Honda Sportrax 250X 2019 Owner'S Manual Download | Manualshive

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Servicing Your Honda

109

Clutch System

Lower Adjustment
The lower clutch cable adjuster is used if the upper clutch cable
adjuster is threaded out near its limit, or the correct freeplay cannot
be obtained.

1. Loosen the upper lock nut and turn the upper clutch cable

adjuster all the way in (to provide maximum freeplay).

2. Tighten the upper lock nut and pull the dust cover back to its

normal position.

3. Hold the lower adjusting nut (5) and loosen the lower lock nut (6)

at the lower end of the cable.

4. Turn the lower adjusting nut to obtain the specified freeplay.
5. Hold the lower adjusting nut and tighten the lower lock nut.

Check the adjustment.

LEFT SIDE

(5)

(5) lower adjusting nut
(6) lower lock nut

(+) increase freeplay
(−) decrease freeplay

(−)

(+)

(6)

19 TRX250X-31HN6760.book Page 109 Monday, May 7, 2018 11:08 AM

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Summary of Contents for Sportrax 250X 2019

Page 1: ... it contains important safety information Minimum recommended operator age 16 Models sold in and used in California The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law Part Number ...

Page 2: ...ilable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This vehicle pictured in this owner s manual may not match your actual vehicle Honda Motor Co Ltd 2018 19 TRX250X 31HN6760 book Page 1 Monday May 7 2018 11 08 AM ...

Page 3: ...e Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA emission regulations for ATVs 2019 Honda TRX250X SPORTRAX 250X OWNER S MANUAL 19 TRX250X 31HN6760 book Page 2 Monday May 7 2018 11 08 AM ...

Page 4: ...ual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This information is intended to help you a...

Page 5: ...r ATV best and is dedicated to your complete satisfaction Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information You may also want to visit our website at www powersports honda com Happy riding 19 TRX250X 31HN6760 book Page 4 Monday May 7 2018 11 08 AM ...

Page 6: ...in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the ATV Safety Messages preceded by a safety alert symbol ...

Page 7: ...s how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions 3CAUTION You CAN be HURT if you don t follow instructions 19 TRX250X 31HN6760 book Page 6 Monday May 7 2018 11 08...

Page 8: ...ndicators Controls 9 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 25 The importance of wearing a helmet and other protective gear how to make sure you and your ATV are ready to ride and important information about loading Basic Operation Riding 39 How to start and stop the engine shift gears and brake Al...

Page 9: ... to be an environmentally responsible rider Taking Care of the Unexpected 157 What to do if you have a flat tire your engine won t start etc Technical Information 173 ID numbers technical specifications and other technical facts Consumer Information 191 Information on warranties emission controls how to get Honda service manuals Index 198 Quick Reference Handy facts about fuel engine oil tire size...

Page 10: ...19 TRX250X 31HN6760 book Page 9 Monday May 7 2018 11 08 AM ...

Page 11: ...on and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safety Information 2 Safety Labels 5 19 TRX250X 31HN6760 book Page 1 Monday May 7 2018 11 08 AM ...

Page 12: ...der age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 26 Never Carry a Passenger Your ATV i...

Page 13: ...ea until you build your skills and get accustomed to the ATV s size and weight Because many crashes involve inexperienced or untrained riders we urge all riders to take a ATV operator course approved by the ATV Safety Institute ASI See page 28 Contact an authorized ATV dealer or call 1 800 887 2887 to find out about the training courses nearest you Be Alert for Off road Hazards The terrain can pre...

Page 14: ... Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your ATV properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road ...

Page 15: ...y information Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact your dealer for replacements 19 TRX250X 31HN6760 book Page 5 Monday May 7 2018 11 08 AM ...

Page 16: ...ATV Safety 6 Safety Labels 19 TRX250X 31HN6760 book Page 6 Monday May 7 2018 11 08 AM ...

Page 17: ...ATV Safety 7 Safety Labels 19 TRX250X 31HN6760 book Page 7 Monday May 7 2018 11 08 AM ...

Page 18: ...afety Labels Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under age 16 19 TRX250X 31HN6760 book Page 8 Monday May 7 2018 11 08 AM ...

Page 19: ...ly use before or while riding your ATV The items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations 11 Indicators 14 Reverse and Neutral Indicators 14 19 TRX250X 31HN6760 book Page 9 Monday May 7 2018 11 08 AM ...

Page 20: ...ch 17 Start Button 18 Engine Stop Switch 18 Headlight Switch 19 Headlight Dimmer Switch 19 Throttle Lever 20 Clutch Lever Parking Brake Lever 20 Reverse Assist Lever 21 Front Brake Lever 22 Rear Brake Pedal 22 Parking Brake 23 Flag Pole Bracket 24 19 TRX250X 31HN6760 book Page 10 Monday May 7 2018 11 08 AM ...

Page 21: ...ing brake lever headlight switch start button throttle lever engine stop switch ignition switch reverse assist lever choke knob parking brake lock lever parking brake pin headlight dimmer switch front brake lever 19 TRX250X 31HN6760 book Page 11 Monday May 7 2018 11 08 AM ...

Page 22: ...Indicators Controls 12 Operation Component Locations rear brake pedal 19 TRX250X 31HN6760 book Page 12 Monday May 7 2018 11 08 AM ...

Page 23: ...Indicators Controls 13 Operation Component Locations flag pole bracket shift lever seat lock lever fuel valve 19 TRX250X 31HN6760 book Page 13 Monday May 7 2018 11 08 AM ...

Page 24: ...nition switch is ON q The neutral indicator will light when the transmission is in neutral and the ignition switch is ON q If one of these indicators does not come on when it should have your dealer check for burned out bulbs or other problems Reverse and Neutral Indicators 1 CENTER OF HANDLEBAR 2 neutral indicator 1 reverse indicator 2 19 TRX250X 31HN6760 book Page 14 Monday May 7 2018 11 08 AM ...

Page 25: ...FF for parking storing or transportation RES for extra fuel to get to a gas supply for refueling Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete information about fueling your ATV see page 88 Fuel Valve LEFT SIDE 1 1 fuel valve ON OFF RES 19 TRX250X 31HN6...

Page 26: ...ls 16 Controls Features The choke knob 1 may be used when starting the engine See page 48 Choke Knob d LEFT HANDLEBAR 1 A 1 choke knob A fully ON B fully OFF B 19 TRX250X 31HN6760 book Page 16 Monday May 7 2018 11 08 AM ...

Page 27: ...e engine page 46 Insert the key and turn it to the right for the ON q position Ignition Switch Key Position Function ON q Electrical circuits on OFF w No electrical circuits function CENTER OF HANDLEBAR OFF ON 1 q ON w OFF 1 ignition switch 19 TRX250X 31HN6760 book Page 17 Monday May 7 2018 11 08 AM ...

Page 28: ...s used to stop the engine in an emergency To operate slide the switch to the OFF r position The switch must be in the RUN e position to start the engine and it should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the ignition switch ON q and the engine stop switch OFF r the battery will discharge Turn the ignition switch to OFF w to prevent battery d...

