Honda H6522 Owner'S Manual Download

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Summary of Contents for H6522

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Page 3: ...t follow m Indicates serious injuty or death WILL result if instructions are not followed M Indicates a strong possibility that serious injury or death could result if instructions are not followed m...

Page 4: ...tor 23 12 Storage of Owner s Manual 23 OPERATING CONTROLS 24 1 Throttle lever 24 2 Throttle pedal 3 Parking brake lock I 4 Brake pedal 26 5 Clutch pedal 26 6 Main transmission selector transmission ra...

Page 5: ...ety interlock system 51 6 OPERATION 54 1 Starting the engine 54 2 Starting driving 57 3 Warm up and break in operation 61 4 Check hydraulic lift 61 5 Stopping the engine 62 6 Turning y 7 How to use th...

Page 6: ...case oil change A4 type only 99 8 All fasteners tightness lubrication points 100 9 Fuel filter 102 10 Radiator core cleaning 103 11 Battery service 104 12 Wheel removal _ 106 13 Fuse replacement 107 1...

Page 7: ...or replacements _ ji I Stop engine void heat sparks and open flame when refueling D EeEL AWARNING Tractor can be hazardous if operated improperly To avoid serious injury read all safety instructions c...

Page 8: ...ion will reduce the risk of serious injury or death should the tractor turn over If the ROPS is loosened or removed for any reason make sure that all parts are reinstalled correctly before operating t...

Page 9: ...y implements meeting the specifications listed under IMPLE MENT LIMITATIONS in this manual Use the recommended counter weights to maintain the balance of the tractor and reduce the risk of upsets Foll...

Page 10: ...g forward out of a ditch or up a steep slope may cause a tractor to tip over backward Always back out of these situations Extra cau tion is required with fourwheel drive models because their higher tr...

Page 11: ...o avoid a dangerous loss of stability the risk is especially great when the tractor is travel ing at road speeds 9 Do not operate an implement while the tractor is on the road Lock it in the raised po...

Page 12: ...mended counter weight on the front of the tractor 3 When transporting on the road set the implement lowering control in the lock positon to hold the implement in the raised position 7 Servicing the tr...

Page 13: ...sidual pressure Before apply ing pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage Fluid escaping from pinholes may not be...

Page 14: ...other cable to the negative black or neg terminal of the helper battery 8 Clamp the other end to the engine block or frame of the disabled trac tor as far from the dead battery as possible 9 Start th...

Page 15: ...hen ordering parts and when making technical or warranty inquires see page 117 The frame serial number is stamped on the right side of the frame The engine serial number is stamped under the muffler i...

Page 16: ...VER STEERING WHEEL PTO CLUTCH MAIN TRANSMISSION SELECTOR SPEED CONTROL TWO AND FOUR WHEE DRIVE SELECT LEVER IA4 type only DIFFERENTIAL LOCK PEDAL IARY HYDRAULIC ENGINE OIL DRAIN BOLT PARKING BRAKE LOC...

Page 17: ...TRANSMISSION OIL DIPSTICK I ENGINE HOOD TOOL BAG MID PTO SHAFT ENGINE OIL FILLER CAP 7 A AIR CLEANER MAIN FUSE BOX YT RADIATOR RESERVE TANK BATTERY I POWER STEERING POWER STEERING BELT RESERVE TANK 15...

Page 18: ...PRESSURE WARNING LIGHT I LIGHT GLOW PLUG INDICATOR HEAD LIGHT INDICATOR WATER TEMPERATURE HOURMETER I FLASHING HAZARD WARNING LIGHTS INDICATOR GAUGE PARKING BRAKE INDICATOR LIGHT HEAD LIGHT SWITCH 1...

Page 19: ...he engine The starter motor turns ON to run the engine after starting Electric system is ON OFF to stop the engine The engine swtich key can be removed ENGINE SWITCH KEY SWITCH 1NOTICE 0 o not leave t...

Page 20: ...t of remaining fuel in the tank is about 4 5 liters 1 2 gal Refill as soon as possible FUEL GAUGE RED ZONE EMPTY 3 Coolant temperature gauge m Do not remove the radiator cap when the engine is hot The...

