Honda NAVI K74G-CBS 2019 Owner'S Manual Download

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Honda Motorcycle & Scooter India Pvt. Ltd.

NAVI

(1) Front Fork Cover

(2) Screw

(3) Speedometer Cable

(4) Tab

(5) Adjusting Nut A

(6) Adjusting Nut B

(7) Front Brake Cable

(8) Combi Brake Cable

(9) Brake Arm

(10) Front Axle Nut

(11) Front Axle Shaft

(12) Collar

(2)

(7)

(5)

(6)

(8)

(10)

(12)

(4)

(3)

(11)

(9)

(1)

(14)

(13)

Front Wheel Installation

1. Position the wheel between the fork legs

and insert the front axle from the left

side, through the left fork leg, wheel

hub, collar and right fork leg.

Make sure that the “Tang” (13) on the

left front fork leg is located in the “Slot”

(14) in the brake panel.

2. Tighten the front axle nut to the

specified torque.

59 N.m (6.0 kgf.m, 43 lbf.ft)

(13) Tang
(14) Slot

3. Adjust the brake (page 12 - 13).
4. After installing the wheel, apply the

brake several times and then check if

Summary of Contents for NAVI K74G-CBS 2019

Page 1: ...Honda Motorcycle Scooter India Pvt Ltd New Automatic Vehicle NAVI ...

Page 2: ...Honda Motorcycle Scooter India Pvt Ltd New Automatic Vehicle Combi Brake Lever Front Brake Lever NAVI ...

Page 3: ...FORE YOU RIDE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manual on ...

Page 4: ...cial attention to the safety messages that appear throughout the manual This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold All information in this publication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and...

Page 5: ...ers 10 Instrument and Indicators 10 MAJOR COMPONENTS 11 Important information to operate this vehicle Brakes 11 Fuel 14 Engine Oil 17 Tyres 18 Page ESSENTIAL INDIVIDUAL COMPONENTS 21 Ignition Switch 21 Right Handlebar Control 21 Left Handlebar Controls 22 FEATURES 23 Not required for operation Steering Lock 23 Seat Removal 23 Helmet Holder 24 Center Compartment 25 Fuel Tank Cover 25 Right Side Cov...

Page 6: ... Safety 37 Safety Precautions 38 Tool Kit 39 Maintenance Schedule 40 Color Code 43 Air Cleaner 43 Secondary Air Supply System 44 Crankcase Breather 45 Page Engine Oil 46 Engine Oil Strainer Screen 48 Spark Plug 49 Engine Idle Speed 51 Wheel Removal 51 Brake Shoe Wear 54 Battery 54 Fuse Replacement 56 Bulb Replacement 58 CLEANING 61 STORAGE GUIDE 63 Storage 63 Removal From Storage 64 SPECIFICATIONS...

Page 7: ...emperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a smal...

Page 8: ... You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow ins...

Page 9: ...s and other protective gear page 4 Make Yourself Easy to be Visible Some drivers do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Don t Drink and Ride Don t mix Alcohol and riding Even one...

Page 10: ...der always wear a helmet eye protection and other protective apparel when you ride Helmet and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers som...

Page 11: ... more specific information on loading accessories and modifications Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime you ride with a pillion rider or cargo you should be aware of the following information WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading ...

Page 12: ...e you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Accessories We strongly recommend that you use only Honda Genuine Accessories that have been specif...

Page 13: ...ide Removing or modifying your lights mufflers emission control system or other equipment can also make your vehicle illegal ANTI THEFT TIPS 1 Always lock the steering 2 Never leave the key in the ignition switch This sounds simple but people do forget 3 Be sure the registration information for your vehicle is accurate and current 4 Put your vehicle in a locked garage whenever possible 5 Use an ad...

Page 14: ...Ltd 8 NAVI Rear View Mirror Brake Lock Lever Combi Brake Lever Headlight Dimmer Switch Turn Signal Switch Horn Switch Choke Lever Ignition Switch Starter Switch Throttle Grip Front Brake Lever Rear View Mirror Speedometer PARTS LOCATION ...

Page 15: ...Rider Footpeg 10 Fuel Knob 3 Oil Filler Cap Dipstick 11 Tool First Aid Kit 4 Turn Signal Indicator 12 Seat Lock 5 Rear Grip 13 Reflector For ID type only 6 Storage Document Compartment 14 Air Cleaner Assembly 7 Battery Main Fuse 15 Kick Starter Pedal 8 Steering Lock 16 Center Stand 1 2 3 4 4 5 6 7 8 9 10 11 13 15 16 12 ...

