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Honda Pioneer SXS500M 2018, Owner'S Manual

The Honda Pioneer SXS500M 2018 Owner's Manual is now available for free download on our website. This comprehensive manual provides detailed instructions and information on operating and maintaining your Honda Pioneer SXS500M 2018. Get the most out of your off-road adventures by accessing the manual from manualshive.com.

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Servicing Your Honda

142

Accelerator Pedal

Adjustment

1. Remove the front hood (page 105).
2. Slide the sleeve back to expose the throttle cable adjuster.
3. Loosen the lock nut.
4. Turn the adjuster to obtain the correct freeplay.
5. Tighten the lock nut and reinstall the sleeve.
6. After adjustment, check for smooth operation of the accelerator 

pedal.

7. Install the remaining parts in the reverse order of removal.

UNDER FRONT HOOD
LEFT FRONT

lock nut

throttle cable adjuster

sleeve

increase 
freeplay

decrease 
freeplay

18 SXS500M-31HL56300.book  142 ページ  ２０１７年７月１４日　金曜日　午後１時４７分

Summary of Contents for Pioneer SXS500M 2018

Page 1: ......

Page 2: ...mation available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This vehicle pictured in this owner s manual may not match your actual vehicle Honda Motor Co Ltd 2017 18 SXS500M 31HL56300 book 1 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 3: ...2018 Honda PIONEER SXS500M OWNER S MANUAL 18 SXS500M 31HL56300 book 2 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 4: ...nt we urge you to keep your vehicle well maintained Scheduled service is a must of course but it s also important to observe the break in guidelines and perform all pre drive and other periodic checks detailed in this manual As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other property or the enviro...

Page 5: ... com USA www powersports honda com Canada www honda ca The following codes in this manual indicate each country SXS500M The illustrations herein are based on the SXS500M A type The specifications may vary with each locale A II A United States of America 49 states Australia New Zealand AC II AC United States of America 50 states meets California CM II CM Canada 18 SXS500M 31HL56300 book 4 ページ ２０１７年...

Page 6: ... to warn you about all hazards associated with operating or maintaining this vehicle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the vehicle Safety Messages boxed messages preceded by a safety alert symbol 2 and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED o...

Page 7: ...s Safety Section Driver Passenger Safety beginning on page 1 Instructions how to operate this vehicle correctly and safely In addition to the above your owner s manual is full of information that can help you safely operate and maintain your vehicle So please read it carefully 18 SXS500M 31HL56300 book 6 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 8: ... a seat belt helmet protective eyewear and other protective gear how to make sure you and your Honda are ready to drive plus load limits and guidelines on carrying cargo and towing a trailer Basic Operation Driving Guidelines 65 How to start and stop the engine select a driving mode and gear plus guidelines for driving on hills and other off road situations Servicing Your Honda 87 Why your vehicle...

Page 9: ...ecifications and other technical facts Consumer Information USA Canada only 233 Information on warranties emissions controls how to get a service manual and how to contact Honda Index 240 Alphabetical listing of topics in the manual Quick Reference Handy facts about fuel engine oil tire sizes and air pressure 18 SXS500M 31HL56300 book 8 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 10: ...Contents 18 SXS500M 31HL56300 book 9 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 11: ...ant information and recommendations to help you drive your Honda safely Please take a few moments to read these pages This section also shows you the location of safety labels on your vehicle Important Safety Information 2 Accessories Modifications 4 Safety Labels 6 18 SXS500M 31HL56300 book 1 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 12: ...ne to ride in the middle of the bench seat There is no seat belt to restrain them Wearing a seat belt and positioning it properly is your best protection against injury in a crash or rollover We recommend that occupants always wear a helmet with a chin strap We also recommend that you wear eye protection boots gloves and other protection gear page 55 Making sure the doors are closed and the side n...

Page 13: ...lt especially if you are stranded far from your base To help avoid problems inspect your Honda before each use and perform all recommended maintenance Alcohol and driving don t mix Even one drink can affect your judgment and your ability to respond to changing conditions Drugs can also impair your abilities So don t drive after consuming alcohol or drugs Your vehicle has been designed for use on p...

Page 14: ...t reducing the amount of cargo you can carry and can raise the vehicle s center of gravity increasing the risk of a rollover Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Do not add any electrical equipment that w...

Page 15: ...ation Such changes could seriously impair your vehicle s handling stability and braking and make it unsafe to drive We also advise you not to make any modifications or remove any equipment such as the spark arrester muffler or emissions control system components that would make your vehicle illegal in your area Modifications 18 SXS500M 31HL56300 book 5 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 16: ... the vehicle should read and understand this information before driving The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact your Honda dealer for a replacement Indicates something apparent Indicates something concealed radiator cap danger 18 SXS500M 31HL56300 book 6 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 17: ...Driver Passenger Safety 7 Safety Labels general warning tag shift drive select 18 SXS500M 31HL56300 book 7 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 18: ...Driver Passenger Safety 8 Safety Labels general warning general warning 18 SXS500M 31HL56300 book 8 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 19: ...Driver Passenger Safety 9 Safety Labels loading warning trailer hitch tire overload warning OSHA 18 SXS500M 31HL56300 book 9 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 20: ...Driver Passenger Safety 10 18 SXS500M 31HL56300 book 10 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 21: ...17 High Coolant Temperature Indicator 17 PGM FI Malfunction Indicator Lamp MIL 17 Seat Belt Indicator 17 Multi function Display 20 Speedometer Display 21 Odometer Display 22 Gear Position Display 31 Driver Controls 32 Ignition Switch 32 Headlight Switch 33 AT MT Switch 34 Shift Paddles 35 Drive Mode Select Lever 36 Reverse Lever 38 Parking Brake Lever 39 Doors 40 Side Nets 41 Seat 43 Seat 43 18 SX...

Page 22: ...nstruments Controls 12 Instruments Controls Seat Belts 44 Passenger Handhold 49 Storage Compartments 50 Accessory Power Socket 51 Trailer Hitch 52 18 SXS500M 31HL56300 book 12 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 23: ... page 33 accessory power socket page 51 parking brake lever page 39 ignition switch page 32 drive mode select lever page 36 indicators displays page 16 shift paddles page 35 reverse lever page 38 AT MT switch page 34 18 SXS500M 31HL56300 book 13 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 24: ...Instruments Controls 14 Operation Component Locations seat belt page 44 side net page 41 door page 40 passenger handhold page 49 18 SXS500M 31HL56300 book 14 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 25: ...ruments Controls 15 Operation Component Locations cargo carrier page 61 trailer hitch receiver page 52 seat belt page 44 side net page 41 door page 40 18 SXS500M 31HL56300 book 15 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 26: ...lowing pages Lamp Check The indicators come on and go off sequentially when you turn the ignition switch to the ON q position If one of these indicators does not come on key ON check have your dealer check for problems parking brake indicator multi function display PGM FI malfunction indicator lamp MIL seat belt indicator reverse indicator neutral indicator mode switch high coolant temperature ind...

Page 27: ...ngine If this indicator comes on while you are driving stop as soon as possible turn the engine off and let it cool PGM FI Malfunction Indicator Lamp MIL This indicator comes on and stays on when there is a problem with your vehicle s engine system If this happens reduce speed and take your vehicle to a dealer as soon as possible Seat Belt Indicator This indicator starts blinking if the driver s s...

Page 28: ...r display Shows fuel gauge digital clock odometer tripmeter coolant temperature gauge hourmeter maintenance tripmeter and maintenance hourmeter page 22 Gear position display Shows gear position page 31 Mode switch This button is used to select the mode to change the mileage unit and adjust reset the digital clock tripmeter and hourmeter page 20 18 SXS500M 31HL56300 book 18 ページ ２０１７年７月１４日 金曜日 午後１時４...

Page 29: ...l temporarily show all the modes and digital segments and initial message So you can make sure the liquid crystal display is functioning properly If any part of this display does not come on during the key ON check have your dealer check for problems multi function display 18 SXS500M 31HL56300 book 19 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 30: ...n display consists of the following function displays Multi function Display Speedometer display Odometer display Gear position display mode switch gear position display speedometer display odometer display 18 SXS500M 31HL56300 book 20 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 31: ...e unit press and hold the mode switch for more than 5 seconds in odometer mode page 22 with the vehicle stopped Speedometer Blinking If the speedometer digits and seat belt indicator blink simultaneously while you are driving maximum vehicle speed will be limited to no more than 15 mph 24 km h by the seat belt speed limiting system page 45 Speedometer Display mode switch KM MILE KM H MPH 18 SXS500...

Page 32: ...he illustration If there are unusual indications with your SXS and mode switch is not pressed for 10 seconds a message will automatically appear in the display Odometer Display Fuel gauge page 23 Digital clock page 25 Odometer page 26 Tripmeter page 26 Coolant temperature gauge page 27 Hourmeter page 29 Maintenance tripmeter page 30 Maintenance hourmeter page 30 When SXS is moving When SXS is not ...

Page 33: ... fuel level reaches only one segment remaining the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of fuel left in the tank with the vehicle on a firm level surface is approximately 1 11 US gal 4 2 ℓ The fuel gauge and LO FUEL message will begin to flash alternately when the fuel level decreases further fuel symbol fuel gauge segment F f...