Page 21: ...tes a reference engine speed at which the rear attachment is operated 5 Hour meter Indicates the tractor s total accumulated hours of operation The number to the right is tenths of an hour The hour me...

Page 22: ...lt of low oil pressure It is not directly an oil level indicator l Running the engine while the oil pressure warning light is on constantly may cause immediate and severe engine damage WARNING LIGHT 7...

Page 23: ...g brake indicator goes on When the transmission selector is set in gear other than N the warning buzzer sounds 1NOTICE 1 l Operating the tractor with the parking brake locked will result in severe dam...

Page 24: ...turn on O Low beam The headlight corner lights and taillight turn on OFF Headlight is off HEADLIGHT INDICATOR HIGH SEAM INDICATOR 10 Flashing Hazard warning lights Turn the warning lights on by moving...

Page 25: ...The indicator turns on when the engine switch is turned to the START position and it turns off when the engine switch is turned to the ON position 1 CONTINUITY 12 Storage of Owner s Manual Remove the...

Page 26: ...THROTTLE PEDAL MAIN TRANSMISSION 0 ANd FOUR WHEEL VE SELECTOR ECTOR RANGE SEI PTO SELECTOR n I I I I I DIFFERENTIAL LOCK PEDAL COVER 1 Throttle lever The throttle lever controls engine speed from SLOW...

Page 27: ...d when the pedal is released and can cause accident or injury 3 Parking brake lock OTTLE PEDAL Set the parking brake whenever the tractor is stopped 1 Be sure the brake pedals are interconnected with...

Page 28: ...the brake pedal hard while the tractor is being driven may cause damage to the tractor drive components unless the clutch pedal is depressed first l Driving the tractor with the brake pedal partly dep...

Page 29: ...before shifting between reverse and forward speeds Always come to a full stop and depress the clutch before moving the transmission range selector TRANSMISSION RANGE SELECTOR MAIN TRANSMISSION SELECT...

Page 30: ...be released unlocked so that the differential allows one rear wheel to rotate at a different speed than the other around curves To release the lock remove your foot from the pedal For operation of the...

Page 31: ...CLUTCH AUXILIARY HYDRAULIC PTO SELECTOR LIFT CONTROL LEVER MID PTO SHAFT REAR Pi0 SHAFT 1 PTO clutch lever Use the PTO Power Take Off clutch to connect engine power to the various PTO shafts Lever pos...

Page 32: ...perator being seated To use the Stationary PTO 1 2 3 4 5 6 30 Move the PTO Selector to REAR position The stationary PTO will not operate in MID or BOTH positions Place the main transmission selector i...

Page 33: ...because clothing or other articles may be caught on the rotating shaft AFT COVER REAR PTO SHAFT 5 Lift control lever The attachment can be raised and lowered to the desired position by operating the h...

Page 34: ...to hold the attachment at the desired position Determine the position where the attachment is lowered using the lift con trol lever and set the lift control stop at the position The attachment can be...

Page 35: ...n Selector in neutral and set the parking brake 2 Turn the lowering speed control fully clockwise 3 Move the Lift Control Lever to the UP position 4 After the attachment has reached its maximum height...

Page 36: ...d the auxiliary hydraulic port is clean before connecting or disconnecting any attachment l Keep the provided connector covers installed when there is no attach ment connected The hydraulic system use...

Page 37: ...clutch lever is OFF l Any attachment is lowered to the ground and the lift control lever is in the DOWN position l The engine switch key is removed WALK AROUND CHECKS Walk around the tractor and chec...

Page 38: ...inated diesel fuel Do not mix different grades of diesel fuels Avoid getting dirt dust or water in the fuel tank After refueling be sure to tighten the fuel tank cap securely l Diesel fuel is flammabl...

Page 39: ...revent condensation of water in the tank Bacteria can grow at the fuel water interface and clog fuel injection components Check the fuel filter for dirt water and contaminates before each use If any c...

Page 40: ...ts on each wheel are securely tightened Torque Front wheel 13 kg m 94 ft lb Rear wheel 18 5 kg m 134 ft lb piEiq l Every day check the lug nuts and bolts daily for security for the first 20 hours of o...