Page 16: ...he numbers here for your reference FRAME NO _________________________ ENGINE NO ________________________ 1 1 Frame Number 2 Engine Number 2 1 High Beam Indicator 2 Speedometer 3 Odometer 4 Fuel Gauge 5 Turn Signal Indicator INSTRUMENTS AND INDICATORS The indicators are contained in the instrument panel Their functions are described in the tables on the following pages 1 4 5 3 Ref No Function 1 Lig...

Page 17: ...ers until the brakes start operating is termed as free play Measured at the tip of the brake levers freeplay should be maintained at 10 20 mm 0 4 0 8 in 1 2 1 Front Brake Lever 2 Combi Brake Lever Fuel Gauge When the fuel gauge needle enters the Red Band 1 fuel level will be low and you should refill the tank as soon as possible The amount of fuel left in the tank when the needle enters the red ba...

Page 18: ...rn 1st Adjusting Nut 1 to make the front brake lever free play within 10 20 mm 3 Push the Front Brake Arm 2 by hand Push direction and turn the 2nd Adjusting Nut 3 to make a gap between Joint B 4 and Slider B Joint 5 greater than zero less than 1 mm at 2 embossed side 4 Further confirm that there is no gap between Joint A 6 and Slider A Joint 7 at 1 embossed side 5 After adjustment make sure that ...

Page 19: ...rm Pin 3 after making final freeplay adjustment 1 Brake Arm 2 Adjusting Nut 3 Brake Arm Pin A Decrease Freeplay B Increase Freeplay 1 3 B A 2 2 Apply the brake several times and check for free wheel rotation after the brake lever is released If proper adjustment cannot be obtained by this method see your Honda dealer cut out correctly seated cut out not correctly seated Adjusting nut Brake Arm Pin...

Page 20: ...or OFF With the Fuel knob in the OFF position fuel cannot flow from the tank to the carburetor Turn the valve to OFF position whenever the vehicle is not in use RES With the Fuel knob in this RES position fuel will flow from the reserve fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switching to RES Switch the fuel kno...

Page 21: ... fuel in the Filler Neck 4 After refuelling be sure to tighten the fuel filler cap firmly by turning it clockwise Make sure that the Arrow Marks 5 on the fuel filler cap and fuel tank is aligned Fuel Tank The fuel tank capacity including the reserve supply is 3 5 Ltr 0 92 US gal 0 77 Imp gal Insert the Ignition Key 1 and turn it clockwise to unlock the Fuel Tank Lid 2 1 Ignition Key 2 Fuel Tank Li...

Page 22: ...The use of leaded petrol will cause premature damage to the catalytic converter NOTICE If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinking persists consult your Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Petrol Containing Alcohol If you decide to ...

Page 23: ...ptoms while using a petrol that contains alcohol or one that you think contains alcohol try another station or switch to another brand of petrol When a problem resulting from the use of petrol containing alcohol occurs contact your Honda dealer Use of fuel containing alcohol higher than the recommended limit is considered misuse and damage caused by misuse is not covered by Honda s Limited Warrant...

Page 24: ... below from Min mark please contact Honda Authorised Dealer WARNING TYRES To safely operate your vehicle your tyres must be the proper type and size in good condition with adequate tread and correctly inflated for the load you are carrying The following pages give more detailed information on how and when to check your air pressure how to inspect your tyres for damage and what to do when your tyre...

Page 25: ...e recommended Cold tyre air pressures are This vehicle is fitted with tubeless tyres in both wheels Compared with ordinary tube tyre the tubeless tyre releases slow air leak when punctured by a nail or other similar object For this reason even though they remain fully inflated it is important to regularly check the tyre for embedded objects Inspection Whenever you check the tyre pressures you shou...

Page 26: ...e capabilities of your vehicle and provide the best combination of handling braking durability and comfort Installing improper tyres on your vehicle can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual The recommended tyres for your vehicle are Front 90 90 12 54J Rear 90 100 10...

Page 27: ...r button is next to the throttle grip When the starter button is pressed the starter motor cranks the engine page 29 for the starting procedure 1 Starter Button 1 Key Position Function Key Removal OFF Engine and lights cannot be operated Key can be removed ON Engine turn signal lights brake lights and horn can be operated Headlight taillight position light and meter lights glow only when the engin...