Page 29: ...he headlight dimmer switch 2 is used to change between the high and low beams of the headlight To operate turn the switch to HI u for high beam LO i for low beam Headlight Switch y t Headlight Dimmer Switch u i LEFT HANDLEBAR 2 1 1 headlight switch y ON t OFF u HI i LO 2 headlight dimmer switch 19 TRX250X 31HN6760 book Page 19 Monday May 7 2018 11 08 AM ...

Page 30: ...rake lever is used to disengage the clutch whenever shifting gears starting and stopping To operate pull the clutch lever parking brake lever in all the way before shifting then slowly release it after shifting See Clutch System page 107 Honda s exclusive SportClutch feature will not allow the engine to stall even if you stop in gear without disengaging the clutch Throttle Lever Clutch Lever Parki...

Page 31: ...e clutch lever parking brake lever remove your right hand from throttle and turn the reverse assist lever While turning the reverse assist lever depress the shift lever 3 to reach the reverse gear below neutral See Riding in Reverse page 54 Reverse Assist Lever LEFT HANDLEBAR 1 reverse assist lever 1 2 clutch lever parking brake lever LEFT SIDE 2 RIGHT SIDE 3 3 shift lever Neutral Reverse 19 TRX25...

Page 32: ...operate pull the lever For information on braking techniques see page 57 The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page 57 Front Brake Lever Rear Brake Pedal 19 TRX250X 31HN6760 book Page 22 Monday May 7 2018 11 08 AM ...

Page 33: ...wn and hold the parking brake pin squeeze the clutch lever parking brake lever and then lock it with the lock lever See Parking page 71 To release the parking brake squeeze the clutch lever parking brake lever Parking Brake LEFT HANDLEBAR A 1 lock lever 1 A to lock 2 2 parking brake pin 3 3 clutch lever parking brake lever 19 TRX250X 31HN6760 book Page 23 Monday May 7 2018 11 08 AM ...

Page 34: ...ur dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag Pole Bracket RIGHT REAR 1 flag pole bracket 1 19 TRX250X 31HN6760 book Page 24 Monday May 7 2018 11 08 AM ...

Page 35: ... for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 26 Protective Apparel 26 Rider Training 28 Age Recommendation 29 No Passengers 29 No Alcohol or Drugs 30 Is Your ATV Ready to Ride 31 Pre ride Inspection 31 Load Limits Guidelines 34 Loading 34 Load Limits 35 Loading Guidelines 36 Accessories Modifications 37 Accessories 37 ...

Page 36: ...have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Helmet...

Page 37: ... protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Riding pants with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing could increase your chances of severe injury or death in the event of a crash Alwa...

Page 38: ...I For information about the ASI training course nearest you call the national toll free number 800 887 2887 Other riding tips can be found in the Tips Practice Guide for the ATV Rider booklet that came with your ATV Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of a crash which could lead to serious injury or death Beginning and inexperience...

Page 39: ...r rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death A child under 16 should never operate an ATV with engine size greater than 90cc No Passengers WARNING 3WARNING Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV and c...

Page 40: ... Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriously affect your judgment cause you to react more slowly affect your balance and perception and result in serious injury or death Never consume alcohol or drugs before or while operating this ATV 19 TRX250X 31HN676...

Page 41: ...e may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems Pre ride Inspection Engine Oil Check the level and add oil if...

Page 42: ...irt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Air Cleaner Housing Drain Tube Check for deposits in the drain tube If necessary clean the tube page 103 and check the air cleaner housing Leaks Loose Parts Walk around your ATV and look for anything that appears unusual such as a leak or loose cable Cable Check the cable housings for w...

Page 43: ...ke pedal to check that the controls operate normally Check for proper freeplay page 123 Make sure there is no brake fluid leakage page 120 Reverse Assist Lever Make sure the lever operates smoothly without sticking page 111 Clutch Lever Parking Brake Lever Check for smooth operation and adjust if needed page 107 Headlight and Headlight Dimmer Switch Check for proper function page 19 Engine Stop Sw...

Page 44: ...his ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load limits accessories and modifications follows How much weight you put on your ATV and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Loading WARNING 3WA...

Page 45: ...ipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity 243 lb 110 kg includes the weight of the rider all cargo and accessories 19 TRX250X 31HN6760 book Page 35 Monday May 7 2018 11 08 AM ...

Page 46: ...vers Be sure to observe the weight limits and follow these guidelines Check that the tires are properly inflated Never ride with a passenger The ATV is not designed to carry a passenger Do not tow another vehicle Make sure all cargo is secured before riding Never exceed the maximum weight limit Allow extra room for starting stopping and turning whenever you carry cargo or pull a trailer Avoid ridi...

Page 47: ...ollow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls Do not add any electrical equipment that will exceed the vehicle s electrical system ca...

Page 48: ...lity and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make your ATV illegal in your area Removing or modifying your lights exhaust system emission control system or other equipment can also make your ATV illegal Modifications 19 TRX250X 31HN6760 bo...

Page 49: ... life refer to Break in Guidelines page 180 For information about carburetor adjustment for riding at high altitude see page 181 Safe Riding Precautions 41 Off road Use Only 41 Keep Hands and Feet on Controls 42 Control Speed 43 Use Care on Unfamiliar or Rough Terrain 44 Do Not Perform Stunts 45 Starting Stopping the Engine 46 Preparation 47 Starting Procedure 48 Flooded Engine 50 How to Stop the ...

Page 50: ... Riding Your ATV 59 Making Turns 59 Skidding or Sliding 61 Riding Up Hills 62 Riding Down Hills 66 Crossing or Turning on Hills or Slopes 67 Riding Over Obstacles 69 Riding Through Water 70 Parking 71 19 TRX250X 31HN6760 book Page 40 Monday May 7 2018 11 08 AM ...

Page 51: ...ed for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey local off road riding laws and regulations Obtain permission to ride on private property Avoid posted areas and obey no trespassing signs Off road Use Only WARNING 3WARNING Operating this ATV on paved surfaces may se...

Page 52: ...bars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public streets roads or highways could cause you to collide with another vehicle Never operate this ATV on any public street road or highway even a dirt or gravel one Keep Hands and Feet on Controls WARNING 3WARNING Removi...

Page 53: ...ity and other operating conditions plus your own skills and experience Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in a crash Always go at a speed that is proper for your vehicle the terrain visibility and other operating conditions and your experience 19 TRX250X 31HN6760 book Page 43 Monday May 7 2018 1...

Page 54: ... hidden rocks bumps or holes in time to react Use Care on Unfamiliar or Rough Terrain WARNING 3WARNING Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV overturning or going out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV 19 TRX250X 31HN6760 book Pa...

Page 55: ...n excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in a crash including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Do Not Perform Stunts WARNING 3WARNING Atte...

Page 56: ...eath Your ATV is equipped with a gear position starter cut off system The engine cannot be started if the transmission is in a forward or reverse gear WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partly enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colorless odorless gas can cause unconsciousness and lead to death Only run ...

