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Honda Greenger CRF-E2 2022, Owner'S Manual

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Honda Greenger CRF-E2 2022 Owner'S Manual Download Page 106

 

12  SERVICE WORK ON THE CHASSIS

      

103

– Dispose of oils, grease, cleaning agents, brake fluid etc. pro-
perly and in compliance with the applicable regulations.

Info

The service life of the chain depends largely on its maintenance.

 

Preparatory work

– 

Raise the motorcycle with a lift stand. 

Main work

– 

Rinse off loose dirt with a soft jet of water.

Chain cleaner

– 

After drying, apply chain spray.

–  Remove old grease residue with chain 
cleaner.

Summary of Contents for Greenger CRF-E2 2022

Page 1: ...a Official Licensed Product Designed manufactured and distributed by or for Greenger Electronic Technology LLC Honda the Wing logo and CRF livery are licensed by American Honda Motor Co Inc Electric Dirtbike ...

Page 2: ...e for a long time if you maintain it properly We hope your child has many safe and enjoyable rides Read through this Owner s Manual carefully practice caution when using important safety matters and provides an overview of the main fuctions of the vehicle This Owner s Manual serves as a technical instruction manual explains the vehicle and contact an authorized GREENGER dealer if you have any ques...

Page 3: ...use However minor differences due to further developments in The Owner s Manual contained the latest information at the time of printing design can not be ruled out completely This Owner s Manual can not be copied or reproduced without written permisson All rights reserved This Owner s Manual applies to the following model CRF E2 ...

Page 4: ...NTS SYMBOL DEFINITIONS 15 2 SAFETY ADVICE 17 Intended use 17 Misuse 17 Tampering warning 19 1 Fall or accident 23 Safe operation 20 Grades of risks 18 1 Symbols used 15 1 1 2 7 2 6 2 5 2 4 2 3 Note warning 18 2 2 2 1 ...

Page 5: ...icle motor and rechargeable lithium battery 24 Fire hazard 27 IMPORTANT NOTES 29 Fuel auxiliary substances 29 Spare parts accessories 29 2 8 2 9 2 10 Protective apparel 23 2 11 Environment 25 2 12 3 1 Manufacturer warranty 29 3 2 3 3 3 Service 30 3 4 ...

Page 6: ...omer service 31 Operation at low temperature 32 VEHICLE OVERVIEW 33 3 Vehicle identification number 35 Vehicle overview 33 Power supply 31 4 5 SERIAL NUMBER 35 3 5 3 6 3 7 5 1 4 1 Battery label 36 5 3 Vehicle nameplate 35 5 2 ...

Page 7: ...ke lever 37 6 3 Throttle grip 38 6 4 Ignition lock key 38 7 COMBINATION INSTRUMENT 40 7 1 4 TABLE OF CONTENTS 6 Left hand brake lever 37 Combination instrument overviews 40 7 2 Function display 41 Motor number 36 5 4 6 5 Start button 39 ...

Page 8: ...mileage 45 7 10 Setting kilometers or miles 47 7 11 Power display 48 Fault code display 44 7 5 Interface display 43 7 9 Enter password 46 7 6 Drive mode selection 44 7 3 Boot screen 41 7 12 Fault code definition 49 7 4 Specification parameter 43 ...

Page 9: ... for first use 50 9 RIDING INSTRUCTIONS 57 TABLE OF CONTENTS 6 9 1 9 2 Starting the vehicle 59 9 3 Starting off 60 9 4 Applying the brakes 60 9 6 Stop park 63 9 7 Transporting 64 Check and maintenance measures when preparing for use 57 9 5 Wading 61 ...

Page 10: ...SUSPENSION SETTING 72 11 1 Checking the basic chassis setting with the rider s weight 72 11 2 Rear shock absorber 73 11 3 Adjusting the rebound damping of the shock absorber 73 10 SERVICE SCHEDULE 66 10 1 Additional information 66 10 2 Required work 66 10 3 Recommended work 71 ...