Page 34: ...ls 24 Indicators Displays Fuel gauge failure If the fuel system has an error the fuel gauge will flash If this occurs see your dealer as soon as possible fuel gauge 18 SXS500M 31HL56300 book 24 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 35: ...n the ignition switch to ON q 2 Press and hold the mode switch in the clock mode The clock will start blinking 3 Press and hold the mode switch until the desired time appears 4 To complete setting the clock press the mode switch or turn the ignition switch OFF mode switch digital clock clock display 18 SXS500M 31HL56300 book 25 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 36: ...9 Tripmeter The tripmeter shows the number of miles or kilometers ridden with the TRIP display since you last reset the tripmeter The tripmeter returns to 0 when the readout exceeds 999 9 To reset the tripmeter press and hold the mode switch with the display in the tripmeter mode ODO display odometer mode switch TRIP display tripmeter 18 SXS500M 31HL56300 book 26 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 37: ...ture range is within the section between the H and C displays If all sections of the coolant temperature gauge including segment H and high coolant temperature indicator are on automatically appears in the display stop the engine and check the reserve tank coolant level Read page 202 and do not drive the SXS until the problem has been corrected NOTICE Continuing to ride with an overheated engine c...

Page 38: ...tem has an error the coolant temperature gauge will flash and appear in the display and or the high coolant temperature indicator will turn on If this occurs see your dealer as soon as possible coolant temperature gauge high coolant temperature indicator 18 SXS500M 31HL56300 book 28 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 39: ...splays Hourmeter The hourmeter display shows accumulated hours while the ignition is ON q The hourmeter locks at 99 999 9 when the readout exceeds 99 999 9 hourmeter hourmeter display 18 SXS500M 31HL56300 book 29 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 40: ...pears be sure to reset the maintenance minder after performing the scheduled maintenance Resetting the indicator To reset the indicator press and continue to hold the mode switch and turn the ignition switch to ON q The indicator message will light up and after 2 seconds will flash twice the maintenance minder indicator is reset Also the maintenance tripmeter and maintenance hourmeter will reset S...

Page 41: ...position indicator when the transmission is not shifted into gear properly Before driving check that the gear position is properly displayed on the gear position indicator If the gear position indicator shows and blinks turn the ignition switch to the OFF w position and then turn it back to the ON q position again If the gear position indicator still shows and blinks see your dealer 4WD indicator ...

Page 42: ...ey can be inserted and removed only when it is in this position ON q The electrical circuits are on You can use the accessory power socket in this position START p This position is used only to start the engine The key will automatically return to the ON q position when you let go of it Ignition Switch ignition switch START p ON q OFF w 18 SXS500M 31HL56300 book 32 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 43: ...eadlight switch is located on the front console to the right side of the steering wheel This switch turns the headlights and taillight on and off Headlight Switch headlight switch OFF t ON y 18 SXS500M 31HL56300 book 33 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 44: ... mode select lever The AT MT switch has two positions AT automatic shift mode and MT manual shift mode To select the transmission mode turn the AT MT switch to the desired position See Shifting Gears page 68 AT MT Switch AT MT AT MT switch 18 SXS500M 31HL56300 book 34 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 45: ...hift paddle to shift to a lower gear position and R reverse In MT mode the shift paddles are used to change gears while driving the SXS In AT mode you can drive the SXS without operating the shift paddles You can also operate the shift paddles to temporarily change the gear position See Shifting Gears page 68 Shift Paddles downshift paddle upshift paddle 18 SXS500M 31HL56300 book 35 ページ ２０１７年７月１４日...

Page 46: ...eck your present drive mode look at the 4WD indicator 2WD mode The 4WD indicator will be off when the 2WD mode is engaged 4WD mode The 4WD indicator will be on when the 4WD mode is engaged Drive Mode Select Lever 2WD mode position 4WD mode position drive mode select lever 2WD mode 4WD mode 4WD indicator 18 SXS500M 31HL56300 book 36 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 47: ...g drive modes while the vehicle is moving could damage the drivetrain After changing the drive mode drive several yards making right and left turns and make sure that indicators work properly If the indicators do not go out or come on according to the drive mode position see your dealer 18 SXS500M 31HL56300 book 37 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 48: ...ot be shifted into reverse if the SXS is moving Make sure the transmission is in neutral While pulling the reverse lever and depressing the brake pedal pull the downshift paddle left handle shift paddle once to shift into R reverse gear See Driving in Reverse page 74 Reverse Lever downshift paddle reverse lever 18 SXS500M 31HL56300 book 38 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 49: ... up fully To release it pull up slightly push the button at the end of the lever then lower it Before driving check that the parking brake indicator is off NOTICE Driving with the parking brake on can damage the rear brake and drivetrain Parking Brake Lever button TO APPLY THE PARKING BRAKE parking brake lever TO RELEASE THE PARKING BRAKE 18 SXS500M 31HL56300 book 39 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 50: ...rely closed before driving your Honda SXS and never remove a door If a door is damaged or does not close securely see your dealer for repair or replacement Do not drive the Honda SXS with the doors open or removed The left and right doors can be opened in the same manner Open 1 Turn the knob inward 2 Open the door Close 1 Close the door securely until the second latch click is heard 2 Make sure th...

Page 51: ...t D rings and side net snap hooks To function properly the side nets should be tight If a side net is loose tighten the belts on the side net D rings Be sure the side nets are properly adjusted and secure to assure proper function before driving your Honda SXS and never remove side nets from the vehicle Inspect the condition of the side net and its mounting hardware If there is wear deterioration ...

Page 52: ... 1 Hook the side net snap hooks 2 Tighten the belt on the lower side net D ring and door side net D ring Side net snap hooks wear limit Inspect the side net snap hooks for wear If the side net snap hook become less than 0 24 in 6 mm see your SXS dealer for replacement Side Nets Set Up side net snap hooks side net belt side net D rings belt 0 24 in 6 mm 18 SXS500M 31HL56300 book 42 ページ ２０１７年７月１４日 金...

Page 53: ...ide there Do not drive with any cargo on the center of the seat Cargo on the center of the bench seat can interfere with the driver s ability to control the vehicle and can be thrown around and hurt someone during an overturn or a crash Seat WARNING 3WARNING Do not sit on the center of the bench seat The center is not equipped with a seat belt Not wearing a seat belt can result in serious injury o...

Page 54: ...st serious injuries in any type of crash so make sure all occupants always buckle up before driving Of course seat belts cannot completely protect you in every crash But in most cases seat belts can reduce your risk of serious injury WARNING 3WARNING Not wearing a seat belt or wearing one improperly can result in serious injury or death in a crash or rollover Make sure the driver and passenger alw...

Page 55: ...nd if the vehicle is moving The speed limitation will be removed and seat belt indicator and speedometer will stop blinking after the driver follows this procedure and correctly deploys and fastens their seat belt To avoid speed limitations altogether the driver should always deploy and fasten their seat belt and require all passengers to be securely belted before driving the vehicle and keep thei...

Page 56: ...sition the lap part of the belt as low as possible across your hips then pull up on the shoulder part of the belt to make sure the lap part is snug This keeps you connected to the vehicle and lets your strong pelvic bones take the force of a crash 4 Make sure the shoulder part of the belt goes over your shoulder and rests against your chest To unlatch a seat belt press the red PUSH button on the b...

Page 57: ... When the seat belt is subjected to intense forces during a crash or rollover part of the holder locks the belt Unlock 1 To unlatch a seat belt press the red PUSH button on the buckle 2 Hold the latch plate and one side of the belt and pull the other side of the belt Doing so unlocks part of the holder LOCK POSITION UNLOCK POSITION ORDINARY USE 18 SXS500M 31HL56300 book 47 ページ ２０１７年７月１４日 金曜日 午後１時４...

Page 58: ...seat while keeping some tension on the belt During a crash or rollover the retractor automatically locks the belt to help restrain your body Do not put any accessories on a seat belt as that may reduce the effectiveness of the belt and increase the chance of injury in a crash If a seat belt is worn in a crash the seat belt assembly must be replaced by your dealer A belt that has been worn during a...

Page 59: ...structure OPS has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain Passenger can also brace their feet against the floorboard Passenger Handhold passenger handhold 18 SXS500M 31HL56300 book 49 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 60: ...Instruments Controls 50 Storage Compartments Your Honda SXS has two drink holders drink holders 18 SXS500M 31HL56300 book 50 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 61: ...ch items as a trouble light spotlight CB radio or cell phone but not a heat generating accessory such as a car cigarette lighter To use the accessory power socket the engine must be on and idling NOTICE Using any heat generating accessory or improperly rated accessory can damage the socket Remember to close the socket cap when you are finished using an accessory and keep water or other fluids away...

Page 62: ... is equipped with a trailer hitch receiver that accepts a 1 1 4 inch drawbar You can purchase an approved drawbar from your Honda dealer See page 63 for page Towing a Trailer trailer hitch receiver 18 SXS500M 31HL56300 book 52 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 63: ...vehicle It also includes important information about loading cargo Are You Ready to Drive 54 Age Size Recommendations 54 Protective Apparel 55 Get to Know Your Vehicle 56 Don t Drink Drive 56 Is Your Vehicle Ready to Drive 57 Pre drive Inspection 58 Loading Cargo 61 Load Limit 61 Loading Guidelines 62 Towing a Trailer 63 Towing Limits 63 Checking Loads 63 Loading a Trailer 64 18 SXS500M 31HL56300 ...