Page 41: ...to its clip Lower the hood slowly then close it securely by pushing on it Hood removal installation Disconnect the headlight wiring connector located near the right hood hinge From its fully opened po...

Page 42: ...removal Open the hood remove the nut and bolt and pull the side column cover up Then the side column cover can be removed NUT SIDE COLUMN COVER The side column cover can be installed in the reverse o...

Page 43: ...ect the appropriate viscosity for the average temperature in your area NOTE Use the SAE 5 W 30 diesel engine oil when the ambient temperature is 2OOC 4OF or below 1 Place the tractor on a level surfac...

Page 44: ...water A 50 50 mixture of ethylene glycol antifreeze and water is recommended for most temperatures and provides good corrosion protection A higher concentration of antifreeze decreases cooling efficie...

Page 45: ...ot Wait until the engine is cool then turn the radiator cap counterclockwise until it stops DO NOT PRESS DOWN WHILE TURNING THE CAP After any remaining pressure has been relieved remove the cap by pre...

Page 46: ...y causing serious injury or blindness Provide adequate ventilation Keep sparks and flames away Follow the above procedure carefully l The battery contains corrosive sulfuric acid Contact with eyes or...

Page 47: ...page 102 Turn the fuel valve ON 7 Fan belt Check the belt for tension damage and wear Push the center point of the belt with about 98N 22lb I of force The belt should deflect lo 13mm 0 4 0 5in j If th...

Page 48: ...damaged or worn contact your Honda Compact Tractor dealer POWER BELT STEERING 9 Radiator screen Remove the screen from the front of the radiator Clean dirt leaves and other obstructions from the scree...

Page 49: ...10 Battery under tray Remove the two knobs and pull out the under tray Clean dirt leaves and other obstructions from the screen and reinstall it Tighten the two knobs securely 47...

Page 50: ...nt wheels start to move If excessive movement is found contact your Honda compact tractor dealer immediately 2 1 ights Turn the engine switch ON and perform the following inspections 1 Check whether t...

Page 51: ...ler CLUTCH PEDAL 4 Brake pedal Release the parking brake Move the connector plate to separate the brake pedals Push each brake pedal individually until resistance is felt The free play should be 20 30...

Page 52: ...lector out of neutral N The warning buzzer should sound The buzzer should stop when the parking brake is released Set the parking brake and turn the engine switch OFF If the system does not operate co...

Page 53: ...tractor dealer the tractor is clear of people pets and obstructions If there is a pro blem in the interlock system the engine may start Be ready to im mediately shut off the engine Unless otherwise st...

Page 54: ...should not start 5 Turn the engine switch OFF and move the PTO Clutch Lever to OFF Brake switch 1 2 3 4 Release the parking brake Keep your foot away from brake pedal Move the PTO Clutch Lever to OFF...

Page 55: ...ake 2 Move the PTO Clutch Lever to OFF 3 Move the Main Transmission Selector to neutral N 4 Rise up slightly from the seat and turn the engine switch to START The engine should not start 5 Turn the en...

Page 56: ...s that may cause loss of consciousness and lead to death Never run the engine in an enclosed area Be sure to provide adequate ventilation 1 Open the hood and turn the fuel filter valve Close the hood...

Page 57: ...Turn the engine switch key to START and release the key when the engine starts ENGINE FWITCH KEY 1 Ru nning the starter motor for more than 5 seconds can damage the motor If the engine fails to start...

Page 58: ...7 Return the throttle lever to the position where the engine speed becomes 1 000 l 500 r p m and warm up the engine for about 5 minutes J ib __ __ ___ v 0 THROTiLti LEVER 56...

Page 59: ...ver operating the tractor with the Rollover Protective Structure attached Use of either device seat belt or ROPS without the other will in crease the chance of injury in a rollover Make sure that the...

Page 60: ...d as snug as possi ble to provide proper protection 3 4 If a rear attachment is mounted and you are not planning to operate it soon raise the attachment and turn the lowering speed control fully clock...