Page 11: ...dlebar position 80 12 1 Raising the motorcycle with a lift stand 82 12 SERVICE WORK ON THE CHASSIS 82 11 5 Checking the static sag of the rear shock absorber 11 6 Check the riding sag of the rear shock absorber 76 Adjusting the spring preload of the rear shock absorber 77 75 ...

Page 12: ...ple clamp 86 12 6 Installing the lower triple clamp 88 12 7 12 8 Adjusting the steering head bearing play 93 12 9 Lubricating the steering head bearing 95 12 2 Removing the motorcycle from the lift stand 82 12 3 Removing the front shock absorber 84 12 4 Installing the front shock absorber 85 ...

Page 13: ...ving the seat 99 12 17 Installing the seat 100 12 18 Checking the chain for dirt 101 12 19 Cleaning the chain 102 12 10 Removing the front cover 95 12 11 Installing the front cover 96 12 12 Removing front fender 96 12 13 Installing front fender 97 Removing the rear shock absorber 97 ...

Page 14: ...he rear fork 115 12 25 Checking the rubber grip 116 13 SEAT HEIGHT 118 13 1 Adjusting the seat height on the frame 118 12 20 Checking the chain tension 104 12 21 Adjusting the chain tension 107 12 22 Checking the chain rear sprocket motor sprocket and chain guide 110 ...

Page 15: ... front brake 132 14 7 Checking the rear brake pads 135 14 8 Changing the rear brake pads 135 15 WHEELS TIRES 142 14 BRAKE SYSTEM 120 14 1 Adjusting the basic position of the hand brake lever 120 14 2 Checking the brake discs 121 Checking front rear brake fluid 123 14 4 Adding front rear brake fluid 127 ...

Page 16: ...ttery 157 15 6 15 7 16 MOTOR BATTERY BATTERY CHARGER 156 Change gearbox oil 156 16 2 Removing the front wheel 142 15 1 15 2 Installing the front wheel 143 15 3 Removing the rear wheel 145 15 4 Installing the rear wheel 148 Battery compartment and replacement 157 16 4 16 3 Overview of motor 156 16 1 Overview of battery charger 158 16 5 ...

Page 17: ...9 1 Preparing for use after storage 179 19 2 18 CLEANING CARE 172 Cleaning the motorcycle 172 16 6 Positioning the battery charger 159 16 7 Charging the battery 163 17 Cooling 171 COOLING 171 17 1 16 8 Check motor cable power cable installation screws 170 ...

Page 18: ...red Indicates an unexpected reaction e g of a work step or a function 1 1 Symbols used Indicates information with more details or tips All work marked with this symbol requires special knowledge and technical understanding In the interest of safety of your child have these jobs performed an authorized by GREENGER dealer Your motorcycle will be optimally cared for there by specially ...

Page 19: ...16 Indicates the end of an activity including potential reworking SYMBOL DEFINITIONS 1 V Indicates a voltage measurement A Indicates a current measurement Indicates the result of a testing step ...

Page 20: ...e this vehicle in closed off areas away from public road traffic Only use provided lithium ion battery while it is inside the vehicle 2 2 Misuse The vehicle must only be used as intended Dangers can arise for people property and the environment if the product is misused Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use ...

Page 21: ...els are affixed to the vehicle Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Grades of risks Warning Identifies a danger that will immediately and invariably lead to fatal or serious injury if the appropriate measures are not taken ...

Page 22: ...hicle since safe operation can not be guaranteed Examples of inadmissible manipulation and modifications Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note material damage if the appropriate measures are not taken Warning Indentifies a danger that will lead to environmental damage if the appropriate measures are not taken ...

Page 23: ...vehicle or the rechargeable lithium ion battery outside of its defined use 4 Using a damaged lithium ion battery Danger of crashes A lack of physical and mental readiness on the part of the child poses a major risk Children often underestimate or fail to recognize dangerous sit uations Your child must already be able to ride a bicycle Your child must be able to put the vehicle upright independen tl...