Page 28: ... There is no switch to turn OFF the Headlamp while riding Automatic Headlamp ON feature of your vehicle helps other to recognize your vehicle position in foggy dusty environment condition NOTICE Headlight Dimmer Switch 1 Push the dimmer switch to HI to select high beam or to LO to select low beam Turn Signal Switch 2 Move to L to signal a left turn R to signal a right turn Press to turn signal off...

Page 29: ...ing turn ignition key to anticlockwise direction SEAT REMOVAL The Seat 1 must be removed to access the battery fuses and storage compartment Insert the Ignition Key 2 in to the Seat Lock 3 and turn it clockwise to unlock To lock the seat align the Prong 4 under the front of seat with the Recess 5 on the frame Slide the seat into position and push down on the rear of the seat until it locks Make su...

Page 30: ... holder hook The helmet holder is designed to secure your helmet while parked Riding with a helmet attached to the holder can interfere with the suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder WARNING 1 Helmet Holder 2 Helmet D ring ...

Page 31: ...3 owner s manual and other Documents 4 should be stored in this compartment FUEL TANK COVER Unlock the fuel tank lid page 15 Open the Fuel Tank Cover 1 by removing the Screws 2 6 nos as shown in the illustration Installation can be done in the reverse order of removal 1 Fuel Tank Cover 2 Screws 1 Center Compartment 2 First Aid Kit 3 Tool Kit 4 Document Do not wash the center compartment only wipe ...

Page 32: ...ove the fuel tank cover page 25 2 Remove the Trim Clips 2 2 nos from right side cover 3 Remove the Screws 3 7 nos from right side cover 4 Disengage the right side cover Lugs 4 from the Grommets 5 and remove the right side cover Installation Installation can be done in the reverse order of removal 1 4 1 Right Side Cover 2 Trim Clips 3 Screws 4 Lugs 5 Grommets ...

Page 33: ...ve the Rear View Mirror 3 Installation 1 Install the rear view mirror until it will no longer turn 2 Loosen the rear view mirror approximately 2 turns 3 Adjust the rear view mirror 4 Tighten the lock nut HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the Bolt 1 up or down as necessary Obey local laws and regulations 1 Dust Cover 2 Lock Nut 3 Rear View Mirror ...

Page 34: ...e a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct all problems 1 Engine oil level add engine oil if required page 17 Check for leaks 2 Fuel level fill fuel tank when necessary page 15 Check for leaks 3 Front and rear brakes check operation and if necessary adjust free play pages 11 14 4 Tyres check condition and pressure pages...

Page 35: ... extending idling and the use of leaded petrol Your vehicle s exhaust contains poisonous carbon monoxide gas High levels of carbon monoxide can accumulate rapidly in enclosed areas such as a garage Do not run the engine with garage door closed Even with the door open run the engine only long enough to move your vehicle out of the garage Contact with the spinning rear wheel can hurt Set the parking...

Page 36: ...ly High Air Temperature 350 C or Above 1 Do not use the choke 2 a Using the electric starter With the throttle closed press the starter button b Using the kickstarter pedal Lightly depress the kickstarter until resistance is felt Then let kickstarter return to the top of its stroke With the throttle closed operate the kickstarter Kick from the top of the stroke through 3 Ignition Switch 3 The elec...

Page 37: ...he throttle when the choke lever is at fully OFF NOTE If you are not able to start the engine with throttle closed then slightly open the throttle start again Do not use the electric starter for more than 5 seconds at a time Release the starter button for approximately 10 seconds before pressing it again Operate the kickstarter or starter button for slightly longer than usual without opening the t...

Page 38: ...ake lever is locked before moving the vehicle off the center stand The rear wheel must be locked when moving the vehicle off the center stand or loss of control may result 2 Stand on the left side of the vehicle and push it forward and off the center stand 1 Combi Brake Lever 2 Brake Lock Lever 1 2 ...

Page 39: ...dy the vehicle 5 Before starting off indicate your direction with the turn signals and check for safe traffic conditions Grasp handlebars firmly with both hands Never attempt one handed operation loss of vehicle control could result 6 To accelerate open the Throttle 3 gradually the vehicle will move forward CAUTION Do not BLIP the throttle open and close rapidly as the vehicle will move forward su...

Page 40: ...Brake Lever 5 is most important Both front and rear brakes should be applied together Independent use of only the front or rear brake reduces stopping performance Excessive brake application may cause either wheels to lock or loss of control on vehicle 3 Throttle 4 Front Brake Lever 5 Combi Brake Lever CAUTION Do not accelerate while applying brakes This may result severe damage of the related par...