Page 61: ...e button BUTTON MAIN TRANSMI SELECTOR 6 Release the parking brake The parking brake warning buzzer will sound if the parking brake is set and the main transmission selector is moved out of neutral 7 I...

Page 62: ...the throttle lever to the SLIOW position when controlling the trac tor with the throttle pedal If the throttle lever is set above SLOW the engine speed will not drop to idle when the throttle pedal i...

Page 63: ...ompact tractor has been carefully built and tested but special care taken during its first 50 hours of operation will greatly extend its service life l Allow the tractor to fully warm up before operat...

Page 64: ...Turn the engine switch OFF Depress the clutch and brake pedal l In normal use 1 Move the throttle lever to SLOW 2 THROTTLE LEVER Depress the clutch and brake pedals simultaneously Move the main transm...

Page 65: ...3 Move the PTO clutch lever to OFF PTO CLUTCH LEVER 4 Lower the attachment fully with the lift control lever 5 Set the parking brake PARK BRAKE LOCK 63...

Page 66: ...on and remove the key OFF m To avoid injury to yourself and others before leaving the trac tor unattended ALWAYS park on level ground disengage the power take off PTO lower the attachment set the park...

Page 67: ...e differential lock while making sharp turns can cause you to lose steering control l Be sure to raise ground engaging attachments rotary tillers disk har rows moldboard plows etc before executing sha...

Page 68: ...el depress the brake pedal on the side of the direction of the turn Left turn left brake Right turn right brake 4 Release the brake while returning the steering wheel to a straight ahead position j ii...

Page 69: ...uations where a slippery or loose surface causes one of the rear wheels to lose traction Operation 1 Shift the transmission range selector into 1st 2 With the steering wheel held straight ahead depres...

Page 70: ...y overturn causing severe personal injury To avoid damage to transmission mechanism l Do not apply the differential lock while the wheels are turning l Do not rest your foot on the differential lock p...

Page 71: ...ve according to the terrain and conditions 2 WHEEL DRIVE Mowing and transport when ex tra traction is not required 4 WHEEL DRIVE Towing Operation on slope or soft ground Operation with at tachment ins...

Page 72: ...igh pitched sound when this happens Avoid this condition for prolonged periods to prevent damage to the steering system Also avoid using excessive steering force when the front tires are caught in a f...

Page 73: ...e specified in Counterweight Table Any malfunction or damage to the tractor is unwarrantable if it is the con sequence of use of attachments not specified or recommended by Honda l Attachment Limitati...

Page 74: ...366 Ibs Dozer Blade Max blade width 1 524 mm 60 in Max weight 94 kg 207 Ibs Tiller Max cultivating width 1 321 mm 52 in Max weight 183 kg 403 Ibs Trailer Max load 1 000 kg 2 205 Ibs weight of trailer...

Page 75: ...jury or equipment damage l The weight of a trailer increases stopping distances use extra care especially when operating on a slope Use only those attachments which are designed for use with this trac...

Page 76: ...Ibs m If the trailer s load is unbalanced so that the tongue weight is incorrect the tractor may overturn resulting in severe personal injury or equipment damage NOTE Tongue weight is the downward for...

Page 77: ...eights tire counterweights tire Mid Mount Rotary Mower None Turf None Turf Front Snow Blower Rear counter weight box and sand 90 kg 198 Ibs Rear counter AG Rear counter weight box and sand 90 kg I 98...

Page 78: ...uid tire ballast Ag tire Turf and Hi Float tire 45 kg 100 Ibs per rear wheel 107 kg 236 Ibs per rear wheel Rear wheel weight Ag tire Turf and Hi Float tire One 27 kg 60 Ibs per wheel None required Ins...

Page 79: ...1 Rear Attachment and Counterweight Table The number in the box indicates the number of counterweights required NOTE This table is based on each counterweight weighing approximate Iv 16 kg 35 Ibs L Di...

Page 80: ...the table below L Distance between center of attachment side wheel and center of gravity of attachment W Weight of attachment C G Center of gravity Any attachments wh ich exceed the sizes and weights...

Page 81: ...ays drive up or down a slope l Making turns on a slope can cause the tractor to tip over and you can be injured Drive straight up or straight down slopes l Changing gears while driving on a slope can...

