Honda GX120UT2 Service Manual Download Page 36 | Manualshive

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SPECIFICATIONS

DIMENSIONS AND

W

EIGHTS SPECIFICATIONS

*:

P

.

T

.

O

. type

(

page

1

-

2)

.

P.T.O. ty

pe

GX120T2

GX1

6

0T2

GX200T2

O

verall

length

KR

*

3

1

3 mm

(12

.3 in

)

–

–

L*

33

2

mm

(1

3.

1

in

)

3

4

3 mm

(1

3.5 in

)

35

2

mm

(1

3.

9

in

)

N

*

–

288

.

8

mm

(11

.37 in

)

3

12

mm

(12

.3 in

)

Q

*

3

0

5.5 mm

(12

.

0

3 in

)

3

12

.5 mm

(12

.3

0

in

)

3

21

.5 mm

(12

.66 in

)

R

*

–

3

91

mm

(1

5.

4

in

)

–

S

*

29

7 mm

(11

.7 in

)

3

04

mm

(12

.

0

in

)

3

1

3 mm

(12

.3 in

)

T

*

3

0

5.5 mm

(12

.

0

3 in

)

–

–

V*

3

1

5.5 mm

(12

.

42

in

)

3

22

.5 mm

(12

.7

0

in

)

33

1

.5 mm

(1

3.

0

5 in

)

VE*

–

–

290

.

1

mm

(11

.

42

in

)

W*

3

1

7.5 mm

(12

.5

0

in

)

3

29

.5 mm

(12

.

9

7 in

)

–

WB*

284

.5 mm

(11

.

20

in

)

291

.5 mm

(11

.

48

in

)

–

O

verall

width

KR

*

33

1

mm

(1

3.

0

in

)

–

–

L*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

376 mm

(14

.

8

in

)

N

*

–

36

2

mm

(14

.3 in

)

376 mm

(14

.

8

in

)

Q

*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

376 mm

(14

.

8

in

)

R

*

–

36

2

mm

(14

.3 in

)

–

S

*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

376 mm

(14

.

8

in

)

T

*

3

4

6 mm

(1

3.6 in

)

–

–

V*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

376 mm

(14

.

8

in

)

VE*

–

–

376 mm

(14

.

8

in

)

W*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

–

WB*

3

4

6 mm

(1

3.6 in

)

36

2

mm

(14

.3 in

)

–

O

verall

height

KR

*

3

21

mm

(12

.6 in

)

–

–

L*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

335 mm

(1

3.

2

in

)

N

*

–

335 mm

(1

3.

2

in

)

335 mm

(1

3.

2

in

)

Q

*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

335 mm

(1

3.

2

in

)

R

*

–

335 mm

(1

3.

2

in

)

–

S

*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

335 mm

(1

3.

2

in

)

T

*

3

18

mm

(12

.5 in

)

–

–

V*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

335 mm

(1

3.

2

in

)

VE*

–

–

335 mm

(1

3.

2

in

)

W*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

–

WB*

3

18

mm

(12

.5 in

)

335 mm

(1

3.

2

in

)

–

Dry weight

KR

*

1

6.5 kg

(

36.

4

lbs

)

–

–

L*

14

.

0

kg

(

3

0

.

9

lbs

)

1

6.

1

kg

(

35.5 lbs

)

1

7.

1

kg

(

37.7 lbs

)

N

*

–

1

5.

1

kg

(

33.3 lbs

)

1

6.

1

kg

(

35.5 lbs

)

Q

*

1

3.

0

kg

(28

.7 lbs

)

1

5.

1

kg

(

33.3 lbs

)

1

6.

1

kg

(

35.5 lbs

)

R

*

–

20

.

0

kg

(44

.

1

lbs

)

–

S

*

1

3.

0

kg

(28

.7 lbs

)

1

5.

1

kg

(

33.3 lbs

)

1

6.

1

kg

(

35.5 lbs

)

T

*

1

3.

0

kg

(28

.7 lbs

)

–

–

V*

1

3.

