark plug caps 6 Remove the battery and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month 7 Wash and dry the motorcycle Wax all painted surfaces Coat chrome with rust inhibiting oil 8 Lubricate the drive chain 9 Inflate the tires to their reco...

Page 119: ...Change the engine oil if more than 4 months have passed since the start of storage 2 Charge the battery as required Install the battery 3 Perform all Preride Inspection checks page 52 Test ride the motorcycle at low speeds in a safe riding area away from traffic ...

Page 120: ...ht 211 kg 465 lbs 212 kg 467 Ibs California only CAPACITIES Engine oil After draining 2 9 L 3 1 USqt 2 6 Imp qt After draining and 3 1 L 3 3 USqt 2 7 Imp qt oil filter change After disassembly 3 8 L 4 0 US qt 3 3 Imp qt Fuel tank 21 0 L 5 55 US gal 4 62 Imp gal Cooling system capacity 3 6 L 0 95 US gal 0 79 Imp gal Passenger capacity Operator and one passenger Maximum weight capacity 175 kg 386 Ib...

Page 121: ...3 45 6 cu in Spark plug Standard CR9EH 9 NGK or U27FER 9 NIPPONDENSO For cold climate CR8EH 9 NGK or Below 5 C 41 F U24FER 9 NIPPONDENSO Spark plug gap 0 80 0 90 mm 0 031 0 035 in Idle speed 1 100 100 rpm 1 200 100 rpm California only Valve clearance Cold Intake 0 16 mm 0 006 in Exhaust 0 25 mm 0 010 in ...

Page 122: ...ION Caster 26 Trail 99 mm 3 9 in Tire size front 120 70 ZR 17 Tire size rear 170 60 ZR 17 POWER TRANSMISSION Primary reduction 1 939 Gear ratio 1st 2 846 2nd 2 062 3rd 1 631 4th 1 333 5th 1 153 6th 1 035 Final reduction 2 687 ...

Page 123: ...light 12V 8W x 2 License light 12V 8W Turn signal light Front 12V 23W Rear 12V 23W Instrument lights 12V 1 7W x 5 Neutral indicator 12V 1 7W Turn signal indicator 12V 1 7W x 2 High beam indicator 12V 1 7W Low oil pressure indicator 12V 1 7W Side stand indicator 12V 1 7W Fuel indicator 12V 5W FUSE Main fuse 30A Other fuses 10A 20A ...

Page 124: ...y to your model These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety procedures Special Honda tools are necessary for some procedures The Service Manuals used by your authorized Honda dealer are available from your dealer s parts department Some service procedures re...

Page 125: ...d utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons Exhaust Emission Control System The exhaust emission system consists of a secondary air supply system which introduces filtered air into the exhaust gases in the exhaust port No adjustments to this system should be made although periodic inspection of the components is recommended The secondary air sup...

Page 126: ...equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person oth...

Page 127: ...ny moving parts of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer Problems that May Affect Motorcycle Emissions If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda Motorcycle Dealer 1 Hard starting or stalling after starting 2 Rough idle 3 Misfiring or back firing during a...

Page 128: ...Manager If your problem still has not been resolved to your satisfaction contact the Motorcycle Customer Service department of American Honda Motor Co Inc The address is P O Box 2220 Torrance CA90509 2220 Telephone 310 532 9811 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of purchase Dealer name and addres...

Page 129: ... an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Motor Co Inc To contact NHTSA you may either call the Auto Safety Hot line toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department ...

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