Honda GX120UT2 Service Manual Download Page 152

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Summary of Contents for GX120UT2

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Page 23: ... Low profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch C...

Page 24: ...e With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T...

Page 25: ... With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T ...

Page 26: ... profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camsh...

Page 27: ...file With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft ...

Page 28: ... With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T ...

Page 29: ...rotector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T O Chain...

Page 30: ... profile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camsh...

Page 31: ...ile With protector Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P...

Page 32: ...r Rammer Spark arrester Fuel gauge Remote choke lever Control base Manual Remote Internal Internal S EXP Norton Fixed throttle operation Charge coil 1 A 3 A 7 A Lamp coil 12 V 15 W 12 V 25 W 12 V 50 W Combination switch Starter motor Oil level switch Engine stop switch Oil Alert unit Circuit protector Auto throttle Reduction Gear 1 6 Chain 1 2 Without clutch With clutch Camshaft P T O Chain 1 1 J ...

Page 33: ...6 in 346 mm 13 6 in L 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in P Q T 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in R 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in S 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in U 329 mm 13 0 in 346 mm 13 6 in V 329 mm 13 0 in 346 mm 13 6 in 346 mm 13 6 in W 329 mm 13 0 in 346 mm 13 6 in Dry weight H 15 5 kg 34 2 lbs 17 6 kg 38 8 lbs 18 6 kg 41 0 lbs L 14 0 kg 30 ...

Page 34: ... OHQJWK 5 PP LQ 6 PP LQ 9 PP LQ PP LQ 9 PP LQ 2YHUDOO ZLGWK 5 PP LQ 6 PP LQ 9 PP LQ PP LQ 9 PP LQ 2YHUDOO KHLJKW 5 PP LQ 6 PP LQ 9 PP LQ PP LQ 9 PP LQ U ZHLJKW 5 NJ OEV 6 NJ OEV 9 NJ OEV NJ OEV 9 NJ OEV 2SHUDWLQJ ZHLJKW 5 NJ OEV 6 NJ OEV 9 NJ OEV NJ OEV 9 NJ OEV J B B BXW BUW BW ...

Page 35: ... 7 216 0 16 216 1 76 63 7 216 3 7 2 W SH SDJH 3 7 2 W SH 57 2YHUDOO OHQJWK 4 PP LQ 6 PP LQ 9 PP LQ 9 PP LQ 2YHUDOO ZLGWK 4 PP LQ 6 PP LQ 9 PP LQ 9 2YHUDOO KHLJKW 4 PP LQ 6 PP LQ 9 PP LQ 9 J B B BXW BUW BW ...

Page 36: ...in 335 mm 13 2 in N 335 mm 13 2 in 335 mm 13 2 in Q 318 mm 12 5 in 335 mm 13 2 in 335 mm 13 2 in R 335 mm 13 2 in S 318 mm 12 5 in 335 mm 13 2 in 335 mm 13 2 in T 318 mm 12 5 in V 318 mm 12 5 in 335 mm 13 2 in 335 mm 13 2 in VE 335 mm 13 2 in W 318 mm 12 5 in 335 mm 13 2 in WB 318 mm 12 5 in 335 mm 13 2 in Dry weight KR 16 5 kg 36 4 lbs L 14 0 kg 30 9 lbs 16 1 kg 35 5 lbs 17 1 kg 37 7 lbs N 15 1 k...

Page 37: ... min 1 rpm Compression ratio 8 5 1 9 0 1 8 5 1 Fuel consumption at continuous rated power 1 0 Liter 0 26 US gal 0 22 Imp gal h 1 4 Liters 0 37 US gal 0 31 Imp gal h 1 7 Liters 0 45 US gal 0 37 Imp gal h Ignition system C D I Capacitor Discharge Ignition type magneto ignition Ignition timing B T D C 20 1 400 min 1 rpm B T D C 18 1 400 min 1 rpm B T D C 20 1 400 min 1 rpm Recommended spark plug BPR6...