Page 64: ...erly page 44 and operate all the controls A passenger should also be tall enough to wear the seat belt properly and ride with both feet on the floor Age Size Recommendations WARNING 3WARNING Allowing a person who is too young or too small to drive this vehicle or ride as a passenger could result in serious injury or death in a crash Follow all instructions and guidelines in this owner s manual reg...

Page 65: ... shield For your safety we also recommend that you always wear boots gloves long pants and a long sleeved shirt or jacket whenever you drive Protective Apparel WARNING 3WARNING Driving or riding in this vehicle without a proper helmet and eye protection can result in serious injury or death in a crash Always wear a helmet secured with a chin strap eye protection goggles or face shield gloves boots...

Page 66: ... s well known that alcohol and drugs can seriously affect a person s judgment perception and ability to safely operate any vehicle We therefore strongly recommend that you do not drive or let anyone else drive or ride in this vehicle after consuming alcohol or drugs Get to Know Your Vehicle Don t Drink Drive WARNING 3WARNING Operating this vehicle after consuming alcohol or drugs can result in a c...

Page 67: ...as overturned or been involved in a crash do not drive it until it has been inspected by your dealer There may be damage or other problems you cannot see WARNING 3WARNING Improperly maintaining this vehicle or failing to correct a problem before driving can cause a crash in which you or someone else can be seriously hurt or killed Always perform a pre drive inspection and correct any problems befo...

Page 68: ...you smell any fuel turn the ignition switch to OFF w immediately and see your dealer Brake Fluid Check the level page 155 If it is near MIN check the brake pads for wear page 157 If the brake pads are within the specification check for leaks in the braking system page 154 Tires Check the air pressure of all tires and inflate them to the proper pressure page 162 Also inspect the tires for damage or...

Page 69: ... Air Cleaner Housing Drain Tube Check for deposits in the drain tube If necessary clean the tube page 137 and check the air cleaner housing Suspension Check the condition of all suspension components Be sure to look for bends or oil leaks in the damper Check for tears in the boots of the front arm ball joint Lights Make sure the headlights taillights and brake lights are working properly Controls ...

Page 70: ... belts must move smoothly when pulled out and retract on their own when released The latch plates should click securely into the buckles and release when the release buttons are pushed firmly Side Nets Make sure all side nets and their mounting hardware are in good condition and tighten securely Exhaust System Make sure no materials or debris are sticking to or accumulating around the exhaust syst...

Page 71: ...aximum cargo weight you can carry Load Limit Maximum weight capacity 880 lb 399 kg This includes the weight of cargo occupants accessories and trailer tongue load Maximum cargo weight 450 lb 203 kg This includes all items on the cargo carrier any accessories and the tongue load if you are towing a trailer see page 63 WARNING 3WARNING Overloading the cargo carrier or failing to secure cargo properl...

Page 72: ... that carrying tall heavy items will significantly raise the vehicle s center of gravity increasing the chance of a rollover Never let a passenger ride in the rear cargo area or hang onto the side of the vehicle even for a short distance The person could be thrown off the vehicle or cause a crash Loading Guidelines WARNING 3WARNING Driving with a passenger in the cargo area can result in very seri...

Page 73: ...ht capacity on page 61 Total Trailer Weight Check the weight of a fully loaded trailer or estimate the total by adding the weight of the trailer as quoted by the trailer maker with the weight of all items placed in or on the trailer Towing Limits Maximum total trailer weight 1 000 lb 454 kg This includes the weight of the trailer and everything in it or on it Maximum tongue load 100 lb 45 kg The w...

Page 74: ... trailer hitch Do not tow by attaching a rope or cable to the vehicle s frame Secure all items inside the trailer so they cannot shift while driving Loading a Trailer WARNING 3WARNING Exceeding a load limit or improperly towing a trailer can cause a crash in which you can be seriously hurt or killed Follow all load limits and towing guidelines in this owner s manual 18 SXS500M 31HL56300 book 64 ペー...

Page 75: ...on different types of terrain driving with cargo and towing a trailer Basic Operation 66 Starting Stopping the Engine 66 Shifting Gears 68 Driving in Reverse 74 Selecting a Drive Mode 75 Parking 76 Driving Guidelines 77 Safe Driving Precautions 77 Off road Driving Considerations 79 Basic Driving 81 Driving on Hills 82 Driving Through Water 85 Driving at Night 85 18 SXS500M 31HL56300 book 65 ページ ２０...

Page 76: ... doors side nets and front hood are securely closed 2 Check that any items you may be carrying are stored properly or fastened down securely 3 Fasten your seat belt Check that your passenger has fastened their seat belt as well 4 When you start the engine check the indicators in the instrument panel Starting Stopping the Engine WARNING 3WARNING Running the engine of your vehicle while in an enclos...

Page 77: ...rt after 5 seconds turn the key back to the OFF w position and wait about 10 seconds before turning it to START p again 4 If the engine does not start within 5 seconds or starts but stalls right away repeat step 3 with the accelerator pedal pressed halfway down If the engine starts release pressure on the accelerator pedal so the engine does not race 5 If the engine fails to start press the accele...

Page 78: ...h AT mode This mode automatically shifts the gears with optimal timing according to your driving conditions The gear position indicator shows D for forward gears N for neutral and R for reverse Select gear position with the right side upshift paddle and left side downshift paddle You can temporarily shift up or down by operating the shift paddles while driving in AT mode At the same time the shift...

Page 79: ...sition indicator will show 1 2 3 4 or 5 for forward gears N for neutral and R for reverse Holding the shift paddle does not continuously shift the gears To continue shifting release your fingers from the shift paddle and then pull the shift paddle again The gears do not shift up automatically in MT mode Do not allow the engine to exceed the rev limit The gears shift down automatically when you slo...

Page 80: ...ear position indicator shows D 3 Release the pressure from the brake pedal and increase engine speed by gradually pressing the accelerator pedal The transmission cannot be upshifted from neutral to D gear when the engine speed is above 3 000 rpm or the ground speed is above 2 mph 3 km h or the accelerator pedal is pressed If the gear position indicator shows shift the gear by pulling the gearshift...

Page 81: ...the shift paddles while AT mode is selected the D displayed in the gear position indicator changes to a gear position number 1 5 Because the gear change is temporary the vehicle automatically returns to normal AT mode under the following conditions When the shift paddles are not operated for a prescribed time When the vehicle speed is reduced or increased beyond the automatic shifting speed 18 SXS...

Page 82: ...creases shift to 2nd gear by pulling the upshift paddle once Lifting off the throttle is recommended but not required 5 Repeat this sequence to progressively upshift to 3rd 4th and 5th top Gear 6 To downshift pull the downshift paddle once Remember to lift off the throttle each time you shift to the next lower gear The transmission cannot be upshifted from neutral to 1st gear when the engine speed...

Page 83: ...ol NOTICE Improper shifting can damage the engine transmission and drive train Also coasting or towing the SXS for long distance with the engine off can damage the transmission Shifting Up MPH KPH From 1st to 2nd 4 7 From 2nd to 3rd 7 11 From 3rd to 4th 10 16 From 4th to 5th 13 21 Shifting Down MPH KPH From 5th to 4th 9 15 From 4th to 3rd 7 11 From 3rd to 2nd 5 8 From 2nd to 1st 3 5 18 SXS500M 31H...

Page 84: ...reverse lever and depressing the brake pedal pull the downshift paddle once to shift into R reverse gear 4 Make sure that the reverse indicator comes on 5 Release the brake pedal and reverse lever 6 Press the accelerator pedal gradually to increase speed 7 To stop lift off the accelerator pedal and press the brake pedal 8 To shift out of reverse and into neutral pull the upshift paddle once to shi...

Page 85: ...e to another be sure the vehicle is stopped and the engine is idling See page 36 for additional information Selecting a Drive Mode 2WD This mode supplies power to the rear wheels only this mode is best for surfaces with good traction 4WD This mode supplies power to the front and rear wheels Steering will require slightly more effort than with 2WD This mode is recommended for driving on surfaces wi...

Page 86: ... a slope block the wheels to help keep the vehicle from sliding After bringing your vehicle to a stop 1 Keep your foot on the brake pedal while you shift into neutral N 2 Set the parking brake 3 Turn the ignition switch to the OFF w position and remove the key Fully push the parking brake lever down when releasing the parking brake Parking 18 SXS500M 31HL56300 book 76 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 87: ...ection page 53 and the precautions below We also recommend that you complete the Recreational Off Highway Vehicle ROV E Course The free course is available at www ROHVA org The two hour ROV E Course is a multi media interactive online safety course that reinforces Key risk factors associated with ROV operation Safe driving practices that will reduce risk of injury The best resources for learning a...

Page 88: ...trol Speed Driving at excessive speed for the terrain or other conditions increases the chance of a crash or overturn Always reduce speed when driving on hilly terrain or when carrying cargo or towing a trailer Use Extra Care on Unfamiliar Terrain When driving in a new area keep your speed low and check the terrain ahead for possible problems such as large rocks bumps holes or drop offs Don t driv...