Page 57: ...e 23 2 Turn the fuel valve 1 and ignition switch 2 to ON q Confirm the following The transmission is in neutral neutral indicator 3 ON The engine stop switch 4 is set to RUN e Preparation 1 1 fuel valve 4 2 2 ignition switch 3 neutral indicator 3 4 engine stop switch 19 TRX250X 31HN6760 book Page 47 Monday May 7 2018 11 08 AM ...

Page 58: ...to fully ON A 2 With the throttle slightly open press the start button Pressing the electric start button for more than 5 seconds at a time may cause the starter to overheat and damage the starter Release the start button for approximately 10 seconds before pressing it again 3 Warm up the engine by opening and closing the throttle slightly Starting Procedure LEFT HANDLEBAR A fully ON B fully OFF 1...

Page 59: ... not use the choke 2 With the throttle slightly open press the start button 1 Low Air Temperature 10 C 50 F or below 1 Follow steps 1 2 under Normal Air Temperature 2 Warm up the engine by opening and closing the throttle slightly 3 Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF B LEFT HANDLEBAR 1 1 start button 19 TRX250X 31H...

Page 60: ...nd muffler discolorations If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Move the engine stop switch to OFF r 2 Push the choke knob down all the way to fully OFF 3 Open the throttle fully 4 Press the start button for 5 seconds 5 Wait 10 seconds then turn the engine stop switch to RUN e 6 Repeat the Normal Air Temperature starting...

Page 61: ...ngine stop switch should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF r and the ignition switch ON q the battery will discharge Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate slide the switch to either OFF r position How to Stop the Engine 19 TRX250X 31HN6760 book Page 51 Mon...

Page 62: ... gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one full stroke To select reverse use the reverse assist lever page 54 After starting the engine and letting it warm up follow these procedures 1 With the transmission in neutral push and hold down the rear brake pedal Release the clutch lever parking brake lever pa...

Page 63: ... and pull the clutch lever parking brake lever in completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engine sound and the normal shifting points Downshift to a lower gear before you feel the engine laboring lugging at low rpm Avoid downshiftin...

Page 64: ...re there are no obstacles or people in the way 3 Depress and hold down the rear brake pedal WARNING 3WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you resulting in serious injury Make sure there are no obstacles or people behind you before selecting reverse gear When it is safe to proceed go slowly LEFT HANDLEBAR 1 1 clutch lever parking brake lever 2 ...

Page 65: ... sure that the reverse indicator 4 comes on 6 Remove your right hand from the reverse assist lever NOTICE If the shift lever is moved while the vehicle is moving the transmission may be damaged 7 Release the rear brake pedal 8 Slowly release the clutch lever parking brake lever and open the throttle gradually to begin reverse operation 9 Ride slowly Do not open the throttle suddenly or make abrupt...

Page 66: ...lutch lever parking brake lever and raise the shift lever one click to neutral Make sure that the reverse indicator goes off and the neutral indicator comes on WARNING 3WARNING Applying only the rear brake abruptly when operating in reverse gear could cause the front wheels to lift off the ground and the ATV could overturn backwards Carefully apply both the front and rear brakes when stopping in r...

Page 67: ...y while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engine compression from downshifting will help slow your ATV For maximum braking close the throttle and firmly apply the front brake lever and rear brake pedal controls Applying the brakes too hard may cause the wheels to lock and slide reducing control of your ATV If this ...

Page 68: ...ntermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your hand on the front brake lever or your foot resting on the rear brake pedal may overheat the brakes reducing effectiveness For information on how to apply the brakes in various riding situations see the following section Riding Your ATV 19 TRX250X 31HN6760 book Page 58...

Page 69: ...dent in making turns Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always follow proper procedures for turning as described in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 19 TRX250X 31HN6760 book Page 59 Monday May 7 2018 11 08 AM ...

Page 70: ...hift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn from a full stop Apply the throttle gradually when you turn and start at the same time Remember to shift your body forward to make sharp low speed turns and whenever you turn while accelerating ...

Page 71: ...low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Skidding or Sliding WARNING 3WARNING Skidding or sliding improperly may cause you to lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skiddin...

Page 72: ... front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forward Riding Up Hills WARNING 3WARNING Operating on excessively steep hills can cause the vehicle to overturn more easily than operating on level surfaces or small hills Never operate the ATV on hills too steep for...

Page 73: ...ate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Shift weight forward when climbing hills 19 TRX250X 31HN6760 book Page 63 Monday...

Page 74: ...rakes 3 Shift into neutral set the parking brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then carefully apply the rear brake Do not apply the rear brake only or abruptly if you are rolling backwards or the vehicle may overturn If the ATV continues sliding back...

Page 75: ...e to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the front brake lever with your left hand 2 Be sure your legs are clear of the wheels Check your footing 3 Slowly and carefully back the ATV down the hill using the front brake lever to control speed 4 If you lose ...

Page 76: ...stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn Always follow proper procedures for going down hills as described in this owner s manual On downhills shift your weight back 19 TRX250X 31HN6760 book Page 66 Monday ...

Page 77: ...n any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attempting to ride on steeper or more difficult terrain Crossing or Turning on Hills or Slopes WARNING 3WARNING Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to ...

Page 78: ...ace you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compared to riding on level ground you may need to shift more weight and lean more when making turns on slopes Do not make turns on any slopes until you have first mastered the techniques for making turns on level ter...

Page 79: ...speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn When you go over obstacles always follow proper procedures as described in this owner s manual 19 TRX250X 31HN6760 book Page 69 Monday May 7 2...

Page 80: ...ys test both the front and rear brakes Riding through water can make the brakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and operate normally If the brakes don t regain effectiveness stop your ATV and follow the procedures on page 129 Riding Through Water WARNING 3WARNING The ATV tires have some ability to float Operatin...

Page 81: ...ehicle back and forth to allow shifting the transmission into neutral Parking on a Steep Incline or a Loose or Slippery Surface If you must park your ATV on a steep incline or loose or slippery surface use the following procedure 1 While holding the brakes set the parking brake 2 Turn the ignition switch OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after y...

Page 82: ...the exhaust emission and noise requirements of the U S Environmental Protection Agency EPA see page 182 Maintenance replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are certified to EPA standards Before You Service Your Honda The Importance of Maintenance 74 Maintenance Safety 75 Important Safety Preca...

Page 83: ...r Cleaner 99 Engine Throttle 104 Carburetor Choke Cable Knob 106 Clutch System 107 Reverse Inhibitor System 111 Engine Idle Speed 112 Spark Plug 113 Valves 116 Spark Arrester 117 Chassis Brakes 119 Tires 130 Guards 136 Electrical Battery 137 Appearance Care 142 19 TRX250X 31HN6760 book Page 73 Monday May 7 2018 11 08 AM ...

Page 84: ...verage riding conditions More frequent service is needed if you subject your ATV to severe use or ride in unusually wet or dusty areas Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your ATV overturns or is involved in a crash be sure your dealer inspects all major parts even if you are able to make some repairs WARNING 3WARNING I...

Page 85: ...Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING 3WARNING Failure to properly follow maintenance instru...

Page 86: ...have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it To ensure the best quality and reliability use onl...

Page 87: ...sic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this schedule are provided in an official...