0

kg

(28

.7 lbs

)

1

5.

1

kg

(

33.3 lbs

)

1

6.

1

kg

(

35.5 lbs

)

VE*

–

–

1

6.

1

kg

(

35.5 lbs

)

W*

1

3.

0

kg

(28

.7 lbs

)

1

5.

1

kg

(

33.3 lbs

)

–

WB*

1

3.

0

kg

(28

.7 lbs

)

1

5.

1

kg

(

33.3 lbs

)

–

O

perating

weight

KR

*

1

6.

9

kg

(

37.3 lbs

)

–

–

L*

1

6.5 kg

(

36.

4

lbs

)

19

.6 kg

(4

3.

2

lbs

)

20

.6 kg

(4

5.

4

lbs

)

N

*

–

18

.6 kg

(41

.

0

lbs

)

19

.6 kg

(4

3.

2

lbs

)

Q

*

1

5.5 kg

(

3

4

.

2

lbs

)

18

.6 kg

(41

.

0

lbs

)

19

.6 kg

(4

3.

2

lbs

)

R

*

–

24

.

0

kg

(

5

2

.

9

lbs

)

–

S

*

1

5.5 kg

(

3

4

.

2

lbs

)

18

.6 kg

(41

.

0

lbs

)

19

.6 kg

(4

3.

2

lbs

)

T

*

1

5.5 kg

(

3

4

.

2

lbs

)

–

–

V*

1

5.5 kg

(

3

4

.

2

lbs

)

18

.6 kg

(41

.

0

lbs

)

19

.6 kg

(4

3.

2

lbs

)

VE*

–

–

19

.6 kg

(4

3.

2

lbs

)

W*

1

5.5 kg

(

3

4

.

2

lbs

)

18

.6 kg

(41

.

0

lbs

)

–

WB*

1

5.5 kg

(

3

4

.

2

lbs

)

18

.6 kg

(41

.

0

lbs

)

–

J[BBBXWBUWBW

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Summary of Contents for GX120UT2

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Page 17: ...OHU 6WDQGDUG 6LOHQW RZ SURILOH 6SDUN DUUHVWHU XHO JDXJH RQWURO EDVH 0DQXDO 6WDQGDUG FORQH VWDQGDUG 5HPRWH QWHUQDO 3 FORQH L HG WKURWWOH RSHUDWLRQ KDUJH FRLO DPS FRLO 9 9 9 6WDUWHU PRWRU FRPELQDWLRQ VZLWFK 2LO OHYHO VZLWFK QJLQH VWRS VZLWFK 2LO OHUW XQLW LUFXLW SURWHFWRU 5HGXFWLRQ HDU KDLQ LWKRXW FOXWFK LWK FOXWFK J B B BXW BUW BW ...

Page 18: ...HPL GU 0XIIOHU 6WDQGDUG 6LOHQW RZ SURILOH 6SDUN DUUHVWHU XHO JDXJH RQWURO EDVH 0DQXDO 6WDQGDUG FORQH VWDQGDUG 5HPRWH QWHUQDO 3 FORQH L HG WKURWWOH RSHUDWLRQ KDUJH FRLO DPS FRLO 9 9 9 6WDUWHU PRWRU FRPELQDWLRQ VZLWFK 2LO OHYHO VZLWFK QJLQH VWRS VZLWFK 2LO OHUW XQLW LUFXLW SURWHFWRU 5HGXFWLRQ HDU KDLQ LWKRXW FOXWFK LWK FOXWFK J B B BXW BUW BW ...

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Page 20: ...6LOHQW RZ SURILOH RZ SURILOH LWK SURWHFWRU 5DPPHU 6SDUN DUUHVWHU XHO JDXJH RQWURO EDVH 0DQXDO 6WDQGDUG FORQH VWDQGDUG 5HPRWH QWHUQDO 3 FORQH L HG WKURWWOH RSHUDWLRQ XWR WKURWWOH KDUJH FRLO DPS FRLO 9 9 9 RPELQDWLRQ VZLWFK 6WDUWHU PRWRU 2LO OHYHO VZLWFK QJLQH VWRS VZLWFK 2LO DOHUW XQLW LUFXLW SURWHFWRU 5HGXFWLRQ HDU KDLQ LWKRXW FOXWFK LWK FOXWFK KDLQ J B B BXW BUW BW ...