Page 89: ...good traction in sand loose dirt wet grass and other low traction surfaces These advantages come at some cost Because your vehicle is taller and rides higher off the ground it can more easily tip or roll over if you make abrupt turns or drive on sloped terrain Off highway Environments Driving on private property or in approved off highway areas means you leave a generally predictable and orderly w...

Page 90: ...e minute you can be on firm soil and the next in soft sand or deep mud A path can quickly change from level to bumpy slope at a dangerous angle or disappear in a drop off Always keep your eyes open for holes washouts or obstacles that could upset or damage the vehicle Of course if you cannot see clearly due to tall grass for example stop safely get out of the vehicle and survey the area for a safe...

Page 91: ...ive across a steep slope with a trailer Use lower gears when towing a trailer or carrying extra cargo Making Turns The basic turning technique for Honda SXS is to drive at low speed and gradually adjust the amount of steering to suit the surface Do not make sudden sharp turns either off road or on pavement If your vehicle ever skids sideways during a turn steer in the direction of the skid Also av...

Page 92: ...go and your vehicle can handle For example ask yourself Is the hill too steep Is the incline constant or are there places where it gets suddenly steeper If you run out of power you may not be able to continue forward Is there enough traction for you to make it to the top without spinning the wheels or sliding backwards Are there obstacles such as rocks or ruts that could upset your vehicle and mak...

Page 93: ... begin to stall If that happens Stop the vehicle and set the parking brake If you have a passenger you may want to have them get out and move away from the vehicle If you are headed straight up the hill shift into reverse release the parking brake and slowly back straight down the hill gently using the brake pedal to control speed Driving Down a Hill Before driving down a hill as with driving up a...

Page 94: ...rower track and higher center of gravity increases the chance of tipping or rolling over If you drive across a slope and an uphill wheel hits a bump or a downhill wheel drops into a hole your vehicle will tip downward even more If you can t clearly see all terrain conditions good traction no bumps holes or other obstacles etc stop and walk the slope before you drive on it If you have any doubt whe...

Page 95: ...on so you can enter the stream and exit safely The surface under the water appears to provide good traction Remember the water may hide hazards such as rocks holes mud or slippery vegetation If you decide you can safely cross the water Proceed at a slow steady speed Watch for submerged obstacles including slippery rocks and holes Avoid getting the spark plug or air cleaner wet as this would cause ...

Page 96: ...Basic Operation Driving Guidelines 86 18 SXS500M 31HL56300 book 86 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 97: ...Environmental Protection Agency EPA the California Air Resources Board CARB and Environment and Climate Change Canada ECCC see page 224 USA Only Maintenance replacement or repair of the emission control devices and systems may be performed by any off road utility vehicle repair establishment or individual using parts that are certified to EPA standards Before You Service Your Honda The Importance ...

Page 98: ... Engine Oil Filter 114 Front Final Gear Oil 124 Rear Final Gear Oil 126 Coolant 128 Air Cleaner 133 Lubrication 138 Engine Accelerator Pedal 141 Reverse Inhibitor System 143 Spark Plug 145 Spark Arrester 148 Exhaust System 149 Chassis Suspension 150 Brakes 154 Tires 161 Wheels 168 Driveshaft Boots 169 Electrical Battery 170 Appearance Care 175 18 SXS500M 31HL56300 book 88 ページ ２０１７年７月１４日 金曜日 午後１時４７...

Page 99: ...hedule The service intervals in this schedule are based on average operation conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your Honda SXS overturns or is involved in a crash be sure your dealer inspects all major parts even if you are able to make some repairs WARNING 3WARNING Improperly maintaining this Honda SXS or f...

Page 100: ...by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING 3WARNING Failure to properly follow maintenance i...

Page 101: ...e the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your Honda SXS best and is fully equipped to maintain and repair it To ensure the best quality and reliability use ...

Page 102: ...ith basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this schedule are provided in an of...

Page 103: ...nitial Maintenance on the maintenance schedule Regular Maintenance Interval 1 Appears 600 miles 1 000 km or 100 operating hours after the Initial Maintenance is performed and maintenance minder is reset page 30 See Regular Maintenance Interval for 100 300 and 500 operating hours or corresponding mileage interval whichever comes first in the maintenance schedule Regular Maintenance Interval 2 Appea...

Page 104: ...ularly those marked and may require more technical information and tools Consult your dealer Summary of Maintenance Schedule Notes NOTES Should be serviced by your dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 234 In the interest of safety we recommend these items be serviced only by your dealer Note 1 Servic...

Page 105: ...hooks 41 Reverse inhibitor system 143 Check brake fluid Check fluid level once a month 155 Replace engine oil and oil filter 119 Inspect valve clearance Every 600 miles 1 000 km or 100 operating hours otherwise adjust only if noisy Clean spark arrester Every 600 miles 1 000 km or 100 operating hours whichever comes first 148 Clean air cleaner elements 1 134 Check air cleaner housing drain tube 2 1...

Page 106: ...MS Month 1 12 Lubricate all hinges latches and pivots 138 Inspect the following items Suspension components Wheels 168 Driveshaft boots 169 Accelerator and brake pedals 141 158 Brake light switch 160 Exhaust system 149 Battery terminal condition 171 Check parking brake adjustment 159 Inspect the following items Tie rod ends Steering gearbox and boots Brake hoses and lines SXS underbody 4 Inspect e...

Page 107: ...ecord All scheduled maintenance including the 100 mile 150 km or 20 hours or 1 month initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Miles km or hours ODO or HOUR Date Performed By Notes 100 150 or 20 600 1 000 or 100 1 200 2 000 or 200 1 8...

Page 108: ...ng visible seat back page 107 brake pedal page 158 accelerator pedal page 141 parking brake lever page 159 Indicates something concealed tool kit gear change tool page 103 reverse lever page 143 owner s manual page 104 seat bottom page 106 18 SXS500M 31HL56300 book 98 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 109: ... tank page 130 fuel fill cap page 112 front final gear oil filler cap front final gear oil drain plug pages 124 125 battery page 173 main fuse page 205 fuse box page 206 front hood page 105 engine oil filter page 121 18 SXS500M 31HL56300 book 99 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 110: ...ler cap rear final gear oil drain plug pages 126 127 air cleaner housing drain tube page 137 spark plug page 145 Indicates something visible Indicates something concealed air cleaner page 135 engine oil filler cap dipstick page 117 spark arrester page 148 18 SXS500M 31HL56300 book 100 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 111: ...nent Locations brake fluid reservoir tank page 155 front brake calipers page 157 driveshaft boots page 169 brake light switch page 160 front suspension spring pre load adjusters page 151 18 SXS500M 31HL56300 book 101 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 112: ...tions driveshaft boots page 169 rear brake caliper page 157 rear suspension spring pre load adjusters page 153 Indicates something visible Indicates something concealed center rear panel page 108 18 SXS500M 31HL56300 book 102 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 113: ...t under the seat bottom To access the tool kit and the gear change tool remove the seat bottom page 106 An optional larger tool kit may be available Check with your dealer s parts department UNDER SEAT BOTTOM tool kit LEFT SIDE gear change tool 18 SXS500M 31HL56300 book 103 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 114: ...or easy reference Store your owner s manual in the plastic document bag under the seat bottom The owner s manual should be stored in the plastic bag Be careful not to flood this area when washing your Honda SXS owner s manual UNDER SEAT BOTTOM RIGHT SIDE plastic document bag 18 SXS500M 31HL56300 book 104 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 115: ...ustment and throttle cable adjustment to check the coolant level and for washing the radiator fan area Removal 1 Turn the knobs outward 2 Remove the prongs from the grommets 3 Remove the front hood Installation 1 Insert the hooks into the slots 2 Install the prongs into the grommets 3 Turn the knobs inward knob hooks front hood slots knob prongs grommets 18 SXS500M 31HL56300 book 105 ページ ２０１７年７月１４...

Page 116: ...e engine oil filter and to access the tool kit gear change tool and owner s manual Removal 1 Open the doors page 40 2 Pull the rear of seat bottom upward then slide it slightly backward Installation Insert the hooks into the frame and the prongs into the grommets of the seat bottom prongs grommets seat bottom hook hook 18 SXS500M 31HL56300 book 106 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 117: ...ne oil filter to clean the air cleaner to remove the center rear panel Removal 1 Open the doors page 40 2 Pull the bottom of seat back forward then slide it slightly downward Installation Insert the hooks into the frame and the prongs into the grommets of the seat back prongs grommets seat back hooks 18 SXS500M 31HL56300 book 107 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 118: ...oil filter to clean the air cleaner Removal 1 Remove the seat back page 107 2 Release the prongs from their grommets 3 Pull the center rear panel forward Installation 1 Insert the tabs into the holes 2 Install the prongs into their grommets 3 Install the center rear panel tab holes tabs center rear panel prongs grommets 18 SXS500M 31HL56300 book 108 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 119: ...stallation Removal 1 Pull up the center pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the center pin securely to lock the clip 1 2 1 2 18 SXS500M 31HL56300 book 109 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 120: ...t the parking brake securely Use only on a firm level surface Place a jack only at the specified jack up point Do not leave any person or cargo in the vehicle Do not place any object above or under a jack WARNING 3WARNING The vehicle can easily roll off a jack seriously injuring anyone underneath Follow the directions for changing a tire exactly and never get under the vehicle when it is supported...