Page 24: ...ny circumstances operate the vehicle without supervision Do not ask too much of your child Do not consider participation in competitive activities until your necessary levels Only let your child ride on the vehicle if he or she is physically and mentally ready Danger of burns Some vehicle components become very hot when the vehicle is operated child s stamina riding techniques and motivation are a...

Page 25: ...oled down temperature rises according to use and depending on the ambient reduced considerably This protects the system against damage from the permissible operating temperature the power of the vehicle will be temperature and the cleanliness of the cooling surfaces If the temper follow the safety and care instructions that apply when using an ature of the motor the lithium ion battery or the elec...

Page 26: ...icle before you attempting to ride 2 8 Protective apparel Risk of injury Missing or poor protective apparel presents an increased safety risk This vehicle does not have a manual transmission there is no clutch accordance with its intended use and in a safe and environmentally compatible manner Only operate the vehicle when it is in proper technical condition in ...

Page 27: ... special training qualifications and tools Ensure your child wears appropriate protective apparel such as helmet Alway use protective apparel for your child that is in good condition and meets the legal requirements When you ride a motorcycle set an example for your child and wear suitable protective apparel boots gloves eye protection as well as pants and long sleeve jersey shirt or jacket on all ...

Page 28: ... the throttle grip is accidentally touched while work is being performed on the vehicle Ensure that the vehicle is switched off with the key and remains switched off before starting any work on the vehicle Protect the vehicle against access by unauthorized persons while you are performing work on the vehicle The vehicle starts moving in an uncontrolled ally you will help protect the future of motorc...

Page 29: ...cal devices must be disposed of thro ugh the appropriate recycling centers Contact your municipality or your authorized dealer GREENGER It is important that you read this Owner s Manual carefully and com pletely before your child first rides this motorcycle When disposing of lithium ion battery observe the relevant laws guidelines of your country used components comply with the applicable laws and ...

Page 30: ... Owner s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold you and your child on how to operate handle and service your moto vehicle and how to help protect your child from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed The Owner s Manual contains useful information and many tips for rcycle ...

Page 31: ...aler immediately if major damage to the GREENGER rechargeable lithium ion battery has occurred There is no particular fire hazard for this vehicle when the rechargeable lithium ion battery is intact responsible that an electric vehicle with a rechargeable lithium ion battery is on fire However should the vehicle catch fire inform the fire department ...

Page 32: ...tions of this warranty policy will be repaired or replaced free of charge Modification alteration and installation of parts that are not genuine GREENGER parts are not covered by the manufacturer warranty and accessories GREENGER accepts no liability for other products and any resulting damage or loss For your child s safety GREENGER recommends using our spare parts Parts found to be defective duri...

Page 33: ...led service is that the service care and tuning work is properly carried out It is imperative that you adhere to the stipulated service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can result in significantly increased wear of components such as the drive...

Page 34: ...ll be happy to answer any questions you may have on your vehicle and GREENGER 3 6 Power supply A rechargeable lithium ion battery is installed in the vehicle The lithium ion battery supplies electric motor with voltage The lithium ion battery is put into frame and fixed 1 2 1 2 ...

Page 35: ...es If the temperature of the lithium ion battery is too low the vehicle can continue to be operated The lithium ion battery is not damaged by the power reduction When the temperature of the lithium ion battery exceeds a threshold value full vehicle power is restored after the vehicle is restarted The lithium ion battery heats up when the vehicle is in operation ...

Page 36: ...le grip Front brake lever Ignition key Front cover Front shock absorber Right Front fender Rear fender Rear guard plate Right Seat Front tire Front guard plate Right Charging port Motor Rear shock absorber Rear fork Rear brake disc Rear brake caliper ...

Page 37: ...andgrip Rear brake lever Upper triple clamp Rear guard plate Left Aluminum frame Chain cover Rear sprocket Rear rim Side stand Front guard plate Left Front brake caliper Front rim Front brake disc Front shock absorber Left Lower triple clamp ...

Page 38: ... 1 Vehicle identification number 5 2 Vehicle nameplate The vehicle identification number is stamped on the right side of the steering head The vehicle nameplate is located on the right side of the aluminum frame 1 1 LG M 1 1 ...