Page 88: ... of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy conditions 3 Replace every 2 years Replacement requires mechanical skill Should be serviced by your dealer unless you have the proper tools and service data and is mechanically qualified Refer to the official Honda Service Man...

Page 89: ...ICHEVER COMES FIRST INITIAL REGULAR Refer to page MAINT MAINT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 104 CARBURETOR CHOKE I 106 AIR CLEANER NOTE 1 C C 99 SUB AIR CLEANER NOTE 1 C R AIR CLEANER HOUSING DRAIN TUBE NOTE 2 I I 103 SPARK PLUG I I 113 VALVE CLEARANCE I I I 116 ENGINE OIL INITIAL 100 mi 150 km 20 operating hours...

Page 90: ...INT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 REAR FINAL GEAR CASE OIL R EVERY 2 YEARS I 97 BRAKE FLUID NOTE 3 I I 119 BRAKE SHOE WEAR NOTE 1 I 125 BRAKE PAD WEAR NOTE 1 2 I 122 BRAKE LIGHT SWITCH I I I 128 BRAKE SYSTEM I I I 119 REVERSE INHIBITOR SYSTEM I I I 111 GUARDS I I 136 CLUTCH SYSTEM I I I 107 SUSPENSION I I SPARK ARRESTER C C 117 NUTS BOLTS FASTEN...

Page 91: ...uding the 100 mile 150 km or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Miles km or months or hours Date Performed By Notes 100 150 or 1 or 20 600 1 000 or 6 or 100 1 200 2 000 or 12 or 200 1 800 3 000 or 18 or 300 ...

Page 92: ...vice Preparations Maintenance Component Locations front brake lever clutch lever parking brake lever fuel fill cap throttle lever front brake fluid reservoir choke knob 19 TRX250X 31HN6760 book Page 82 Monday May 7 2018 11 08 AM ...

Page 93: ...cations air cleaner front brake caliper throttle stop screw engine idle speed rear brake pedal rear brake light switch air cleaner housing drain tube battery fuse air pressure gauge tool kit 19 TRX250X 31HN6760 book Page 83 Monday May 7 2018 11 08 AM ...

Page 94: ...spark plug spark arrester engine oil fill cap dipstick gear case oil drain bolt gear case oil level check bolt gear case oil fill cap owner s manual engine oil drain bolt lower clutch cable adjuster 19 TRX250X 31HN6760 book Page 84 Monday May 7 2018 11 08 AM ...

Page 95: ...e sure to use the rubber band 2 to fasten the tool kit securely The air pressure gauge should be stored in the tool kit An optional larger tool kit may be available Check with your dealer s parts department UNDER SEAT 1 2 1 tool kit 2 rubber band 19 TRX250X 31HN6760 book Page 85 Monday May 7 2018 11 08 AM ...

Page 96: ...stic document bag on the underside of the seat 2 The owner s manual and spare fuse 3 should be stored in the plastic document bag 4 and fastened with the rubber band 5 Be careful not to flood this area when washing your ATV 1 3 2 1 owner s manual 2 seat 4 plastic document bag SEAT UNDERSIDE 4 5 rubber band 3 spare fuse 5 19 TRX250X 31HN6760 book Page 86 Monday May 7 2018 11 08 AM ...

Page 97: ...nual Removal 1 Pull the seat lock lever 1 at the left side of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front prongs 3 into the hooks 4 on the frame and press the studs 5 into the grommets on the frame 2 Press down on the seat until locks 2 5 1 3 4 1 seat lock lever 2 seat 3 front prongs 4 hooks 5 studs 19 TRX250X 31HN6760 book Page 87 Monday May 7 2018 11 08 AM ...

Page 98: ...ormation on the use of oxygenated fuels see page 187 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline ...

Page 99: ...e after switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve Refer to Safety Precautions on page 76 Fuel Capacity Refueling Procedure 1 2 3 4 1 fuel fill cap 2 breather tube 3 handlebar cover hole 4 bottom of filler neck 19 TRX250X 31HN6760 book Page 89 Monday May 7 2018 11 08 AM ...

Page 100: ...fuel fill cap turning it clockwise 5 Insert the breather tube into the handlebar cover hole 6 If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use a Honda Genuine replacement part or equivalent WARNING 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame a...

Page 101: ...anging oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page 79 When running in very dusty conditions oil changes should be performed more frequently than specified in...

Page 102: ...ls displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils Oil Recommendation API classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label viscosity weight SAE 10W 30 JASO T 9...

Page 103: ...ted range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 1 2 1 oil code 2 oil classification 19 TRX250X 31HN6760 book Page 93 Monday May 7 2018 11 08 AM ...

Page 104: ...n 4 Insert the oil fill cap dipstick without screwing it in then remove the oil fill cap dipstick and check the oil level The oil level should be between the upper level mark 2 and the lower level mark 3 on the oil fill cap dipstick 5 If required add the specified oil into the fill cap hole up to the upper level mark on the oil fill cap dipstick Do not overfill 6 Reinstall the oil fill cap dipstic...

Page 105: ... page 156 If you do not have the skills or the tools see your dealer Drain the Engine Oil 1 With the ATV on the level ground remove the oil fill cap dipstick from the front crankcase cover 2 Place an oil drain pan under the crankcase and remove the oil drain bolt 1 and sealing washer 2 Changing Engine Oil UNDER ENGINE 1 oil drain bolt 1 2 2 sealing washer 19 TRX250X 31HN6760 book Page 95 Monday Ma...

Page 106: ...ecommended grade oil approximately 1 6 US qt 1 5 ℓ 3 Reinstall the oil fill cap dipstick 4 Start the engine and let it idle for 3 5 minutes 5 Stop the engine wait 2 3 minutes and check the oil level Make sure the oil is between the upper and lower level marks on the oil fill cap dipstick If necessary add more oil but do not overfill 6 Reinstall the oil fill cap dipstick 7 Check that there are no o...

Page 107: ...he oil with the gear case at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90 suggested oil Honda shaft drive oil or equivalent Changing Oil 19 TRX250X 31HN6760 book Page 97 Monday May 7 2018 11 08 AM ...

Page 108: ...in an approved manner page 156 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the gear case with the recommended oil 2 7 US oz 80 cm3 7 Remove the oil level check bolt 4 and sealing washer Make sure the oil level reaches the oil level check hole 5 8 Install the oil fill cap 9 Install the oil level check bolt with the new sealing washer and tighten it to the specifi...

Page 109: ...ct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality NOTICE Using the wrong air cleaner may result in premature engine wear Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas m...

Page 110: ...ncover the rubber sheet 1 from the retainer clips 2 3 Unlatch the retainer clips 4 Remove the air cleaner housing cover 3 Cleaning UNDER SEAT 2 1 1 rubber sheet 3 air cleaner housing cover 3 2 retainer clips 19 TRX250X 31HN6760 book Page 100 Monday May 7 2018 11 08 AM ...

Page 111: ...of the air cleaner Replace the air cleaner if it is damaged 10 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil 11 Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner Use both hands to evenly spread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the a...