Page 121: ...da only see page 228 For information on the use of Petrol Containing Alcohol Australia New Zealand only see page 230 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a ...

Page 122: ... soon as possible Refer to Safety Precautions on page 91 1 Turn the fuel fill cap counterclockwise 2 Add fuel until the level reaches the bottom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck Fuel Capacity Refueling Procedure fuel fill cap RIGHT SIDE bottom of filler neck 18 SXS500M 31HL56300 book 112 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 123: ...ICE Gasoline can damage the camouflage coating Do not allow spilled gasoline to pool on camouflage colored bodywork Also do not allow gasoline soaked rags to be placed on camouflage bodywork WARNING 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spill...

Page 124: ...ears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page 95 When running in very dusty conditions oil changes should be performed more frequently than s...

Page 125: ...aying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils Oil Recommendation API classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label viscosity weight SAE 10W 30 JASO T 903 stand...

Page 126: ...the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification oil code oil classification 18 SXS500M 31HL56300 book 116 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 127: ...ngine and wait 2 3 minutes 3 Remove the seat bottom page 106 and fold open the rubber dust cover on the left side 4 Remove the oil filler cap dipstick from the front crankcase cover and wipe it clean 5 Insert the oil filler cap dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipsti...

Page 128: ... fill cap hole up to the upper level mark on the dipstick Do not overfill 7 Reinstall the oil filler cap dipstick rubber dust cover and seat bottom NOTICE Running the engine with an improper oil level can cause serious engine damage 18 SXS500M 31HL56300 book 118 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 129: ...ools such as a torque wrench and access from underneath the vehicle as well as the means for disposing of the drained fluid page 188 If you do not have the skills or the tools see your dealer Drain the Engine Oil 1 Make sure the Honda SXS is parked on level ground Set the parking brake and jack up and support your Honda SXS page 110 2 Remove the seat bottom page 106 and fold open the rubber dust c...

Page 130: ...age 107 7 Remove the center rear panel page 108 8 Remove the clips page 109 and screws from right seat bottom cover and flip it forward leaving ECU and wiring in place The oil filter can be accessed on right side of engine UNDER BODY sealing washer drain plug right seat bottom cover UNDER SEAT BOTTOM RIGHT SIDE clips clips screw screws clips 18 SXS500M 31HL56300 book 120 ページ ２０１７年７月１４日 金曜日 午後１時４７分...

Page 131: ...l filter with the rubber seal facing out away from the engine You will see the OUT SIDE TOWARD FILTER COVER mark on the filter body near the seal Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine damage NOTICE Improper installation of the oil filter ...

Page 132: ...tainer and dispose of it in an approved manner page 188 NOTICE Improper disposal of drained fluids is harmful to the environment 14 Install the right seat bottom cover by flipping it back Install the clips Install the screws and tighten them to the specified torque 5 9 lbf ft 8 N m 0 8 kgf m 15 Install the center rear panel 16 Install the seat back 18 SXS500M 31HL56300 book 122 ページ ２０１７年７月１４日 金曜日 ...

Page 133: ...ottom 23 Start the engine and let it idle for 3 5 minutes 24 Remove the seat bottom and fold open the rubber dust cover 25 Stop the engine and after 2 3 minutes check the oil level Make sure the oil is between the upper and lower level marks on the dipstick If necessary add more oil but do not overfill 26 Reinstall the oil filler cap dipstick and rubber dust cover 27 Reinstall the seat bottom 28 C...

Page 134: ... hole 4 Apply a thin coat of grease to a new O ring and insert it into the oil filler cap groove 5 Install and tighten oil filler cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m Oil Recommendation API classification GL 4 or GL 5 except oils labeled as energy conserving on the circular API service label type hypoid gear oil viscosity weight SAE 80W 90 suggested oil Honda shaft drive oil or eq...

Page 135: ...2 N m 1 2 kgf m 5 Fill the front final gear with the recommended oil 17 2 US oz 510 cm3 6 Make sure the oil level is at the lower edge of the oil filler inspection hole 7 Apply a thin coat of grease to a new O ring and insert it into the oil filler cap groove 8 Install and tighten oil filler cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m 9 Pour the drained oil into a suitable container and ...

Page 136: ...on hole 4 Apply a thin coat of grease to a new O ring and insert it into the oil filler cap groove 5 Install and tighten oil filler cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m Oil Recommendation API classification GL 4 or GL 5 except oils labeled as energy conserving on the circular API service label type hypoid gear oil viscosity weight SAE 80W 90 suggested oil Honda shaft drive oil or ...

Page 137: ...2 N m 1 2 kgf m 5 Fill the rear final gear with the recommended oil 5 1 US oz 150 cm3 6 Make sure the oil level is at the lower edge of the oil filler inspection hole 7 Apply a thin coat of grease to a new O ring and insert it into the oil filler cap groove 8 Install and tighten oil filler cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m 9 Pour the drained oil into a suitable container and di...

Page 138: ... label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and distilled water in this Honda ...

Page 139: ...ty Precautions on page 91 Check the engine coolant level every day before operating your Honda SXS and add if needed 1 Make sure the vehicle is parked on a firm level surface 2 Remove the front hood page 105 3 With the engine at normal operating temperature check the coolant level in the reserve tank It should be between the MAX and MIN level marks If the reserve tank is empty or if coolant loss i...

Page 140: ...ant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the MAX level mark 6 After adding coolant install the reserve tank cap and install the front hood UNDER FRONT HOOD RIGHT FRONT reserve tank cap reserve tank MAX MIN 18 SXS500M 31HL56300 book 130 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 141: ...nual To properly dispose of drained coolant refer to You the Environment page 188 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap 18 SXS500M 31HL56300 b...

Page 142: ... more than 20 of the radiator surface air flow is restricted Clean the radiator core after driving your Honda SXS in mud To clean the radiator core 1 Remove the front hood page 105 2 Wash the radiator core with low water pressure NOTICE Do not apply high pressure water directly to the radiator core High pressure water can damage the radiator core fins Radiator Core 18 SXS500M 31HL56300 book 132 ペー...

Page 143: ...rrect service interval for your driving conditions Your Honda SXS s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality NOTICE Using the wrong air cleaner may result in premature engine wear Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power ...

Page 144: ...the seat back page 107 and center rear panel page 108 2 Unlatch the retainer clips 3 Remove the air cleaner housing cover Cleaning UNDER CARGO CARRIER air cleaner housing cover retainer clips 18 SXS500M 31HL56300 book 134 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 145: ...an non flammable high flash point solvent such as kerosene Do not use gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam 9 Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged screw UNDER CARGO CARRIER air cleaner assembly clamp air cleaner air cleaner body air cl...

Page 146: ...pread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner 12 Install the air cleaner on the air cleaner body 13 Install the clamp 14 Insert the air cleaner assembly into the air cleaner housing 15 Fasten the screw 16 Install the air cleaner holder 17 Reassemble in the revers...

Page 147: ...eposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the air cleaner housing drain tube plug by removing the clip 2 Drain the deposits 3 Reinstall the air cleaner housing drain tube plug securing it with the clip Air Cleaner Housing Drain Tube RIGHT REAR air cleaner housing drain tube plug clip 18 SXS500M 31HL56300 book 137 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 148: ...e maintenance schedule page 96 Consult your dealer for more information about lubrication procedures Apply grease to each pivot to prevent corrosion Check for smooth movement after lubrication If the movement is not smooth after applying grease see your dealer Lubricate the brake pedal pivot and accelerator pedal pivot as shown in the following illustration Lubrication Points accelerator pedal piv...

Page 149: ...he following illustration Remove the dust cover Lubricate the drive mode select lever pivot as shown in the following illustration Remove the front hood page 105 parking brake pivot UNDER FRONT HOOD drive mode select lever pivot 18 SXS500M 31HL56300 book 139 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 150: ...ate the door latch spring as shown in the following illustration Open the door page 40 The left and right door latch springs can be lubricate in the same manner door latch spring LEFT SIDE 18 SXS500M 31HL56300 book 140 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 151: ...ly If the accelerator pedal has no play the accelerator may be hard to control and the idle speed may be erratic Check the accelerator pedal play periodically in accordance with the Periodic Maintenance Chart and adjust the play if necessary Refer to the maintenance schedule on page 96 Inspection Check freeplay of the accelerator pedal Freeplay 5 16 1 2 in 8 13 mm Accelerator Pedal Inspection 5 16...