Page 39: ...SERIAL NUMBER 5 36 5 3 Battery label The battery label is located on the right side of the battery 5 4 Motor number The motor number is located on the rear side of the motor 1 1 1 1 ...

Page 40: ...r Left hand brake lever is fitted on the left side of the handlebar Left hand brake lever is used to activate the rear brake Right hand brake lever is fitted on the right side of the handlebar Right hand brake lever is used to activate the front brake 1 1 1 1 ...

Page 41: ...the handlebar 1 1 1 1 circuit of the battery is interrupted and the vehicle can not be activated Possible states Ignition on In this position the electric circuit of the battery is opened and the vehicle can be started Rotation of the throttle engages the motor and the amount of rotation is related to engine power 1 Ignition off In this position the electric ...

Page 42: ...s only enabled when ignition is switched on 1 1 Info When the start button is pressed the vehicle switches from standby to riding mode The start button switches the vehicle from standby mode to riding mode if the vehicle is not moved for 10 seconds the vehicle automatically switches back to standby mode ...

Page 43: ...ol the different functions Press the button to control the different functions There are three function keys on the instrument On Off key in the front Plus key in the back Minus key in the back right side Info Turning on power the instrument automatically powers on Turning off power the instrument automatically powers off left side ...

Page 44: ... mileage display Mileage Speed unit Metric Km Km h Imperial Mile MPH 7 3 Boot screen Info Turn on ignition lock P 38 the vehicle is activated and instrument display 0P state and enter standby mode Press start button P 39 instrument display 00 state and vehicle enters riding mode If the vehicle is parked for more than 10 seconds the vehicle will enter standby mode until the start button is pressed ...

Page 45: ...ated operation current 18mA Shutdown leakage current 1uA Operating temperature Storage temperature COMBINATION INSTRUMENT 7 42 7 4 Specification parameter Max operation current 30mA Output current 50mA 4 140 22 158 ...

Page 46: ...e h Single mileage display Total mileage display Max speed display Average speed display Repeatedly press the button briefly switch miles max speed mph and average speed the instrument is automatically reset to 0 0 defaults to display real time speed mph and single mileage miles between single mileage miles total mileage mph when mileage reaches 9999 9km ...

Page 47: ...iefly to switch between gear 1 and gear 2 Press the button briefly to save and exit Info Under the normal power on state the instr ument display 1 gear by default 7 7 Error code display When the electric vehicle electronic control system is faulty the instrument will automatically display the error code the fault code is displayed in the mileage digital segment the format is E0 ...

Page 48: ... face please troubleshoot the fault in time After the fault occurs the electric vehicle may not run normally PAS TRIP Mile Condition The motorcycle is stationary Under power on state the instrument display is 0P Press the button and for more than 2 seconds the instrument will be reset to 0 0 Operation ...

Page 49: ... power on state the instrument display 0P state Long press the button and until the Briefly press the button to select number PAS PAS PAS TRIP Mile instrument display P0 state and Briefly press the button to confirm if the input is completely correct briefly press the button to enter the setting interface ...

Page 50: ...to switch to each position briefly press the button to reselect the number briefly press the button button to complete the setting Info The instrument default password is 1313 PAS The motorcycle is stationary Condition Long press the button and until appears at bottom left of the display to confirm after inputting briefly press the ...

Page 51: ...ghts are all on When the battery is under voltage the outer frame of the battery flashes indicating that it needs to be charged immediately Enter the password briefly press the button to confirm Briefly press the button to switch between km h and mph 00 is as metric standard 01 is as imperial standard Info The instrument default is mph ...

Page 52: ... INSTRUMENT 49 7 12 Fault code definition E087 Motor sensor failure Battery undervoltage Battery overvoltage The controller temperature too high E080 Overloading The motor temperature too high The motor stalling Electronically controlled overcurrent Communication failure ...

Page 53: ...r fail to recognize dangerous situations Your child must already be able to ride a bicycle Your child must be able to put the vehicle upright independently after a fall Your child must understand that rules and instructions from you or from another responsible person must be followed Make it clear to your child that he or she should not under any circumstances operate the vehicle without supervisi...