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Page 22: ...Z SURILOH RZ SURILOH LWK SURWHFWRU 5DPPHU 6SDUN DUUHVWHU XHO JDXJH RQWURO EDVH 0DQXDO 6WDQGDUG FORQH VWDQGDUG 5HPRWH QWHUQDO 3 FORQH L HG WKURWWOH RSHUDWLRQ XWR WKURWWOH KDUJH FRLO DPS FRLO 9 9 9 RPELQDWLRQ VZLWFK 6WDUWHU PRWRU 2LO OHYHO VZLWFK QJLQH VWRS VZLWFK 2LO DOHUW XQLW LUFXLW SURWHFWRU 5HGXFWLRQ HDU KDLQ LWKRXW FOXWFK LWK FOXWFK KDLQ J B B BXW BUW BW ...

Page 23: ... Low profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch C...

Page 24: ...e With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T...

Page 25: ... With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T ...

Page 26: ... profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camsh...

Page 27: ...file With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft ...

Page 28: ... With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T ...

Page 29: ...rotector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T O Chain...

Page 30: ... profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camsh...

Page 31: ...ile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P...

Page 32: ...r Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T O Chain 1 1 J ...

Page 33: ...6 in 346 mm 13 6 in L 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in P Q T 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in R 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in S 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in U 329 mm 13 0 in 346 mm 13 6 in V 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in W 329 mm 13 0 in 346 mm 13 6 in Dry weight H 15 5 kg 34 2 lbs 17 6 kg 38 8 lbs 18 6 kg 41 0 lbs L 14 0 kg 30 ...

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Page 37: ... min 1 rpm Compression ratio 8 5 1 9 0 1 8 5 1 Fuel consumption at continuous rated power 1 0 Liter 0 26 US gal 0 22 Imp gal h 1 4 Liters 0 37 US gal 0 31 Imp gal h 1 7 Liters 0 45 US gal 0 37 Imp gal h Ignition system C D I Capacitor Discharge Ignition type magneto ignition Ignition timing B T D C 20 1 400 min 1 rpm B T D C 18 1 400 min 1 rpm B T D C 20 1 400 min 1 rpm Recommended spark plug BPR6...

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Page 40: ... GX160 GX200UT2 PERFORMANCE CURVES GX120 lbf ft kgf m N m 7 5 7 0 6 5 kW 2 1 0 3 TORQUE OUTPUT HP PS 5 5 5 0 0 70 0 75 4 3 2 1 0 4 3 2 1 0 NET POWER NET TORQUE RECOMMENDED OPERATING SPEED RANGE 2000 3000 3600 ENGINE SPEED rpm J B B BXW BUW BW ...

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Page 42: ...X160 GX200UT2 GX200 lbf ft kgf m N m 13 kW 2 1 0 3 TORQUE OUTPUT HP PS 9 5 1 1 4 3 2 1 0 6 3 2 1 0 NET POWER NET TORQUE RECOMMENDED OPERATING SPEED RANGE 2000 3000 3600 ENGINE SPEED rpm 5 6 4 5 4 5 12 11 10 9 0 8 5 8 0 1 2 1 3 J B B BXW BUW BW ...

Page 43: ...39 5 5 56 80 3 1 UT2 329 13 0 S type 75 5 2 97 U W type 75 2 2 96 P type 305 5 12 03 Q type 305 5 12 03 S type 297 11 7 T type 305 5 12 03 U type 309 8 12 20 V type 315 5 12 42 W type 317 5 12 50 Standard 91 3 6 Silent 104 4 1 Dual dual silent 160 6 3 Cyclone 166 6 5 Oil bath 157 6 2 Semi dry 156 6 1 Dual dual silent 317 12 5 Cyclone Oil bath 330 13 0 Semi dry 314 12 4 J B B BXW BUW BW ...