Page 152: ... adjuster to obtain the correct freeplay 5 Tighten the lock nut and reinstall the sleeve 6 After adjustment check for smooth operation of the accelerator pedal 7 Install the remaining parts in the reverse order of removal UNDER FRONT HOOD LEFT FRONT lock nut throttle cable adjuster sleeve increase freeplay decrease freeplay 18 SXS500M 31HL56300 book 142 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 153: ...r reverse gear selection and adjust the play if necessary Refer to maintenance schedule on page 95 Inspection Check freeplay of the reverse lever Freeplay 1 4 1 2 in 6 0 12 0 mm Reverse Lever Inspection CHECK THAT THE REVERSE LEVER MOVES SMOOTHLY reverse lever reverse lever 1 4 1 2 in 6 0 12 0 mm 18 SXS500M 31HL56300 book 143 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 154: ...ut and turn the adjusting nut After adjustment tighten the lock nut securely and check for smooth operation of the reverse lever 2 Install the remaining parts in the reverse order of removal UNDER FRONT HOOD lock nut adjusting nut increase freeplay decrease freeplay 18 SXS500M 31HL56300 book 144 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 155: ... in the tool kit remove the spark plug 5 Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if available or a wire brush Inspect the spark plug electrodes for wear The center electrode should have a flat tip and sharp edges and the side electrode should no...

Page 156: ...Using a wire type feeler gauge check the spark plug gap If adjustment is necessary bend the side electrode carefully The gap should be 0 039 0 043 in 1 00 1 10 mm spark plug cap side electrode spark plug gap 0 039 0 043 in 1 00 1 10 mm UNDER SEAT BACK CENTER center electrode 18 SXS500M 31HL56300 book 146 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 157: ... plug b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If a plug is too tight the threads may be damaged 10 Connect the spark plug cap Take care to avoid pinching any cables or wires 11 Install the center rear panel and seat back NGK 3 4 turn after it seats D...

Page 158: ...ine from reaching the environment The use of safety glasses is recommended for this procedure Because of the possible fire hazard check that there are no combustible materials in the area before purging the spark arrester 1 Select a well ventilated area free of combustible materials and make sure the exhaust pipe is cool 2 Remove the bolt 3 Start the engine and rev it up approximately twenty times...

Page 159: ... engine and check for any sign of exhaust gas leakage Listen for exhaust leaks near the muffler which is located by the left rear wheel well Exhaust System Inspection check for exhaust leakage 18 SXS500M 31HL56300 book 149 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 160: ... the amount of force required to begin compression of the spring You may adjust the spring pre load of both suspension systems Consider adjusting your suspensions pre load whenever you change your normal load by adding cargo or accessories or when driving conditions change The way you drive your Honda SXS and the type of ride you want to experience can also influence your suspension needs Lower sp...

Page 161: ...d to adjustments of the shock assembly only Refer to Safety Precautions on page 91 The spring pre load adjuster has 5 positions for different load or driving conditions Before adjusting the spring pre load jack up your Honda SXS page 110 to avoid damaging the adjusters Use the pin spanner to adjust the shock spring pre load Pin spanner part number 07702 0020001 Available through your dealer Front ...

Page 162: ... absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber Using a pin spanner which is available from your dealer the rear suspension can be adjusted for carrying heavier cargo Do not attempt to disassemble service or dispose of the damper see your dealer The instructions found in this owner s manual are limited to adjus...

Page 163: ...e through your dealer Position 1 for a light load and smooth terrain Position 2 standard position Positions 3 to 5 for when the SXS is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or ...

Page 164: ... freeplay seems abnormal or the pedal feels spongy see your dealer to have the air bled from the system Refer to Safety Precautions on page 91 Push down on the brake pedal to check that the controls operate normally Check for damage to the brake pads and disc plate The recommended brake fluid is Honda DOT 4 Brake Fluid or any brake fluid of equal quality and performance Use fresh brake fluid from ...

Page 165: ...system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Check the fluid level on level ground 1 Slide the brake fluid reservoir tank cap cover up a little to reveal the MAX level mark Do not remove the brake fluid reservoir tank cap cover It should be between the MIN and MAX level marks If the level is at or below the MIN level mark check the brake pa...

Page 166: ...kin or eyes If brake fluid comes in contact with your eyes wash them out with clean water and immediately call a doctor If brake fluid comes in contact with your skin wash with clean water and if necessary call a doctor Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by your dealer Other Inspections ...

Page 167: ... are designed to make a metallic noise during braking when they reach the wear limit Front If you hear a continuous metallic friction sound when applying the brakes the brake pads need to be replaced Have the vehicle checked by a dealer Rear Check the wear indicator If the wear indicator aligns with the reference mark replace both pads as a set see your dealer for this service Brake Pad Wear brake...

Page 168: ...page 91 Check that the brake pedal moves smoothly and does not feel abnormally spongy Refer to the maintenance schedule on page 96 Brake Pedal Inspection CHECK THAT THE BRAKE PEDAL MOVES SMOOTHLY brake pedal 18 SXS500M 31HL56300 book 158 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 169: ...ever fully disengaged at stopper to when lever is pulled up and resistance is felt in lever Parking brake lever freeplay is 1 9 16 1 15 16 in 40 50 mm If adjustment is necessary have the parking brake adjusted by your dealer Parking Brake Lever Freeplay parking brake lever 1 9 16 1 15 16 in 40 50 mm 18 SXS500M 31HL56300 book 159 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 170: ...he brake fluid reservoir The brake light should turn on just before the brake works Adjustment is done by holding the switch body and turning the adjusting nut Turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon Brake Light Switch Adjustment UNDER FRONT HOOD LEFT SIDE brake light switch A B 18 SXS500M 31HL56300 book 160 ページ ２０１７年７月１４日 金曜日 ...

Page 171: ...to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement WARNING 3WARNING Using tires that are excessively worn improperly inflated damaged or overloaded can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tire inflation and maintenance 18 SXS500M 31HL56300 bo...

Page 172: ...ally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your Honda SXS drive harshly are more prone to damage from surface hazards and wear unevenly Make sure the valve stem caps are secure If necessary install new caps Air Pressure 18 SXS500M 31HL56300 book 162 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 173: ...s the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the driving site since changes in altitude and temperature can affect air pressure The recommended cold tire pressures are FRONT 10 psi 70 kPa REAR 10 psi 70 kPa 18 SXS500M 31HL56300 book 163 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 174: ...umps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear WARNING 3WARNING Operating this Honda SXS with improper tires uneven tire pressure damaged tires or overloading the tires may cause...

Page 175: ...dition of a tire tread measure the groove depth in the center of the tire or check the wear indicator For best performance you should replace a tire before the tread depth at the center reaches the following limits front 3 16 in 4 mm rear 3 16 in 4 mm groove depth 3 16 in 4 mm FRONT wear indicator location mark wear indicator REAR 18 SXS500M 31HL56300 book 165 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 176: ...ave the tire replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 199 A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area With such a repair you should drive very slowly for the first 24 hours However you may not be able to safely carry as much weight If you ch...

Page 177: ...The recommended tires for your Honda SXS are When you replace a tire remember Have the tire replaced by your Honda dealer if possible If you have a tire professionally replaced at a non Honda facility we recommend that you have the work checked by your Honda dealer Tire Replacement WARNING 3WARNING Installing improper tires on your Honda SXS can affect handling and stability This can cause a crash...

Page 178: ...eels Check that the wheel nuts are tight and there are no cracks or deformation in the wheel Inspection CHECK FOR CRACKS OR DEFORMATION CHECK THAT THE WHEEL NUTS ARE TIGHT 18 SXS500M 31HL56300 book 168 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 179: ...1 Check the boots for tears or traces of splattered grease If necessary have your dealer replace them FRONT driveshaft boots driveshaft boots REAR front arm ball joint boots front arm ball joint boots steering gearbox boots 18 SXS500M 31HL56300 book 169 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 180: ... you have electrical accessories on your Honda SXS or do not drive frequently we recommend that you charge the battery frequently see Battery Charging page 174 If you do not expect to drive your Honda SXS for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your Honda SXS see Battery Storage page 171 If your ...

Page 181: ... this stops wash it off with plain water Dry off the battery with a cloth or paper towel You will get the best storage results from removing the battery and slow charging it every 30 days see Battery Charging page 174 Before you remove the battery be sure to read all the information that follows as well as the information on the battery label Battery Storage WARNING 3WARNING The battery gives off ...

Page 182: ...positive terminal lead 5 Remove the battery from the battery box 6 Charge the battery see the following section unless you have been driving regularly 7 Store your battery in an easy to reach location off the floor in an area protected from freezing temperature and direct sunlight 8 Clean the battery box after removing the battery for storage Dry the battery box 9 Slow charge the battery see follo...

Page 183: ...al Be sure to connect the positive terminal first then the negative terminal Make sure the clock is set to the proper time after the battery is reconnected page 25 positive terminal lead battery rubber band negative terminal lead 18 SXS500M 31HL56300 book 173 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 184: ...r your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a Honda SXS battery and cause premature damage Ba...

Page 185: ...amouflage coating on your Honda SXS If your Honda SXS is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your Honda SXS in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off Clean your Honda ...

Page 186: ...nda SXS with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 6 Start the engine and let it idle for several minutes The engine heat will help dry moist areas 7 As a precaution drive your Honda SXS at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking ...

Page 187: ...e glass and clear plastic Light road grime Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Dull corroded chrome or alu...

Page 188: ... that exposes the metal first apply primer to prevent corrosion and then apply the touch up paint Several thin layers of touch up paint are better than one thick coat Refer to Safety Precautions on page 91 The exhaust pipe and muffler are stainless steel but may become stained by mud or dust Make sure no flammable materials or debris are sticking to the exhaust system If any flammable materials or...