Page 54: ...child ride on the vehicle if he or she is physically and mentally ready Risk of injury Missing or poor protective apparel presents an increased safety risk Ensure your child wears appropriate protective clothing such long sleeve jersey shirt or jacket on all rides condition and meets the legal requirements Alway use protective apparel for your child that is in good as helmet boots eye protection g...

Page 55: ...ront and rear wheel impair the handling characteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Make it clear to your child that he or she must not carry a passenger Danger of crashes The vehicle is not designed to carry passengers ...

Page 56: ...ke lever if he or she does not want to brake Danger of crashes The brake system fails in the event of overheating Note Do not exceed the maximum permissible weight of the rider Overloading The suspension components will become damaged or destroyed if overloaded Warning Risk of misappropriation People who act without authoriza tion endanger themselves and others ...

Page 57: ...work has been carried out by an authorized dealer GREENGER Read through the entire Owner s Manual together with your child before riding for the first time Info Explain to your child the techniques of riding and falling e g how shifting weight can influence handling characteristics Pay special attention to the safety instructions and to the risk of injury ...

Page 58: ...basic settings of the chassis are suitable for the weight of your child Info Your child should begin by riding to another person who can help your child stop and turn To give your child a feeling for the brake system start by push ing your child Do not start the motor until your child is able to apply the necessary front brake pressure Erect obstacles for your child to navigate around so that your...

Page 59: ...oth hands and keep his or her feet on the footrests when riding Make sure the maximum permissible weight of the rider is not ex ceeded Guideline Check the spoke tension p 154 Info The spoke tension must be checked after half an hour of operation Maximum rider weight Maximum rider size 40kg 88Ibs 130cm 51 2in Your child should not ride on terrain that exceeds your child s capabilities and experienc...

Page 60: ... is being operated Before every trip check the condition of the vehicle and ensure that it is safe to operate Check the throttle grip Lithium ion battery and electric motor for external damage Check the front brake fluid level p 123 Check the rear brake fluid level p 123 Check the front brake pads p 131 Check the brake pads of the rear brake p 135 ...

Page 61: ...t p 101 Check the chain rear sprocket motor sprocket and chain guide p 110 Check the chain tension p 104 Check the tire condition p 151 Check tire pressure p 153 Check the spoke tension p 154 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety ...

Page 62: ... they can be operated smoothly Check the tightness of the easily accessible safety relevant screws and nuts Check the charging level of the lithium ion battery Fold up the side stand Turn On Off vehicle switch until the Power display meter lights up The vehicle is in standby mode Push start button p 39 ...

Page 63: ...tand Turn On Off vehicle switch until the Power display meter lights up The vehicle is in standby mode 9 4 Applying the brakes Info The side stand must be folded up before riding Open the throttle carefully 9 3 Starting off Push start button p 39 ...

Page 64: ...al times to dry out and remove dirt from the brake linings and the brake discs Always finish braking before you go into a turn On sandy wet or slippery surfaces use the rear brake 9 5 Wading Info If you are riding on a rainy day please slow down brake slowly judge the road conditions as soon as possible and do not brake suddenly to avoid the wheel slipping ...

Page 65: ...f the motorcycle have been waterproofed this does not mean walking in the water at will especially don t rush into the place where water is accumulated and drive in a detour Don t let water flood the motor so as not to cause the motor malfunction short circuit Motorcycles should be placed in a ventilated place to After riding don t rush to charge the motorcycle This may cause a keep the rain dry Th...

Page 66: ...nst access by unauthorized persons Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Never leave the vehicle unattended damper or brake system before these vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Do not touch any parts such as the motor lithium ion battery ...

Page 67: ...aused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 9 7 Transporting Note Danger of damage The parked vehicle can roll away or fall over ...

Page 68: ...ling away Turn off ignition lock switch until the vehicle powers off Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flamm able or explosive Allow the vehicle to cool down before covering it ...