Page 82: ...ition 3 Depress the clutch pedal and then move the transmission range selector to 1st gear position 4 Release the clutch pedal first then release the brake pedal m If the brake pedal is released befor...

Page 83: ...ctions shown in the chart below Kin h 1 e 3 4 5 5 7 5 a10111513141515 mile h 1 2 3 4 5 5 7 5 9 IO AAAAA AA A A MAIN TRANS 12312 31 2 3 MISSION SHIFT RANGE 9 rRANSMlSSlON 11122 23 3 3 3ANGE SELECTOR SH...

Page 84: ...ome attachments such as a mid mount mower have a low center clearance You may have to adjust the ramp angle at the bed to avoid interference 1 Use a loading ramp that is strong enough to support the c...

Page 85: ...he floor Use the tie down points shown below Use heavy duty restraints such as chains or cables to fasten tractor to the trailer Both front and rear restraints must be directed down and outward from t...

Page 86: ...hen the tractor is equipped with the cutter housing install the lower links with the cutter housing lift link mounted on the tractor and in stall the lift link chain using the lift link pin and linchp...

Page 87: ...Fig 1 LIFT LINK CHAIN TOP LIN LEFT LIFT ROD I II TURNBUCKLE 12 mm NUT STASGLT LOtiER LfNK CHECK LINK 85...

Page 88: ...be injured Remove the key from the engine switch to prevent start up a Place the lift control lever in the DOWN position and fully lower the lower links b Slacken the check links and open the lower li...

Page 89: ...ed in the attachment manual and ob tain the adequate free play in the right and left directions CHECK LINK l After installing an attachment be sure all lock pins are secure l When operated at sharp an...

Page 90: ...for any reason be sure the area is well ventilated l To avoid serious burns allow the engine to cool before performing maintenance l Shut the engine off and set the parking brake before performing any...

Page 91: ...ol kit is stored in the tool bag under the seat The tool kit as well as the Owner s Manual should always remain with the 8 x 12 OPEN END WRENCH SPARE FUSE 5A IOA IO x 12 OPEN END WRENCH IO x 14 OPEN E...

Page 92: ...ICE PERIOD 31 ITEM EACH FIRST USE 50 HRS Engine oil Battery electrolyte Air cleaner 1 0 1 Radiator screen Clean I 0 I Banery under tray Radiator coolant Inter lock system operation l Seat switch l Bra...

Page 93: ...l Grease Tie rods for bending ball joints for looseness Toe in Check Adjust Valve clearance Check Adiust Every 2 Years 2 0 2 0 0 0 21 Everv 1000 HRS 12 Injection nozzle Check 1 1 0 12 NOTE 1 Service t...

Page 94: ...r hands with soap and water as soon as possible after handling used oil Oil check interval Each use Oil change interval After the first 50 hours then every 100 hours Oil capacity 2 9 P 3 1 US qt When...

Page 95: ...dipstick toward down see page 41 Install the oil filler cap securely Start the engine and allow it to warm to normal operating temperature Stop the engine and recheck the oil level with the oil level...

Page 96: ...aner will cause rapid engine wear Element check interval Every 50 hours Element change interval Every 500 hours Element cleaning 1 Open the engine hood 2 Remove the wing nut and remove the air cleaner...

Page 97: ...gging Cleaning 1 Loosen the clip and disconnect the air cleaner hose from the pre air cleaner 2 Remove the two bolts and remove the pre air cleaner from the radiator shroud 3 Remove the dust dirt and...

Page 98: ...se only DEXRON II in the transmission and in implements using the tractor hydraulic system The use of any other type of fluid will damage the transmission and hydraulic system Inspection Stop the engi...

Page 99: ...ove the filler cap and add fresh transmission fluid to the upper level mark on the dipstick w If the transmission fluid level dropped excessively in a short period the hydraulic system might be faulty...

Page 100: ...he upper level mark After refilling tighten the cap securely Use only genuine Honda power steering fluid The use of other fluids such as A T F or other manufacturer s power steering fluid will damage...