Page 41: ...on of braking efficiency 3 5 4 3 Throttle 4 Front Brake Lever 5 Combi Brake Lever 3 4 5 9 When approaching a corner or turn close the Throttle 3 fully and slow the vehicle down by applying both Front Brake Lever 4 and Combi Brake Lever 5 at the same time 10 After completing the turn open the throttle gradually to accelerate the vehicle 12 When riding on wet or loose surfaces special caution should...

Page 42: ...sition and remove the key Turn the Fuel knob OFF 2 Use the center stand to support the vehicle while parked Park the vehicle on firm level ground to prevent it from falling over If you must park on a slight incline aim the front of the vehicle uphill to reduce the possibility of rolling off the center stand or overturning 3 Lock the steering page 23 to help prevent theft turn the ignition switch t...

Page 43: ...dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your individual needs and use Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and sch...

Page 44: ...ow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedure and precautions in this owner s manual SAFETY PRECAUTIONS Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you opera...

Page 45: ...teries Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your vehicle best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement TOOL KIT The Tool Kit 1 is...

Page 46: ...by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your vehicle after each periodic maintenance is carried out NOTES 1 At higher odometer reading repeat at the...

Page 47: ... I I I I I I I I CHOKE OPERATION I I I I I I I 30 AIR CLEANER NOTE 2 R 43 CRANKCASE BREATHER NOTE 3 C C C C C C C 45 SPARK PLUG I R I R I R 49 VALVE CLEARANCE I I I I I I I ENGINE OIL I R R R R R R R R 46 ENGINE OIL STRAINER SCREEN C C C 48 ENGINE IDLE SPEED I I I I I I I I 51 SECONDARY AIR SUPPLY SYSTEM I I I 44 SECONDARY AIR SUPPLY SYSTEM AIR FILTER NOTE 2 C C 44 ITEM The vehicle must be service...

Page 48: ...OES WEAR I I I I I I I I 54 BRAKE SYSTEM I I I I I I I I I 11 14 BRAKE LOCK OPERATION I I I I I I I BATTERY VOLTAGE I I I I I I I I I HEADLIGHT AIM I I I I I I I 27 LIGHTS HORN I I I I I I I I CLUTCH SHOES WEAR I I I SUSPENSION I I I I I I I NUTS BOLTS FASTENERS I I I I I WHEELS TIRES I I I I I I I I 18 51 STEERING HEAD BEARINGS I I I I ITEM The vehicle must be serviced at every 4000 kms or within...

Page 49: ...as per your vehicle color AIR CLEANER Refer to the Safety Precautions on page 38 The air cleaner element should be replaced at regular intervals page 41 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the Air Cleaner Cover 1 by removing the Screws 2 6 nos 2 Remove the Air Cleaner 3 S No Color Color code 1 Patriot Red R 232 2 Ranger Green R G 210R 3 Black NH 1 4 Shasta ...

Page 50: ...g the wrong Honda air cleaner element or a non Honda air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems 5 Install the removed parts in the reverse order of removal Do not use air oil water for cleaning of air cleaner element Replacement should be done at regular intervals SECONDARY AIR SUPPLY SYSTEM Refer to the Safety Precautions on page...

Page 51: ... secondary air cleaner in engine oil SAE 10W 30 until saturated then squeeze out the excess oil 6 Install the removed parts in the reverse order of removal 1 CRANKCASE BREATHER Refer to the Safety Precautions on Page 38 1 Open the Clamp 1 and remove Crankcase Breather Tube 2 from the air cleaner and drain deposits into a suitable container 2 Periodically clean up breather oil from breather tube 3 ...

Page 52: ...rvice life Change the engine oil as specified in the maintenance schedule page 41 When running in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule Please dispose of used engine oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for recl...

Page 53: ...4 After the engine oil has been drained out hold the vehicle upright for 10 15 seconds to assure complete draining 5 Operate the kickstarter several times to aid in complete draining of the remaining oil 6 Check that the sealing washer on the drain bolt is in good condition and install the bolt Replace the sealing washer every other time the oil is changed or each time if necessary Oil Drain Bolt ...

Page 54: ... 3 Oil Strainer Screen Cap Torque 20 N m 2 0 kgf m 14 lbf ft 3 Clean the oil strainer screen 4 Check that the oil strainer screen sealing rubber and O ring 4 are in good condition 5 Install the oil strainer screen spring O ring and oil strainer screen cap 6 Fill the crankcase with the recommended grade oil 0 7L 0 7 US qt 0 6 Imp qt 7 Reinstall the oil filler cap dipstick 8 Start the engine and let...