Page 112: ...into the air cleaner housing 16 Install the stay and screw A 17 Fasten the screws 18 Install the air cleaner housing cover and latch the retainer clips Do not push the dust cover 1 too far into the air cleaner housing 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 2 1 1 dust cover 2 air cleaner housing 19 TRX250X 31HN6760 book Page 102 Monday May 7 2018 11 08 AM ...

Page 113: ...e cleaned before starting the vehicle If the drain tube overflows the air filter may become contaminated with engine oil causing poor engine performance 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the deposits 3 Reinstall the drain tube securing it with the clip Air Cleaner Housing Drain Tube REAR 2 1 1 drain tube 3 air cleaner housing 2 clip 3 19 TRX25...

Page 114: ...k nut 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Throttle Freeplay RIGHT HANDLEBAR 1 8 5 16 in 3 8 mm 2 1 throttle lever 2 rubber sleeve 3 throttle cable adjuster 4 lock nut increase freeplay decrease freeplay 3 4 1 ...

Page 115: ...teering positions If there is a problem see your dealer 3 Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the cable is kinked or chafed have it replaced 4 Check the cables for tension or stress in all steering positions 5 Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion Throttle Inspection 19 T...

Page 116: ...utions on page 76 1 Check the condition of the choke cable 1 2 Check the operation of the choke knob 2 If the cable is damaged or kinked have it replaced by your dealer LEFT HANDLEBAR 2 1 2 choke knob 1 choke cable 19 TRX250X 31HN6760 book Page 106 Monday May 7 2018 11 08 AM ...

Page 117: ...using acceleration to lag behind engine speed Inspection Check freeplay at the clutch lever parking brake lever 1 Freeplay 3 8 13 16 in 10 20 mm If necessary adjust to the specified range Improper freeplay adjustment can cause premature clutch wear Clutch Adjustment 1 1 clutch lever parking brake lever LEFT HANDLEBAR 3 8 13 16 in 10 20 mm 19 TRX250X 31HN6760 book Page 107 Monday May 7 2018 11 08 A...

Page 118: ...r the correct freeplay cannot be obtained using the cable adjuster a major adjustment must be made Loosen the upper lock nut and turn in the cable adjuster completely Tighten the upper lock nut and pull on the dust cover If proper adjustment cannot be obtained or the clutch does not work correctly the cable or clutch friction discs may be worn See your dealer LEFT HANDLEBAR 2 4 upper clutch cable ...

Page 119: ...ovide maximum freeplay 2 Tighten the upper lock nut and pull the dust cover back to its normal position 3 Hold the lower adjusting nut 5 and loosen the lower lock nut 6 at the lower end of the cable 4 Turn the lower adjusting nut to obtain the specified freeplay 5 Hold the lower adjusting nut and tighten the lower lock nut Check the adjustment LEFT SIDE 5 5 lower adjusting nut 6 lower lock nut inc...

Page 120: ... parking brake lever and clutch cable for loose connections or other damage If the clutch cable is worn or kinked have it replaced by your dealer Check that the clutch lever parking brake lever assembly is positioned properly and the securing bolts are tight Check the clutch cable for kinks or signs of wear If necessary have it replaced Lubricate the clutch cable with a commercially available cabl...

Page 121: ... reverse assist lever 1 for smooth without sticking 2 Check the reverse assist lever and cable 2 for loose connections or other damage If the cable is worn or kinked have it replaced by your dealer RIGHT SIDE 1 2 1 reverse assist lever 2 cable REAR CRANKCASE 19 TRX250X 31HN6760 book Page 111 Monday May 7 2018 11 08 AM ...

Page 122: ... for accurate idle speed adjustment For information about high altitude carburetor adjustment see page 181 Refer to Safety Precautions on page 76 1 If the engine is cold start it and warm it up with 10 minutes of stop and go riding Stop the engine 2 Park your ATV on a firm level surface 3 Connect a tachometer to the engine 4 Shift into neutral Start the engine 5 Adjust idle speed by turning the th...

Page 123: ...the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 3 Using a spark plug wrench provided in the tool kit remove the spark plug Spark Plug Recommendation standard spark plug DPR8EA 9 NGK or X24EPR U9 DENSO for cold climate below 5 C 41 F DPR7EA 9 NGK or X22EPR U9 DENSO for extended high speed riding DPR9EA 9 NGK or X27EPR U9 DENSO Spark Plug Inspection Re...

Page 124: ...es and the side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 5 Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped 6 Using a wire type feeler gauge check the spark plug gap 4 If adjustment is necessary bend the side electrode carefully The gap should be 0 031 0 0...

Page 125: ...g a First tighten the plug b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If a plug is too tight the threads may be damaged 9 Reinstall the spark plug cap Take care to avoid pinching any cables or wires NGK 3 4 turn after it seats DENSO 1 2 turn after it se...

Page 126: ... loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual Otherwise the valves should be adjusted by your dealer Valve Inspection intake exhaust 0 005 in 0 13 mm 19 TRX250X 31HN6760 book Page 116 Monday May 7 2018 11 08 AM ...

Page 127: ...mance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment 1 Allow the engine and muffler to cool 2 Remove the bolts 1 the spark arrester 2 and the gasket 3 from the muffler 4 1 1 bolts REAR 2 spark arrester 3 gasket 4 muffler 2 3 4 19 TRX250X 31HN...

Page 128: ...avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary 4 Install the spark arrester and the gasket in the muffler and tighten the bolts securely 5 5 spark arrester screen 19 TRX250X 31HN6760 book Page 118 Monday May 7 2018 11 08 AM ...

Page 129: ...ge while riding check the brake pads for wear page 122 Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your dealer to have the air bled from the system Mechanical Drum Rear Brake If the clutch lever parking brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake shoes for...

Page 130: ... have your dealer check the system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care With the ATV in an upright position check the fluid level It should be above the LOWER level mark 1 If the level is at or below the LOWER level mark check the brake pads for wear page 122 Fluid Level Inspection 1 RIGHT HANDLEBAR 1 LOWER level mark 19 TRX250X 31HN6760 b...

Page 131: ... in contact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by your dealer Other Inspections 19 TRX250X 31HN6760 book Page 121 Monday ...

Page 132: ...l regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your dealer for this replacement Always inspect both pads in both the right and left front brake calipers Brake Pad Wear RIGHT FRONT Left side similar 2 1 1 wear indicator 2 edge of reference mark 19 TRX250X 31HN6760 book...

Page 133: ...he brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be 9 16 13 16 in 15 20 mm If necessary adjust to the specified range Rear Brake Pedal Freeplay 1 RIGHT SIDE 1 rear brake pedal 9 16 13 16 in 15 20 mm 19 TRX250X 31HN6760 book Page 123 Monday May 7 2018 11 08 AM ...

Page 134: ...rating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake arm and the brake arm pin 2 RIGHT REAR 2 brake pedal adjusting nut 3 3 brake arm pin 3 4 4 brake arm 19 TRX250X 31HN6760 book Page 124 Monday May 7 2018 11 08 AM ...