Page 38: ...HO FRQVXPSWLRQ DW FRQWLQXRXV UDWHG SRZHU LWHU 86 JDO PS JDO K LWHUV 86 JDO PS JDO K JQLWLRQ V VWHP DSDFLWRU LVFKDUJH JQLWLRQ W SH PDJQHWR LJQLWLRQ JQLWLRQ WLPLQJ 7 PLQ USP 5HFRPPHQGHG VSDUN SOXJ 35 6 1 35 8 162 35 6 1 35 8 162 XEULFDWLRQ V VWHP RUFHG VSODVK 2LO FDSDFLW LWHU 86 TW PS TW LWHU 86 TW PS TW 5HFRPPHQGHG RLO 6 3 VHUYLFH FODVVLILFDWLRQ 6 RU KLJKHU RROLQJ V VWHP RUFHG DLU 6WDUWLQJ V VWHP 5...

Page 39: ...gal 0 31 Imp gal h 1 7 Liters 0 45 US gal 0 37 Imp gal h Ignition system C D I Capacitor Discharge Ignition type magneto ignition Ignition timing B T D C 20 1 400 min 1 rpm B T D C 18 1 400 min 1 rpm B T D C 20 1 400 min 1 rpm Recommended spark plug Except rammer type BPR6ES NGK W20EPR U DENSO Rammer type BPR4ES NGK W14EPR U DENSO Lubrication system Forced splash Oil capacity Except rammer type 0 ...

Page 40: ... GX160 GX200UT2 PERFORMANCE CURVES GX120 lbf ft kgf m N m 7 5 7 0 6 5 kW 2 1 0 3 TORQUE OUTPUT HP PS 5 5 5 0 0 70 0 75 4 3 2 1 0 4 3 2 1 0 NET POWER NET TORQUE RECOMMENDED OPERATING SPEED RANGE 2000 3000 3600 ENGINE SPEED rpm J B B BXW BUW BW ...

Page 41: ...00UT2 SPECIFICATIONS GX160 lbf ft kgf m N m 11 10 9 kW 2 1 0 3 TORQUE OUTPUT HP PS 8 0 7 0 1 1 4 3 2 1 0 NET POWER NET TORQUE RECOMMENDED OPERATING SPEED RANGE 2000 3000 3600 ENGINE SPEED rpm 7 5 1 0 0 9 5 5 4 3 2 1 0 4 J B B BXW BUW BW ...

Page 42: ...X160 GX200UT2 GX200 lbf ft kgf m N m 13 kW 2 1 0 3 TORQUE OUTPUT HP PS 9 5 1 1 4 3 2 1 0 6 3 2 1 0 NET POWER NET TORQUE RECOMMENDED OPERATING SPEED RANGE 2000 3000 3600 ENGINE SPEED rpm 5 6 4 5 4 5 12 11 10 9 0 8 5 8 0 1 2 1 3 J B B BXW BUW BW ...

Page 43: ...39 5 5 56 80 3 1 UT2 329 13 0 S type 75 5 2 97 U W type 75 2 2 96 P type 305 5 12 03 Q type 305 5 12 03 S type 297 11 7 T type 305 5 12 03 U type 309 8 12 20 V type 315 5 12 42 W type 317 5 12 50 Standard 91 3 6 Silent 104 4 1 Dual dual silent 160 6 3 Cyclone 166 6 5 Oil bath 157 6 2 Semi dry 156 6 1 Dual dual silent 317 12 5 Cyclone Oil bath 330 13 0 Semi dry 314 12 4 J B B BXW BUW BW ...

Page 44: ...e 91 8 3 61 162 6 4 96 3 8 5 0 2 39 5 5 56 80 3 1 UT2 329 13 0 Unit mm in 317 12 5 H type 45 1 1 78 L type 66 1 2 60 R type 89 7 3 53 H type 185 9 7 32 L type 164 9 6 49 R type 141 3 5 56 91 3 6 160 6 3 H type 151 2 5 95 L type 110 4 3 R type 162 8 6 41 H type 370 14 6 L type 332 13 1 R type 384 15 1 J B B BXW BUW BW ...

Page 45: ... 75 5 2 97 U W type 75 2 2 96 P type 312 5 12 30 Q type 312 5 12 30 S type 304 12 0 T type 312 5 12 30 U type 316 8 12 47 V type 322 5 12 70 W type 329 5 12 97 Standard 93 3 7 Silent 106 4 2 Dual dual silent 160 6 3 Cyclone 168 6 6 Oil bath 159 6 3 Semi dry 156 6 1 Dual dual silent 337 13 3 Cyclone Oil bath Semi dry 333 13 1 123 4 8 362 14 3 121 4 8 70 2 8 J B B BXW BUW BW ...