Page 55: ... Precautions on page 38 Recommended spark plug for standard performance Standard MR7C 9N NGK UR6DEO BOSCH NOTICE Never use a spark plug with an improper heat range Severe engine damage could result 1 Remove the Cover Center 1 by removing Screws 2 3 nos 1 Cover Center 2 Screw 3 Spark Plug Cap 4 Spark Plug 4 3 2 Disconnect the Spark Plug Cap 3 from the Spark Plug 4 3 Clean any dirt from around the s...

Page 56: ...stment is necessary bend the Side Electrode 6 carefully The gap should be 0 80 0 90 mm 0 031 0 035 in 7 With the plug washer attached thread the spark plug in by hand prevent cross threading 8 Tighten the spark plug If the old plug is good tighten it 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug 3 4 turn after it seats b Then loosen...

Page 57: ...Idle speed In neutral 1 700 100 min 1 rpm 1 Throttle Stop Screw A Increase B Decrease 1 A B WHEEL REMOVAL Refer to the Safety Precautions on Page 38 Front Wheel Removal 1 Place the vehicle on its center stand 2 Raise the front wheel off the ground by pressing from rear side 3 Remove the Front Fork Cover 1 from both side by removing Screw 2 4 Remove the Speedometer Cable 3 by pushing the Tab 4 5 Re...

Page 58: ...nt Wheel Installation 1 Position the wheel between the fork legs and insert the front axle from the left side through the left fork leg wheel hub collar and right fork leg Make sure that the Tang 13 on the left front fork leg is located in the Slot 14 in the brake panel 2 Tighten the front axle nut to the specified torque 59 N m 6 0 kgf m 43 lbf ft 13 Tang 14 Slot 3 Adjust the brake page 12 13 4 A...

Page 59: ... soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Rear Wheel Removal Installation 1 Place the vehicle on its center stand 2 Remove the rear wheel Fender RR Inner 1 by removing 4 Bolts 2 1 Fender RR Inner 2 Bolts 2 1 3 4 3 Remove the rear wheel Nut 3 and Washer 4 by applying rear brake 4 Remove the rear wheel 5 Installation is in the reverse order of...

Page 60: ...laced See your Honda dealer for this service When the brake service is necessary see your Honda dealer Use only genuine Honda parts or its equivalent BATTERY Refer to the safety precautions on page 38 It is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance free sealed type If your battery seems weak and or is leaking electrolyte causing har...

Page 61: ...gh force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance Keep children away from the battery Always return the used maintenance free battery to the Honda dealer Battery Removal 1 Remove the seat page 23 2 Remove the Battery Cover 1 by removing Screw 2 3 Disconnect the Negative Terminal Lead 3 from the battery first then...

Page 62: ...T Refer to the Safety Precautions on page 38 When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your Honda dealer for repair NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causing a dangerous loss of lights or engine power ...

Page 63: ...Removal 1 Turn the ignition switch OFF before checking or replacing the fuses to prevent an accidental short circuit 2 Remove the battery cover page 55 1 Fuse Box 1 3 Open the Fuse Box Cover 2 and lift out the Fuse 3 from the fuse box If fuse blown install a new fuse 4 The Spare Fuse 4 is located in the fuse box 2 Fuse Box Cover 3 Fuse 4 Spare Fuse 2 4 3 ...

Page 64: ...se damage to the electrical system and even cause a fire 5 Close the fuse box cover properly after replacing the fuse 6 Install the battery cover If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating BULB REPLACEMENT Refer to the Safety Precautions on page 38 The light bulb becomes very hot while the light is ON and remain hot for a while afte...

Page 65: ... it 4 Install a new bulb in the reverse order of removal 3 4 2 1 1 Front Cowl 2 Screw 3 Connector 4 Position Light Bulb Headlight Bulb 1 Remove the front cowl page 59 2 Remove the Dust Cover 1 3 Remove the Headlight Bulb 2 while pressing down the Locking Pin 3 4 Install a new bulb in the reverse order of removal Install the dust cover with its TOP Mark 4 facing up 1 Dust Cover 2 Headlight Bulb 3 L...