Page 135: ... brake arm to move toward a reference mark on the brake panel 1 Apply the brake control and check the movement of the arrow 1 on the brake arm 2 2 Replace the brake shoe if the arrow aligns with the reference mark 3 on the brake panel upon full application of the brake If replacement is necessary see your dealer Brake Shoe Wear RIGHT REAR 1 arrow 2 3 1 2 brake arm 3 reference mark 19 TRX250X 31HN6...

Page 136: ...ever parking brake lever freeplay to more than 13 16 in 20 mm page 107 2 Turn the brake lever adjusting nut 1 located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 2 3 Push the brake arm 3 then check the clearance between the brake arm and the brake arm pin Parking Brake Adjustment 1 brake lever adjusting nut 1...

Page 137: ...brake cable for loose connections or other damages If the parking brake cable is worn or kinked have it replaced by your dealer Check that the clutch lever parking brake lever assembly is positioned properly and the securing bolts are tight Check the parking brake cable for kinks or signs of wear If necessary have it replaced Lubricate the parking brake cable with a commercially available cable lu...

Page 138: ...ht side behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon Brake Light Switch Adjustment RIGHT SIDE 1 brake light switch 1 2 adjusting nut 2 A B 19 TRX250X 31HN6760 book Page 128 Monday May 7 2018 11 08 AM ...

Page 139: ...parking brake is set 2 Remove the rear brake drain bolt 1 from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your dealer as soon as possible Draining Water from Brakes RIGHT REAR 1 rear brake drain bolt 1 19 TRX250X 31HN6760 book Page 129 Monday May 7 2018 11 08 AM ...

Page 140: ...ys select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement WARNING 3WARNING Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this...

Page 141: ... caps are secure If necessary install new caps Always check air pressure when your tires are cold If you check air pressure when your tires are warm even if your ATV has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the riding site since cha...

Page 142: ... also look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear WARNING 3WARNING Operating this ATV with improper tires or with uneven tire pressure may cause loss of control and ...

Page 143: ...ure the groove depth 1 in the center of the tire or check the wear indicator 2 For best performance you should replace a tire before the tread depth at the center reaches the following limits front 3 16 in 4 mm rear 3 16 in 4 mm Front Rear 1 groove depth 2 wear indicator 3 wear indicator location mark 1 2 3 1 3 16 in 4 mm NEW Replace NEW Replace 3 16 in 4 mm 19 TRX250X 31HN6760 book Page 133 Monda...

Page 144: ...ntly repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 163 A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area However you may not be able to safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional If you have a tire ...

Page 145: ...ne tire The recommended tires for your ATV are When you replace a tire remember Have the tire replaced by your dealer if possible If you have a tire professionally replaced at a non Honda facility we recommended that you have the work checked by your dealer Tire Replacement WARNING 3WARNING Installing improper tires on your ATV can affect handling and stability This can cause a crash in which you ...

Page 146: ...nd rear final gear case Check the guard and plates for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the skid plates replaced if they are cracked or damaged If the plate bolts are loose tighten them securely Engine Guard Skid Plates 1 1 engine guard 2 2 skid plates 19 TRX250X 31HN6760 book Page 136 Monday May 7 2018 11 08 AM ...

Page 147: ...ve electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see Battery Charging page 141 If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your ATV see Battery Storage page 138 If your battery seems weak and or i...

Page 148: ... removing the battery and slow charging it every 30 days see Battery Charging page 141 Before you remove the battery be sure to read all the information that follows as well as the information on the battery label Battery Storage WARNING 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or serio...

Page 149: ...3 Remove the battery holder 1 by removing the mount bolts 2 4 Disconnect the negative terminal lead 3 from the battery 4 first then disconnect the positive terminal lead 5 5 Remove the battery 3 1 battery holder 2 mount bolts 4 battery 5 positive terminal lead UNDER SEAT 2 4 1 3 negative terminal lead 5 19 TRX250X 31HN6760 book Page 139 Monday May 7 2018 11 08 AM ...

Page 150: ...ttery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area 9 Slow charge the battery see following section once every 30 days Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 2 Make sure all bolts and other fasteners are secure 19 TRX250X 31HN6760 book Page 140 Mond...

Page 151: ... your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat an ATV battery and cause premature damage Battery ...

Page 152: ...nda MUV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off Clean your ATV regularly to protect surface finishes We r...

Page 153: ...n water to remove any residue Detergent residue can corrode alloy parts 5 Dry your ATV with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 6 Start the engine and let it idle for several minutes The engine heat will help dry moist areas 7 As a precaution ride your ATV at a slow speed and apply the brakes...

Page 154: ...ss and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Dull corroded chrome or aluminu...

Page 155: ...ses the metal first apply primer to prevent corrosion and then apply the touch up paint Several thin layers of touch up paint are better than one thick coat Refer to Safety Precautions on page 76 Aluminum may corrode from contact with dirt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners co...

Page 156: ...use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially available fine texture compound Then rinse by the same manner as removing mud or dust Exhaust Pipe and Muffler Maintenance 19 TRX250X 31HN6760 book Page 146 Monday May 7 2018 11 08 AM ...

Page 157: ...ow to be an environmentally responsible ATV owner Preparing for a Ride 148 What to Take to the Riding Area 148 What to Take on the Trail 149 Transporting Your Honda 150 Storing Your Honda 152 Preparation for Storage 152 Removal from Storage 155 You the Environment 156 19 TRX250X 31HN6760 book Page 147 Monday May 7 2018 11 08 AM ...

Page 158: ...ion Along with your ATV and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 157 We recommend that you always take water food a first aid kit and your owner s manual Other items you should consider loading on your truck or trailer include a tool kit tire repai...

Page 159: ...p or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 35 What to Take on the Trail 19 TRX250X 31HN6760 book Page 149 Monday May 7 2018 11 08 AM ...

Page 160: ...ehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline could be a hazard Follow these procedures 1 Set the parking brake and place the transmission in gear 2 Turn the fuel valve OFF 19 TRX250X 31HN6760 book Page 150 Monday May 7 2018 11 08 AM ...

Page 161: ...ot recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 4 Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure 1 3 2 1 front carry pipe 2 right footpeg 3 left footpeg 4 4 4 rear carry pipe or rear axle shaft 19 TRX250X 31HN6760 book Page 151 Monday May 7 2018 11 08 AM ...

Page 162: ... available from your dealer We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage Refer to Safety Precautions on page 76 This procedure requires a means for draining and disposing of drained fuel page 156 1 Change the engine oil page 95 2 Fill the fuel tank Make sure the fuel fill cap i...

Page 163: ...e spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth With the engine stop switch in the OFF r position press the start button several times to crank the engine and distribute the oil Reinstall the spark plug and spark plug cap WARNING 3WARNING Gasoline is highly flammable and explosive You can be bur...

Page 164: ... porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate NOTICE Do not store your ATV in an upright position for extended periods of time The ATV should be stored with all four tires on the ground Gasoline could clog the fuel tank vent check valve and cause damage to your ATV WARNING 3WARNING The battery gives o...