Page 46: ...3 8 5 0 2 39 5 5 56 80 3 1 Unit mm in 337 13 3 H type 45 1 1 78 L type 66 1 2 60 R type 89 7 3 53 H type 193 9 7 63 L type 172 9 6 81 R type 149 3 5 88 93 3 7 160 6 3 H type 151 2 5 95 L type 114 5 4 51 R type 162 8 6 41 H type 377 14 8 L type 343 13 5 R type 391 15 4 419 16 5 UT2 346 13 6 362 14 3 121 4 8 70 2 8 J B B BXW BUW BW ...

Page 47: ...5 56 80 3 1 S type 75 5 2 97 U W type 75 2 2 96 P type 321 5 12 66 Q type 321 5 12 66 S type 313 12 3 T type 321 5 12 66 V type 331 5 13 05 Dual dual silent 160 6 3 Cyclone 168 6 6 Oil bath 159 6 3 Semi dry 156 6 1 Dual dual silent 339 13 3 Cyclone Oil bath Semi dry 335 13 2 123 4 8 UT2 346 13 6 121 4 8 70 2 8 433 17 0 106 4 2 J B B BXW BUW BW ...

Page 48: ...2 39 5 5 56 80 3 1 Unit mm in 339 13 3 H type 207 9 8 19 L type 186 9 7 36 R type 163 3 6 43 106 4 2 160 6 3 H type 386 15 2 L type 352 13 9 R type 400 15 7 123 4 8 121 4 8 70 2 8 H type 45 1 1 78 L type 66 1 2 60 R type 89 7 3 53 H type 151 2 5 95 L type 114 5 4 51 R type 162 8 6 41 376 14 8 UT2 346 13 6 433 17 0 J B B BXW BUW BW ...

Page 49: ...63 7 216 57 57 0 16 21 5 1 6 57 5 00 5 7 3 8QLW PP LQ J B B BXW BUW BW ...

Page 50: ...7 102 6 4 04 31 1 2 M12 x 1 25 3 70 3 80 0 146 0 150 4 00 4 03 0 157 0 159 ĭ100 000 100 054 3 9370 3 9391 ĭ14 976 14 994 0 5896 0 5903 Unit mm in 88 3 5 M8 x 1 25 TAPER 1 5 M8 x 1 25 ĭ24 947 24 980 0 9822 0 9835 74 2 9 ĭ20 0 8 27 3 1 07 30 3 1 19 65 1 2 56 45 45 M8 x 1 25 4 PLACES CRANKSHAFT P T O VE type J B B BXW BUW BW ...

Page 51: ...NGS P T O type page 1 2 EXCEPT LOW PROFILE TYPE Unit mm in 239 9 4 317 12 5 160 6 3 106 4 2 75 5 2 97 162 6 4 96 3 8 5 0 2 39 5 1 56 80 3 1 108 4 3 347 13 7 93 3 7 Q type 321 5 12 30 S type 304 12 0 V type 322 5 12 70 J B B BXW BUW BW ...

Page 52: ...GXPP KHDG GXPP KHDG 87 63 7 216 3 7 2 0 16 21 5 1 6 3 7 2 W SH SDJH 7 287 5 8 7 21 8QLW PP LQ 0 0 3 6 5 1 6 7 3 7 2 8QLW PP LQ 81 8QLW PP LQ 4 W SH 3 W SH 81 5 ĭ ĭ ĭ ĭ ĭ ĭ ĭ J B B BXW BUW BW ...

Page 53: ...GXPP KHDG GXPP KHDG 63 7 216 87 ĭ 8QLW PP LQ ĭ ĭ 6 W SH 7 W SH 8QLW PP LQ 81 5 0 ĭ ĭ ĭ ĭ ĭ 8QLW PP LQ 8 W SH 9 W SH 8QLW PP LQ 81 7 3 5 ĭ ĭ ĭ 81 5 ĭ ĭ ĭ ĭ 8QLW PP LQ W SH 0 0 ĭ ĭ ĭ ĭ J B B BXW BUW BW ...