Page 101: ...apacity 3 0 e 3 2 US qt Remove the right and left axle air bleed plugs and drain plugs to drain the oil After draining tighten the drain plugs securely Pour fresh oil to the specified level through th...

Page 102: ...ubrication points l Check all nuts bolts and fasteners and tighten securely if necessary l Check and apply grease where noted Recommended Grease SAE Multipurpose Grease Fastener tightness lubrication...

Page 103: ...Lubrication points cont d Check and apply grease where noted Recommended grease SAE Multipurpose Grease 101...

Page 104: ...ainer cup O ring spring and element 4 Inspect the fuel in the strainer cup for contaminates or water Clean the strainer cup thoroughly 5 Install a new element using the spring strainer cup O ring and...

Page 105: ...emove any debris from radiator core Radiator core cleaning interval Every 100 hours 1 Open the engine hood 2 Remove the battery see page 105 3 Remove the radiator screen 4 Remove any debris from radia...

Page 106: ...ion when working near the battery POISON KEEP OUT OF REACH OF CHILDREN EMERGENCY PROCEDURES Eyes Flush with water from a cup or other container for at least 15 minutes Call a physician immediately Ski...

Page 107: ...f baking soda and warm water taking care not to get the solution of water in the battery cells Dry the battery thoroughly Clean the battery cable ends with a wire brush or sand paper EGATIVE I 1 TERMI...

Page 108: ...ng brake and put the transmission in gear 2 Block the wheels securely and loosen the lug nuts and bolts counterclockwise one turn 3 Place a jack under the jack point nearest the wheel you are removing...

Page 109: ...aler for repair The main fuse panel is located ahead of the radiator on the right side The sub fuse panel is located under the left cowl cover above the fuel strainer Fuse replacement Turn the engine...

Page 110: ...lips BLOWN FUSE Specified rating Main fuse Main circuit 50 A Glow circuit 70 A Sub fuse Flashing Hazterd light 28 A Warning buzzer 5 A Relay 5A Headlight 15 A Glow fuel control 5 A w Never use fuse wi...

Page 111: ...r counterclockwise then remove the connector and bulb Install the bulb and then align the tab on the bulb connector with the cutout in the headlight case Turn the bulb connector clockwise while pushin...

Page 112: ...e danger of exhaust fume poisoning do not operate the engine in a closed building without proper ventilation When the tractor will not be operated for two or three months or longer clean the tractor a...

Page 113: ...tery runs down over time even while in storage Recharge it once a month in hot seasons and once every two months in cold seasons 11 Store the tractor where dry and sheltered from rain Removal from sto...

Page 114: ...al 5 Loose or corroded battery Retighten or clean see p 105 teminal 6 Blown fuse B Replace see p 107 7 Battery discharged PC See your authorized Honda compact tractor dealer l Engine cranks but won t...

Page 115: ...t is overheated can lead to severe engine damage rELECTRlCAL SYSTEM 1 Lights will not turn ON l Engine switch not set in RUN Set engine switch in RUN position position l Bulb blown Replace bulb l Fuse...

Page 116: ...ct with connecting plate l cEiiq Sluggish or heavy steering l Insufficient tire pressure Inflate to specified pressure l Insufficient fluid in power D Add steering system l Loose power steering belt B...

Page 117: ...645 Ibs 740 kg 1 631 Ibs 738 kg 1 627 Ibs 777 kg 1 713 Ibs 771 kg 1 700 Ibs 769 kg I 695 Ibs GD1250 water cooled 4 stroke 3 cylinder diesel 1 235 cm 75 4 cu in 82 x 78 mm 3 2 x 3 1 in 22 12 600 r p m...

Page 118: ...km h 2 96 mile 6 72 km h 4 18 mile1 6 49 km h 4 03 mile 6 68 km h 4 15 mile 7 92 km h 4 92 mile 7 65 km h 4 75 mile 7 87 km h 4 89 mile I1 OO km h 6 84 mile 10 62 km h 6 60 mile 10 93 km h 16 79 mile...

Page 119: ...isfaction contact the Power Equipment Division of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Service Department P O Box 100021 Duluth Georgia 30136 9421 Telephone...

Page 120: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

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Honda H6522, Owner'S Manual

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