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Page 104: ...ng fuel Keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Starter motor type 1 2 FUEL FILTER If equipped FUEL TANK JOINT FUEL TANK BOLT 6 x 29 mm FUEL FILLER CAP CHECK Check the fuel filter for clogs or damage O RING FUEL TANK FUEL TUBE CHECK Check for deterioration or cracks FUEL FILLER CAP PACKING CHECK Check for deterioration or cracks FUEL TANK NUT 6 mm 2 10 ...

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Page 112: ... the long skirt portion facing toward the front WING NUT GROMMET INNER FILTER PAPER OUTER FILTER FOAM NOISE SILENCER AIR CLEANER ELBOW SEAL BREATHER TUBE COLLAR 9 N m 0 9 kgf m 6 6 lbf ft AIR CLEANER ELBOW NUT 6 mm 2 SCREW 5 x 8 mm CIRCLIP CABLE HOLDER SCREW 4 x 8 mm WIRE HOLDER BOLT 6 x 20 mm AIR CLEANER ELBOW REMOVAL INSTALLATION Remove and install the air cleaner elbow with the remote choke lev...

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Page 116: ... with low pressure compressed air Lightly lubricate the O ring 1 to ensure easy installation into the carburetor body ASSEMBLY Before installing clean thoroughly with low compressed air FLOAT CHAMBER ASSEMBLY Install the float chamber to the carburetor body at an angle as shown UPPER SIDE UPPER SIDE PILOT SCREW THROTTLE STOP SCREW REMOVAL INSTALLATION page 3 10 ADJUSTMENT page 3 13 O RING FLOAT FL...

Page 117: ...ASSEMBLY Before installing clean thoroughly with low pressure compressed air Lightly lubricate the O ring 1 to ensure easy installation into the carburetor body O RING THROTTLE STOP SCREW ADJUSTMENT page 3 13 CHOKE LEVER SPRING PIN PILOT SCREW LIMITER CAP REPLACEMENT page 6 13 PILOT SCREW SPRING ASSEMBLY Before installing clean thoroughly with low pressure compressed air MAIN NOZZLE UPPER SIDE MAI...

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Page 210: ...ON Set the connecting rod lower with the oil dipper toward the camshaft Big end bearing DOWEL PIN CRANKSHAFT INSPECTION page 14 6 INSTALLATION Be careful not to damage the oil seal lips Pin and gear teeth REMOVAL Mark the valve lifters so that the intake and exhaust sides can be distinguished INSTALLATION Attach the valve lifters to the cylinder barrel immediately before installing the camshaft CA...

Page 211: ...ENT CRANKCASE COVER SIDE BEARING CRANKSHAFT BEARING 6304 Pull out the crankshaft bearing 1 using the special tools Drive a new crankshaft bearing 5 until it is fully seated on the end using the special tools 1 2 3 TOOLS Bearing remover shaft set 20 mm 2 07936 3710600 Bearing remover shaft handle 3 07936 3710100 Sliding hammer weight 4 07741 0010201 TOOLS Bearing driver attachment 52 x 55 mm 6 0774...

Page 212: ...s P T O SHAFT OIL SEAL Remove the oil seal from the chain case cover Drive a new oil seal 1 in the position as shown using the special tools TOOLS Bearing driver attachment 52 x 55 mm 2 07746 0010400 Pilot 25 mm 3 07746 0040600 Driver handle 4 07749 0010000 4 2 3 1 INSTALLATION HEIGHT 1 5 mm 0 06 in TOOLS Bearing driver attachment 37 x 40 mm 2 07746 0010200 Driver handle 3 07749 0010000 2 1 3 J B ...

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Page 217: ...GXPP KHDG GXPP KHDG 87 5 1 5 06 5 2 7 3 J B B BXW BUW BW ...

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