Page 54: ...GXPP KHDG GXPP KHDG 87 63 7 216 7 5 8 7 21 8QLW PP LQ W SH ĭ ĭ 5 8 7 21 81 7 3 7 2 6 7 8QLW PP LQ W SH 5 8 7 21 81 7 3 7 2 6 7 0 ĭ 0 3 6 ĭ ĭ ĭ ĭ J B B BXW BUW BW ...

Page 55: ...GXPP KHDG GXPP KHDG 63 7 216 87 8QLW PP LQ 5 W SH 5 8 7 21 81 7 0 3 6 3 7 2 6 7 0 ĭ ĭ J B B BXW BUW BW ...

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Page 104: ...ng fuel Keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Starter motor type 1 2 FUEL FILTER If equipped FUEL TANK JOINT FUEL TANK BOLT 6 x 29 mm FUEL FILLER CAP CHECK Check the fuel filter for clogs or damage O RING FUEL TANK FUEL TUBE CHECK Check for deterioration or cracks FUEL FILLER CAP PACKING CHECK Check for deterioration or cracks FUEL TANK NUT 6 mm 2 10 ...

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Page 112: ... the long skirt portion facing toward the front WING NUT GROMMET INNER FILTER PAPER OUTER FILTER FOAM NOISE SILENCER AIR CLEANER ELBOW SEAL BREATHER TUBE COLLAR 9 N m 0 9 kgf m 6 6 lbf ft AIR CLEANER ELBOW NUT 6 mm 2 SCREW 5 x 8 mm CIRCLIP CABLE HOLDER SCREW 4 x 8 mm WIRE HOLDER BOLT 6 x 20 mm AIR CLEANER ELBOW REMOVAL INSTALLATION Remove and install the air cleaner elbow with the remote choke lev...

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Page 116: ... with low pressure compressed air Lightly lubricate the O ring 1 to ensure easy installation into the carburetor body ASSEMBLY Before installing clean thoroughly with low compressed air FLOAT CHAMBER ASSEMBLY Install the float chamber to the carburetor body at an angle as shown UPPER SIDE UPPER SIDE PILOT SCREW THROTTLE STOP SCREW REMOVAL INSTALLATION page 3 10 ADJUSTMENT page 3 13 O RING FLOAT FL...

Page 117: ...ASSEMBLY Before installing clean thoroughly with low pressure compressed air Lightly lubricate the O ring 1 to ensure easy installation into the carburetor body O RING THROTTLE STOP SCREW ADJUSTMENT page 3 13 CHOKE LEVER SPRING PIN PILOT SCREW LIMITER CAP REPLACEMENT page 6 13 PILOT SCREW SPRING ASSEMBLY Before installing clean thoroughly with low pressure compressed air MAIN NOZZLE UPPER SIDE MAI...

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Page 210: ...ON Set the connecting rod lower with the oil dipper toward the camshaft Big end bearing DOWEL PIN CRANKSHAFT INSPECTION page 14 6 INSTALLATION Be careful not to damage the oil seal lips Pin and gear teeth REMOVAL Mark the valve lifters so that the intake and exhaust sides can be distinguished INSTALLATION Attach the valve lifters to the cylinder barrel immediately before installing the camshaft CA...

Page 211: ...ENT CRANKCASE COVER SIDE BEARING CRANKSHAFT BEARING 6304 Pull out the crankshaft bearing 1 using the special tools Drive a new crankshaft bearing 5 until it is fully seated on the end using the special tools 1 2 3 TOOLS Bearing remover shaft set 20 mm 2 07936 3710600 Bearing remover shaft handle 3 07936 3710100 Sliding hammer weight 4 07741 0010201 TOOLS Bearing driver attachment 52 x 55 mm 6 0774...

Page 212: ...s P T O SHAFT OIL SEAL Remove the oil seal from the chain case cover Drive a new oil seal 1 in the position as shown using the special tools TOOLS Bearing driver attachment 52 x 55 mm 2 07746 0010400 Pilot 25 mm 3 07746 0040600 Driver handle 4 07749 0010000 4 2 3 1 INSTALLATION HEIGHT 1 5 mm 0 06 in TOOLS Bearing driver attachment 37 x 40 mm 2 07746 0010200 Driver handle 3 07749 0010000 2 1 3 J B ...

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