Page 165: ... change the engine oil page 95 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 141 as required Install the battery 5 Perform a pre ride inspection page 31 then test ride your ATV at low speeds Removal from Storage 19 TRX250X 31HN6760 book Page 155 Monday May 7 2018 11 08 AM ...

Page 166: ...l Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used o...

Page 167: ... advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 148 General Guidelines 158 If Your Engine Quits or Won t Start 160 If You Have a Flat Tire 163 If a Fuse Blows 167 If You Crash 169 If You Lose Your Key 170 If the Battery Is Low or Dead 171 If a Component Fails 172 19 TRX250X 31HN6760 book Page 15...

Page 168: ...uld cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a te...

Page 169: ...and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your ATV is not in safe riding condition Additional recommendations for specific problems follow 19 TRX250X 31HN6760 book Page 159 Monday May 7 2018 1...

Page 170: ... engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start button If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Starter motor works but the engine won t start...

Page 171: ...ty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO engine stop switch OFF Turn the engine stop switch to RUN out of fuel Fill the fuel tank flooded engine See Flooded Engine page 50 loose or unconnected spark plug cap Install the spark plug cap securely If the engine s...

Page 172: ... Carburetor Adjustment page 181 runs erratically misfires May damage catalytic converter See your dealer blubbers rich fuel mixture See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 88 or change your brand of gasoline If the problem persists see your dealer afterfires backfires May damage catal...

Page 173: ...lation tool tire cement and an instruction sheet Follow the instructions provided with the repair kit to make a temporary repair As soon as possible have the tire permanently repaired by your dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we recommend that you carry a tire pump and a repair kit w...

Page 174: ... to handle and if the tire comes off the rim it may lock up the wheel and cause you to crash WARNING 3WARNING Riding your ATV with a temporary tire repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slowly and carefully until the tire is permanently repaired or replaced 19 TRX250X 31HN6760 book Page ...

Page 175: ...ls off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Emergency Wheel Removal Installation 1 1 2 1 wheel nuts 2 wheel rim 19 TRX250X 31HN6760 book Page 165 Monday...

Page 176: ...on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 47 lbf ft 64 N m 6 5 kgf m If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 19 TRX250X 31HN6760 book Page 166 Monday May 7 2018 11 08 AM ...

Page 177: ...st thing you should check for is a blown fuse 1 Check the fuse before looking elsewhere for another possible cause of the problem Replace a blown fuse and check component operation The fuse is located in the battery compartment A spare fuse is located in the owner s manual storage area which is located on the underside of the seat page 86 Recommended Fuse main fuse 15 A 1 1 blown fuse 19 TRX250X 3...

Page 178: ...he old fuse out of the fuse holder 3 If it is blown install the spare main fuse If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 5 Install the fuse holder assembly and seat 2 fuse holder assembly 2 3 fuse holder 3 UNDE...

Page 179: ...V for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent When you get home thoroughly c...

Page 180: ...rying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you 1 1 key number 19 TRX250X 31HN6...

Page 181: ...automobile battery The greater amperage of an automobile battery when the car engine is running can damage your ATV s electrical system Bump starting is also not recommended If you can t charge the battery or it appears unable to hold a charge contact your dealer 19 TRX250X 31HN6760 book Page 171 Monday May 7 2018 11 08 AM ...

Page 182: ...upplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle cable or other critical component your ATV may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be conservative and safe 1...

Page 183: ...hnical data plus information on government requirements and how to break in your ATV Vehicle Identification 174 Specifications 176 Break in Guidelines 180 High Altitude Carburetor Adjustment 181 Emission Control Systems 182 Oxygenated Fuels 187 Catalytic Converter 189 19 TRX250X 31HN6760 book Page 173 Monday May 7 2018 11 08 AM ...

Page 184: ...ng replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN 1 is stamped on the front of the frame The engine number 2 is stamped on the crankcase Serial Numbers FRONT 1 1 VIN RIGHT SIDE 2 engine number 2 19 TRX250X 31HN6760 book Page 174 Monday May 7 2018 11 08 AM ...

Page 185: ... seat Remove the seat page 87 to check the label The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual Color Label Code UNDER SEAT 1 1 color label 19 TRX250X 31HN6760 book Page 175 Monday May 7 2018 11 08 AM ...

Page 186: ...r higher fuel tank capacity 2 51 US gal 9 5 ℓ including reserve fuel tank reserve 0 69 US gal 2 6 ℓ engine oil capacity after disassembly 2 0 US qt 1 9 ℓ after draining 1 6 US qt 1 5 ℓ engine oil API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil or an...

Page 187: ... standard DPR8EA 9 NGK or X24EPR U9 DENSO spark plug cold climate DPR7EA 9 NGK or X22EPR U9 DENSO spark plug high speed riding DPR9EA 9 NGK or X27EPR U9 DENSO spark plug gap 0 031 0 035 in 0 80 0 90 mm valve clearance cold 0 005 in 0 13 mm idle speed 1 400 100 rpm Power Transmission primary reduction 3 086 final reduction 3 692 gear ratio 1st 2 846 2nd 1 933 3rd 1 444 4th 1 130 5th 0 913 reverse 4...

Page 188: ...AT22 10 9 1 MAXXIS MS14 tire pressure front rear cold front 4 4 psi 30 0 kPa rear 2 9 psi 20 0 kPa Electrical battery YTX9 BS 12 V 8 Ah 10HR generator 0 123 kW 5 000 rpm Lights headlight Low High 12 V 39 39 W brake tail light LED neutral indicator 14 V 3 0 W reverse indicator 12 V 3 4 W 19 TRX250X 31HN6760 book Page 178 Monday May 7 2018 11 08 AM ...

Page 189: ... engine oil drain bolt 18 lbf ft 25 N m 2 5 kgf m rear final gear case oil drain bolt 9 lbf ft 12 N m 1 2 kgf m rear final gear case oil level check bolt 9 lbf ft 12 N m 1 2 kgf m wheel nuts 47 lbf ft 64 N m 6 5 kgf m 19 TRX250X 31HN6760 book Page 179 Monday May 7 2018 11 08 AM ...

Page 190: ...re reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts rapid acceleration and constant rpm operation 19 TRX250X 31HN6760 book Page 180 Monday May 7 2018 11 08 AM ...

Page 191: ...his engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When th...

Page 192: ... applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label 1 is attached on the right side of the frame below the front fender FRONT 1 1 vehicle emission control information label 19 TRX250X 31HN6760 book Page 182 Monday May 7 2018 11 08 AM ...

Page 193: ...ion Control System The exhaust emission control system is composed of appropriate carburetor settings including oxidation catalytic converter and secondary air injection system No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for high altitude operation The exhaust emission control system is separate from the crankcase emission...

Page 194: ... economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your ATV will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must deface or destroy the emission control information label If you loan sell or give your competition modified ATV to someone else...

Page 195: ... prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or pu...

Page 196: ...ntal Protection Agency EPA The fuel tank fuel hoses and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies Tampering with the fuel tank fuel hoses or fuel vapor charge hoses to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited by federal regulations 19 TRX250X 31HN6760 book Page 186 Monday May 7 2018 11 08 AM ...