Page 189: ...ow to be an environmentally responsible Honda SXS owner Preparing for a Drive 180 What to Take to the Operating Area 180 What to Take on the Trail 181 Transporting Your Honda 182 Storing Your Honda 184 Preparation for Storage 185 Removal from Storage 187 You the Environment 188 18 SXS500M 31HL56300 book 179 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 190: ...nistry of Natural Resources Canada only driver s clubs and off road magazines are good sources of information Along with your Honda SXS and personal safety gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 189 We recommend that you always take water food a first aid k...

Page 191: ...elp and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 61 What to Take on the Trail 18 SXS500M 31HL56300 book 181 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 192: ...r Honda Do not tow your Honda SXS behind a car or other vehicle except on a trailer Follow these procedures 1 Set the parking brake and the drive mode select lever in 4WD 18 SXS500M 31HL56300 book 182 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 193: ...e available from your dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your Honda SXS 3 Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure 18 SXS500M 31HL56300 book 183 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 194: ...more information about storage refer to the Honda Winter Storage Guide available from your dealer Canada only For more information about storage visit our website at www honda ca and look up Storage Tips under the Honda Warranty in the Warranty tab for your Model We suggest you perform the following procedures to keep your Honda SXS in top condition These storage procedures will reduce the deterio...

Page 195: ...injector 4 To prevent rusting in the cylinder perform the following Remove the seat back page 107 and center rear panel page 108 and disconnect the spark plug cap from the spark plug Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth Turn the ignition switch t...

Page 196: ... daily temperature variation 9 Place your Honda SXS on blocks to lift all tires off the floor 10 Cover your Honda SXS with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate WARNING 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to expl...

Page 197: ...s change the engine oil page 119 3 If your Honda SXS has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 174 as required Install the battery 5 Perform a pre ride inspection page 58 then test ride your Honda SXS at low speeds Removal from Storage 18 SXS500M 31HL56300 book 187 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 198: ...al Choose Sensible Cleaners Use a biodegradable detergent when you wash your Honda SXS Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground...

Page 199: ...the tips in Preparing for a Drive page 180 General Guidelines 190 If Your Engine Quits or Won t Start 192 If the Shift Paddles Do Not Function 195 If the Transmission Is Not Functioning Properly 196 Emergency Gear Selection Operation 197 If You Have a Flat Tire 199 If the High Coolant Temperature Indicator Lights 202 If a Fuse Blows 204 If You Crash 208 If You Lose Your Key 209 If the Battery Is L...

Page 200: ...ing if you have a flat tire or you hear an unusual noise or your Honda SXS just doesn t feel right If you continue driving you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your Honda SXS to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools su...

Page 201: ...nd your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue driving if you are hurt or your Honda SXS is not in safe driving condition Additional recommendations for specific problems follow 18 SXS500M 31HL56300 book 191 ページ ２０１７年７月１４日 金...

Page 202: ... experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your SXS won t start listen as you turn the ignition key to the START p position If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Starter motor works but the engin...

Page 203: ...dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank flooded engine See starting the engine step 5 page 67 loose or unconnected spark plug cap Install the spark plug cap securely If the engine still won t start see your dealer lo...

Page 204: ... rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 111 or change your brand of gasoline If the problem persists see your dealer afterfires backfires May damage catalytic converter See your dealer pre ignition runs on after ignition switched OFF May damage catalytic converter See your dealer SYMPTOM Engine starts but runs po...

Page 205: ...ch to the OFF w position 3 After the engine stops turn the ignition switch to the ON q position 4 Pull the upshift paddle then the downshift paddle and check that they are functioning 5 If both paddles are functioning shift into neutral and restart the engine If one or both paddles are not functioning see Emergency Gear Selection Operation page 197 When the battery is low See If the Battery Is Low...

Page 206: ...ops turn the ignition switch to the ON q position 4 Check the gear position indicator If these efforts do not restore proper operation have your SXS inspected by your dealer When the is blinking or the gear position 1 2 3 4 5 N or R is blinking in the gear position indicator Restart the engine drive the SXS by operating the shift paddles to a location where it can be loaded and transported to your...

Page 207: ...tep 6 If the transmission is not in neutral fold open the rubber dust cover and use the gear change tool to shift to neutral so you will be able to start the engine Refer to How to Shift Gears Manually page 198 6 Apply the parking brake 7 Turn the key to start the engine 8 Select the gear you want For running on level ground 3rd or 4th gear position For mountain roads 2nd or 3rd gear Refer to How ...

Page 208: ...ry again If the transmission still will not shift invert the gear change tool and try again Return the gear change tool to its under seat bottom on the left side Do not attempt to shift gears manually using the gear change tool while driving If the transmission is shifted manually when the electric shift system is functioning the system will shutdown automatically and the shift paddles will not op...

Page 209: ...le have the tire permanently repaired by your dealer Any tire that cannot be repaired should be replaced Whenever the Honda SXS is to be operated far from service facilities or available transportation we recommend that you carry a tire pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tire must be replaced The tire will also need to be repla...

Page 210: ...he front or rear wheels off the ground page 110 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Emergency Wheel Removal Installation wheel nuts wheel rim wheel nuts 18 SXS500M 31HL56300 book 200 ページ ２０１７年７月１４日 金曜日 午後１時...

Page 211: ...l nuts on the wheel then lower the Honda SXS to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 98 lbf ft 133 N m 13 6 kgf m If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of control and braking capability 18 SXS500M 31HL56300 book 201 ページ ２０...

Page 212: ...eak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the coolant temperature gauge and high coolant temperature indicator The co...

Page 213: ...the oil level If necessary add the recommended oil page 115 to the upper level mark If you must leave your Honda SXS to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant temperature indicator are normal If the coolant temperature gauge and indicator return to normal resume driving If there is a leak do not drive the SXS until the l...

Page 214: ... working the first thing you should check for is a blown fuse Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are located in the battery box under the right side of rear fender Recommended Fuses main fuse 40 A circuit fuses 30 A 15 A x 4 10 A x 2 blown fuse 18 SXS500M 31...

Page 215: ...ing the fuses 2 To access the main fuse remove the battery cover page 172 3 Remove the fuse cover 4 Pull the main fuse out If it is blown install the spare main fuse Spare main fuse is located in reverse side of the battery cover 5 Install the fuse cover main fuse fuse cover RIGHT REAR spare main fuse battery cover 18 SXS500M 31HL56300 book 205 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 216: ... rating Spare fuses are located in the fuse box If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 8 Install the fuse box cover 9 Install the battery cover circuit fuses spare fuses fuse box cover circuit fuses 18 SXS500...

Page 217: ... you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your Honda SXS Leave the blown fuse in that circuit and have your Honda SXS checked by your ...

Page 218: ... it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts securing such parts as the steering wheel control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try driving the Honda SXS back to your base drive slowly and cautiously Sometimes crash damage is hidden or not immediately apparent When...

Page 219: ...rying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda SXS They may have it listed in their records If they don t transport your Honda SXS to them or the nearest dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you key number 18 SXS500M 31H...

Page 220: ...fter handling However when there is no option other than jump starting follow the instructions given below NOTICE If a battery sits in extreme cold the electrolyte inside can freeze Attempting to jump start with a frozen battery can cause it to rupture Use a battery that is the same as the one in the vehicle or an equivalent WARNING 3WARNING The battery gives off explosive hydrogen gas during norm...

Page 221: ...egative side on the other end of the jumper cable to the upper muffler cover 5 After starting the engine remove the negative sides of the jumper cable from the vehicle and the battery Then remove the positive sides of the jumper cable from the vehicle battery and the charged battery 6 Install the battery cover Do not let the positive side of the jumper cable touch on the negative terminal If the j...

Page 222: ... you If any component in the brake system is damaged you may have reduced or limited stopping power If you decide to continue driving back to your base do so cautiously and at a very low speed If you damage the accelerator cable or other critical component your Honda SXS may be unsafe to drive Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be c...

Page 223: ...ly the maximum vehicle speed will be limited to no more than 15 mph 24 km h by the seat belt speed limiting system page 45 Also the seat belt indicator and speedometer digits blink Make sure that the driver s side seat belt is latched properly If the problem persists see your dealer 18 SXS500M 31HL56300 book 213 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 224: ...Taking Care of the Unexpected 214 18 SXS500M 31HL56300 book 214 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 225: ...on on government requirements and how to break in your Honda SXS Vehicle Identification 216 Specifications 218 Break in Guidelines 223 Emission Control Systems USA Canada only 224 Oxygenated Fuels USA Canada only 228 Petrol Containing Alcohol Australia New Zealand only 230 Catalytic Converter 231 18 SXS500M 31HL56300 book 215 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 226: ...u may record these numbers in the Quick Reference section at the rear of this manual The VIN is stamped on the left side of the frame located under the cargo carrier The engine number is stamped on the upper side of the rear crankcase Serial Numbers VIN LEFT SIDE LEFT SIDE engine number 18 SXS500M 31HL56300 book 216 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 227: ...de of the frame The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual Remove the front hood page 105 Color Label Code UNDER FRONT HOOD color label 18 SXS500M 31HL56300 book 217 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 228: ... octane number of 86 or higher fuel tank capacity 4 07 US gal 15 4 ℓ engine oil capacity after disassembly 3 5 US qt 3 3 ℓ after draining 3 1 US qt 2 9 ℓ after draining oil filter change 3 2 US qt 3 0 ℓ engine oil recommendation API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA...