Page 66: ...older by pressing in and turning counterclockwise 4 Install a new bulb in the reverse order of removal 2 1 1 Bulb Holder 2 Bulb Front Rear Turn Signal Bulb 1 Remove the turn signal lens 1 by removing the screw 2 2 Remove the bulb 3 from bulb holder by pressing in and turning counterclockwise 3 Install a new bulb in the reverse order of removal 1 2 3 1 Turn Signal Lens 2 Screw 3 Bulb ...

Page 67: ...hicle 1 Rinse the vehicle thoroughly with cool water to remove loose dirt 2 Clean the vehicle with a sponge or soft cloth using cool water Avoid directing water to muffler outlets and electrical parts 3 Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep chemical sol...

Page 68: ...ing a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a nonabrasive polish or wax 6 Test the brakes before riding the vehicle Several applications may be necessary to restore normal braking performance Braking efficiency may be temporarily impaired immediately after washing the vehicle Do not wash the center compartment only wipe with cloth CAU...

Page 69: ...at you take certain steps to reduce the effects of deterioration from non use of the vehicle In addition necessary repairs should be made BEFORE storing the vehicle otherwise these repairs may be forgotten by the time the vehicle is removed from storage STORAGE 1 Change the engine oil 2 Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalen...

Page 70: ...atures and direct sunlight 5 Wash and dry the vehicle Wax all painted surfaces Coat chrome with rust inhibiting oil 6 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 7 Cover the vehicle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store ...

Page 71: ...Imp qt Fuel tank 3 5 L 0 92 US gal 0 77 Imp gal Fuel tank reserve 0 9 L 0 24 US gal 0 20 Imp gal Transmission oil After draining 0 10 L 0 11 US qt 0 09 Imp qt After disassembly 0 12 L 0 13 US qt 0 11 Imp qt Passenger capacity Operator and one pillion rider Maximum weight capacity 170 kg 374 8 lbs ENGINE Bore and stroke 50 0 x 55 6 mm 1 97 x 2 19 in Compression ratio 9 5 1 Displacement 109 19 cm 6 ...

Page 72: ...TRANSMISSION Primary drive type V Belt Final reduction 10 117 ELECTRICAL Battery 12V 3Ah MF Generator 0 13kW 5 000 min 1 rpm LIGHT Headlight 12V 35 35W Position light 12V 5Wx1 Stop tail light 12V 21 5W Turn signal light Front 12V 10Wx2 Rear 12V 10Wx2 Speedometer light 12V 1 7Wx1 Turn signal indicator 12V 1 7Wx1 High beam indicator LED FUSE Main fuse 10A Sub fuse 7 5A ...

Page 73: ...Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace them though their dealers will give full assistance in preferring such claims on their manufacturers HMSI undertake n...

Page 74: ... operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMSI does not warrant normal wear and tear items like Weight Set Clutch Roller Set Weight Wheel Rim in case of misalignment and bent Bushes Fasteners Washers and Electrical Items like Bulbs Rubber and Plastic Components like Grommets O Rings Bellows as well as Packings Gaskets Oil Seals and Consuma...

Page 75: ...e without incurring any obligations to install the same on a vehicle previously supplied and sold Also the conditions of this warranty are subject to alteration without any notice This warranty is entirely written warranty given by HMSI for NAVI and no other person including the dealer or its or his agent or employee is authorised to extend or enlarge this warranty This warranty is given in lieu o...

Page 76: ...ed in sub rule 2 of Rule No 115 of the Central Motor vehicle Rules 4 The warranty claim will be accepted only after the examinations carried out by Authorized Service Centers leads to a firm conclusion that none of the original settings have been tampered with and that the components has have a manufacturing defect and or that the vehicle is unable to meet the in use emission standard in spite of ...

Page 77: ...manufacturer 10 The manufacturer will not be responsible for the cost of transportation of the vehicle to the nearest Authorized Service center or any loss due to non availability of the vehicle during the period of lodging of a warranty claim and examination by the manufacturer and repairs 11 The manufacturer will not be responsible for any penalties that may be charged by statutory authorities o...

Page 78: ...ner s Manual from the date of original purchase of the vehicle h Produces valid certificate of insurance and RTO registration 14 Conditions under which warranty is not applicable A valid Pollution Under Control certificate as described in customer obligation D 6 above is not produced A vehicle which is not serviced by Authorized service center as per the service schedule described in the maintenan...

Page 79: ... the scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule 2 of rule 115 of CMVR It does not cover any other performance of these parts or routine test and consequent maintenance or adjustments...

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