Page 197: ... 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use gasoline containing more than 10 ethanol by volume The use of gasoline containing a higher percentage e g E15 E20 E85 of ethanol has not been approved for use in this vehicle and may cause starting and or performance problems and can also damage metal rubber and plastic parts of the fuel system and ...

Page 198: ...e of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately NOTICE Oxygenated fuels can damage paint and plastic Damage caused by spilled fuel is not covered by warranty 19 TRX250X 31HN6760 book Page 188 M...

Page 199: ... ATV away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your ATV s catalytic converter Always use unleaded gasoline Even a small amount of leaded gasoline can contaminate the catalyst metals making the catalytic converter ineffective Keep the engine in good ru...

Page 200: ...Technical Information 190 19 TRX250X 31HN6760 book Page 190 Monday May 7 2018 11 08 AM ...

Page 201: ...This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 192 Warranty Coverage 193 Warranty Service 194 Contacting Honda 195 Your Honda Dealer 196 19 TRX250X 31HN6760 book Page 191 Monday May 7 2018 11 08 AM ...

Page 202: ...e your Honda motorcycle scooter ATV and SXS for winter These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards Special Honda tools are necessary for some procedures Order On Line www helminc com Order Toll Free 1 888 CYCLE93 1 888 292 5393 NOTE For Credit Card...

Page 203: ... that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to i...

Page 204: ...ction If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the situation we suggest ...

Page 205: ... important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Please include the following information in your letter name address and t...

Page 206: ... quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage Your Honda dealer can inform you about competition and other riding events in your area You ll also find that yo...

Page 207: ...Consumer Information 197 19 TRX250X 31HN6760 book Page 197 Monday May 7 2018 11 08 AM ...

Page 208: ...el protective 26 appearance care 142 authorized manuals 192 B battery 137 brake light switch adjustment 128 brakes cables 127 draining water from 129 fluid 119 front brake lever 22 front brake pads 122 parking 23 rear brake pedal 22 rear brake pedal freeplay 123 shoe wear 125 braking 57 break in guidelines 180 C capacity fuel 89 19 TRX250X 31HN6760 book Page 198 Monday May 7 2018 11 08 AM ...

Page 209: ...care 142 climbing hills 62 clutch system 107 color label 175 component fails 172 consumer information 191 controls features 15 crash if you 169 crossing or turning on hills or slopes 67 customer service 195 D dealer 196 dimmer switch headlight 19 dipstick 94 E emission control systems 182 19 TRX250X 31HN6760 book Page 199 Monday May 7 2018 11 08 AM ...

Page 210: ...nment 156 exhaust system cleaning 117 purging 117 F final gear case oil 97 flag pole bracket 24 flat tire 163 flooded engine 50 fuel fill cap 89 high altitude fuel mixture adjustment 181 oxygenated 187 recommendation 88 refueling 89 reserve fuel supply 89 tank capacity 89 valve 15 fuse 167 19 TRX250X 31HN6760 book Page 200 Monday May 7 2018 11 08 AM ...

Page 211: ...justment 181 hills crossing or turning on slopes 67 riding down hills 66 riding up hills 62 stopping on hills 64 Honda service manual 192 Honda contacting 195 dealer 196 I identification vehicle 174 idle speed engine 112 ignition switch 17 indicators neutral indicator 14 reverse indicator 14 inspection pre ride 31 19 TRX250X 31HN6760 book Page 201 Monday May 7 2018 11 08 AM ...

Page 212: ...cation engine oil 91 gear case oil 97 M maintenance component locations 82 importance 74 precautions 76 record 81 safety 75 schedule 77 manual service 192 maximum weight limit 35 modifications 38 N neutral indicator 14 noise emission control system 185 numbers serial 174 19 TRX250X 31HN6760 book Page 202 Monday May 7 2018 11 08 AM ...

Page 213: ...87 P parking 71 passengers no carrying 29 pavement no riding on 41 pinging engine 88 plug spark 113 pre ride inspection 31 problems unexpected 158 protective apparel 26 R removal seat 87 reverse assist cable 111 assist lever 111 gear shifting into 54 indicator 14 riding in 54 rider training 28 19 TRX250X 31HN6760 book Page 203 Monday May 7 2018 11 08 AM ...

Page 214: ...precautions 76 labels 5 riding precautions 41 schedule maintenance 77 seat removal 87 serial numbers 174 service customer 195 manuals 192 warranty 194 shifting gears 52 skid plate 136 skidding or sliding 61 spark arrester 117 spark knock 88 spark plug 113 specifications 176 stalling on a hill 64 start button 18 19 TRX250X 31HN6760 book Page 204 Monday May 7 2018 11 08 AM ...

Page 215: ...op 18 headlight 19 headlight dimmer 19 ignition 17 T throttle lever 20 104 105 stop screw 112 tires air pressure 131 flat 163 repairing 134 replacing 135 specifications 135 thread conditions 132 133 tool kit 85 training rider 28 transporting your ATV 150 trouble unexpected 157 troubleshooting starting 160 19 TRX250X 31HN6760 book Page 205 Monday May 7 2018 11 08 AM ...

Page 216: ... 116 valve fuel 15 vehicle identification no VIN 174 W warning labels 5 warranty coverage 193 extended 193 service 194 washing your ATV 143 water draining from brakes 129 riding through 70 weight limit 35 wheel removal 165 19 TRX250X 31HN6760 book Page 206 Monday May 7 2018 11 08 AM ...

Page 217: ...st expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page How To Avoid Costly Repairs 19 TRX250X 31HN6760 book...

Page 218: ...ck Reference Quick Reference Engine No VIN Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 19 TRX250X 31HN6760 book Page 213 Monday May 7 2018 11 08 AM ...

Page 219: ...er clutch lever parking brake lever switches steering Fuel Capacity unleaded gasoline pump octane number 86 or higher 2 51 US gal 9 5 ℓ reserve 0 69 US gal 2 6 ℓ Engine Oil Capacity API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil or equivalent after...

Page 220: ... MS14 Tire Pressure cold Front 4 4 psi 30 0 kPa Rear 2 9 psi 20 0 kPa Spark Plugs standard DPR8EA 9 NGK or X24EPR U9 DENSO cold climate DPR7EA 9 NGK or X22EPR U9 DENSO high speed riding DPR9EA 9 NGK or X27EPR U9 DENSO Fuse main 15 A 19 TRX250X 31HN6760 book Page 215 Monday May 7 2018 11 08 AM ...

Page 221: ... choke knob 16 q ON ignition switch 17 w OFF ignition switch 17 o START button 18 r OFF engine stop switch 18 e RUN engine stop switch 18 y ON headlight switch 19 t OFF headlight switch 19 u HI headlight dimmer switch 19 i LO headlight dimmer switch 19 19 TRX250X 31HN6760 book Page 216 Monday May 7 2018 11 08 AM ...

Page 222: ...re known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle 19 TRX250X 31HN6760 book P...

Page 223: ...PRINTED IN USA WPCXXXX 2018 XX 19 00X31 HN6 7600 31HN6760 ...

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