Page 229: ...ℓ Capacities passenger capacity operator and one passenger maximum weight capacity 880 lb 399 kg operator passenger all cargo and accessories Engine Specifications displacement 29 0 cu in 475 cm3 bore stroke 3 62 2 81 in 92 0 71 5 mm compression ratio 9 5 1 spark plug standard BKR5E 11 NGK or K16PR U11 DENSO spark plug gap 0 039 0 043 in 1 00 1 10 mm valve clearance cold intake 0 006 in 0 15 mm ex...

Page 230: ...r 4 077 transmission ratio 1st 3 615 2nd 2 388 3rd 1 608 4th 1 178 5th 0 875 reverse 3 716 final drive shaft Chassis Suspension caster 5 trail 1 0 in 26 mm tire size front 24X8 00 12 NHS MAXXIS M977H rear 24X10 00 12 NHS MAXXIS M978H tire pressure front 10 psi 70 kPa rear 10 psi 70 kPa 18 SXS500M 31HL56300 book 220 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 231: ...t LED neutral indicator LED reverse indicator LED high coolant temperature indicator LED PGM FI malfunction indicator lamp MIL LED parking brake indicator LED seat belt indicator LED If there is a LED which is not turned on see your dealer for this service Fuses main 40 A circuit 30 A 15 A x 4 10 A x 2 18 SXS500M 31HL56300 book 221 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 232: ...l filter cover bolts 9 lbf ft 12 N m 1 2 kgf m front final gear oil drain plug 9 lbf ft 12 N m 1 2 kgf m front final gear oil filler cap 9 lbf ft 12 N m 1 2 kgf m rear final gear oil drain plug 9 lbf ft 12 N m 1 2 kgf m rear final gear oil filler cap 9 lbf ft 12 N m 1 2 kgf m wheel nuts 98 lbf ft 133 N m 13 6 kgf m 18 SXS500M 31HL56300 book 222 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 233: ...Honda SXS s future reliability and performance by paying extra attention to how you drive during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration 18 SXS500M 31HL56300 book 223 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 234: ...a off road utility vehicle comply with applicable emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label is attached on the left side of the frame located under the cargo carrier LEFT SIDE vehicle emission control information label vehicle emission control information label Canada model only 18 S...

Page 235: ...nspection of the components is recommended The exhaust emission control system is separate from the crankcase emission control system Evaporative Emission Control System USA 50 States meets California An evaporative emissions control system uses a canister filled with charcoal to adsorb fuel vapor from the fuel tank while the engine is off The vapor is drawn into the engine and burned while the en...

Page 236: ...fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your Honda off road utility vehicle will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must deface or destroy the emission control information label If you loan sell or give your competiti...

Page 237: ...NG ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Removing or disabling any emissions compliance component or replacing any compliance component with a non compliant component Fuel Permeation Emission Control System This vehicle complies with the ...

Page 238: ...is information to be posted on the pump The following are the EPA approved percentages of oxygenates for non road vehicles ETHANOL ethyl or grain alcohol up to 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use gasoline containing more than 10 ethanol by volume The use of gasoline containing a higher...

Page 239: ...rts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel...

Page 240: ...ning more than 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol If...

Page 241: ...our SXS away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your SXS s catalytic converter Always use unleaded gasoline Even a small amount of leaded gasoline can contaminate the catalyst metals making the catalytic converter ineffective Keep the engine in good...

Page 242: ...Technical Information 232 18 SXS500M 31HL56300 book 232 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 243: ...n on your warranty and how to get an official Honda service manual Authorized Manuals USA Canada only 234 Warranty Coverage USA Canada only 235 Warranty Service USA Canada only 236 Contacting Honda USA Canada only 237 Your Honda Dealer USA Canada only 238 The Honda Rider s Club USA only 239 18 SXS500M 31HL56300 book 233 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 244: ...d Service Manual can help you prepare your Honda motorcycle scooter ATV and SXS for winter storage These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards Special Honda tools are necessary for some procedures Order On Line www helminc com Order Toll Free 1 888...

Page 245: ...our website at www honda ca It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the Honda SXS Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be ...

Page 246: ...the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of t...

Page 247: ...evel If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Honda Canada Inc Customer Relations Dept 180 Honda Boulevard Markham Ontario L6C 0H9 telephone 888 946 6329 facsimile 877 939 0909 E...

Page 248: ...ies and products Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other drivi...

Page 249: ...Canada only 239 The Honda Rider s Club USA only The Honda Rider s Club of America HRCA sponsors local driving chapters at Authorized Honda Dealerships across the country 18 SXS500M 31HL56300 book 239 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 250: ...rel protective 55 appearance care 175 AT MT switch 34 authorized manuals 234 B battery 170 brakes fluid 154 pad wear 157 parking brake lever 39 parking brake lever freeplay 159 pedal inspection 158 break in guidelines 223 C capacity fuel 112 care appearance 175 cargo limit 3 61 catalytic converter 231 cleaning appearance care 175 climbing hills 82 18 SXS500M 31HL56300 book 240 ページ ２０１７年７月１４日 金曜日 午...

Page 251: ...crash if you 208 crossing a hill 84 customer service 237 D differential oil front final gear 124 126 digital clock 25 dipstick 117 doors 40 drive mode select lever 36 driveshaft boots 169 driving basic operations 65 clothing 2 54 55 precautions 77 preparing for 180 safety 2 through water 85 E emission control systems 224 18 SXS500M 31HL56300 book 241 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 252: ...at tire 199 four wheel drive indicator 31 fuel gauge 23 fuel fill cap 112 oxygenated 228 recommendation 111 tank capacity 112 fuses 204 G gap spark plug 146 219 gasohol 228 gasoline 111 gear position display 31 gear position indicator 31 H headlight switch 33 18 SXS500M 31HL56300 book 242 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 253: ... indicators gear position indicator 31 high coolant temperature indicator 17 202 neutral indicator 17 parking brake indicator 17 PGM FI malfunction indicator lamp MIL 17 reverse indicator 17 seat belt indicator 17 inspection pre drive 58 K key lost 209 number 209 kit tool 103 L labels safety 6 limit cargo 3 61 loading guidelines 62 18 SXS500M 31HL56300 book 243 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 254: ...nual service 234 maximum weight limit 3 61 modifications 5 multi function display 20 N neutral indicator 17 noise emission control systems 227 numbers serial 216 O obstacles avoiding 84 odometer 26 odometer display 22 oil differential 124 126 engine 115 front final gear 124 high coolant temperature indicator 17 202 rear final gear 126 18 SXS500M 31HL56300 book 244 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 255: ...g alcohol 230 pinging engine 111 plug spark 145 pre drive inspection 58 problems unexpected 190 protective apparel 55 R removal seat 106 reverse indicator 17 reverse lever 38 74 S safety driving precautions 77 important precautions 91 labels 6 schedule maintenance 92 seat belts 44 removal 106 serial numbers 216 18 SXS500M 31HL56300 book 245 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 256: ...8 speedometer 21 speedometer display 21 starting engine 66 troubleshooting 192 stopping engine 66 storage owner s manual 104 SXS 184 suspension adjustment 151 152 spring pre load 151 153 switch headlight 33 ignition 32 T tires air pressure 162 flat 199 repairing 166 replacing 167 thread conditions 164 165 18 SXS500M 31HL56300 book 246 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 257: ...2 tripmeter 26 trouble unexpected 189 troubleshooting starting 192 turning on level ground 81 V vehicle identification no VIN 216 W warning labels 6 warranty coverage 235 extended 235 service 236 washing your SXS 176 water driving through 85 weight limit 61 wheel removal 200 18 SXS500M 31HL56300 book 247 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 258: ...18 SXS500M 31HL56300 book 248 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 259: ...18 SXS500M 31HL56300 book 249 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 260: ...18 SXS500M 31HL56300 book 250 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 261: ...18 SXS500M 31HL56300 book 251 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 262: ...most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page How To Avoid Costly Repairs 18 SXS500M 31HL56300 b...

Page 263: ...uick Reference Quick Reference Engine No VIN Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 18 SXS500M 31HL56300 book 253 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 264: ...Capacity Unleaded gasoline pump octane number 86 or higher 4 07 US gal 15 4 ℓ Engine Oil Capacity API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent after draining oil filter change 3 2 US qt 3 0 ℓ Maxi...

Page 265: ... psi 70 kPa Rear 10 psi 70 kPa Spark Plugs standard BKR5E 11 NGK or K16PR U11 DENSO Coolant Ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main 40 A circuit 30 A 15 A x 4 10 A x 2 18 SXS500M 31HL56300 book 255 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 266: ...n SYMBOL COMPONENT SEE PAGE p START ignition switch 32 q ON ignition switch 32 w OFF ignition switch 32 t OFF headlight switch 33 y ON headlight switch 33 Up right shift paddle 35 Down left shift paddle 35 R reverse lever 38 18 SXS500M 31HL56300 book 256 ページ ２０１７年７月１４日 金曜日 午後１時４７分 ...

Page 267: ...known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle 18 SXS500M 31HL56300 book 257...

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