Page 69: ...rating hours Every 40 operating hours Every 80 operating hours Check the battery charger plug for damage and dirt One time interval Periodic interval For the safety for your child riding you need to regularly check the vehicle Greenger dealer is pleased to help you if you have any problems in the repair work ...

Page 70: ... Check that the electrical system is functioning properly Check and charge the Lithium ion battery Check the front brake pads p 131 Check the brake pads of the rear brake p 135 Check the brake discs p 121 Check the brake lines for damage and leakage Check the front brake fluid level p 123 One time interval Periodic interval ...

Page 71: ...ours Every 80 operating hours Check the rear brake fluid level p 123 Check the frame p 115 Check the rear fork p 116 Check the fork bearing for play Check the tire condition p 151 Check tire pressure p 153 Check the wheel bearing for play Check the wheel hubs One time interval Periodic interval ...

Page 72: ...ting hours Check the rim run out Check the spoke tension p 154 Check the chain rear sprocket motor sprocket and chain guide p 110 Check the chain tension p 104 Grease all moving parts e g hand lever chain and check for smooth operation Check the steering head bearing play p 91 One time interval Periodic interval ...

Page 73: ...urs Check cables and wires for damage and kink free installation Service the front shock absorber Perform the rear shock absorber service Check the tightness of the easily accessible safety relevant screws and nuts Final check Check the vehicle for safe operation and take a test ride One time interval Periodic interval ...

Page 74: ... operating hours Every 20 operating hours Every 40 operating hours Change the front brake fluid Change the rear brake fluid Service the front shock absorber Perform the rear shock absorber service Lubricate the steering head bearing p 95 One time interval Periodic interval ...

Page 75: ...absorber and then the fork For optimal motorcycle riding characteristics and to avoid damage to forks shock absorbers link fork and frame the basic settings of the su spension components must match the rider s weight This vehicle is delivered pre set for a standard rider s weight with full protective apparel Standard rider weight 25 35 kg 55 77Ibs Guideline ...

Page 76: ... weight differences the springs must be replaced 11 2 Rear shock absorber Rear shock absorber is fitted between the frame and rear fork 11 3 Adjusting the rebound damping of the rear shock absorber Rotate adjusting black screw as follow 1 Left hand rotation to increase the damping 2 Right hand rotation to reduce the damping 3 When installing the rear shock absorber hole is connected with the frame h...

Page 77: ...ded Preparatory work Raise the motorcycle with a lift stand p 82 Measure the vertical distance between the rear axle and a fixed point such as a marking on the side cover Note the value as dimension A Finishing work Main work Remove the motorcycle from the lift stand p 82 ...

Page 78: ...g 6 mm 0 23in Measure dimension A of rear wheel unloaded p 74 Hold the motorcycle upright with aid of an assistant Measure the distance between rear axle and fixed point again Note the value as dimension B Info The static sag is the difference between measurements A and B Check the static sag ...

Page 79: ...orber p 77 Checking the riding sag of the rear shock absorber Measure dimension A of rear wheel unloaded p 74 With another person holding the motorcycle the rider wearing full protective apparel sits on the seat in a normal sitting position feet on footrests times The rear wheel suspension levels out and bounces up and down a few ...

Page 80: ...rson now measures the distance between the rear axle and the fixed point Note the value as dimension C Info The riding sag is the difference between measurements A and C Riding sag 60 mm 2 34in Check the riding sag If the riding sag differs from the specified measurement Adjust the spring preload p 77 ...

Page 81: ...shock absorber clean it thoroughly Main work Measure the full spring length while it is un der tension and note down the value Turn adjusting ring until the spring is no longer under tension 1 Measure the total spring length while the spring is not under tension Preparatory work Loosen retaining ring 2 Hook Wrench tool 45 52 1 2 ...

Page 82: ...adjusting ring 2 The spring preload is the difference be tween the relaxed spring length and the tensioned spring length Finishing work Install the shock absorber Remove the motorcycle from the lift stand p 82 p 98 riding sag it may be necessary to or decrease the spring preload increase Depending on the static sag and or the ...

Page 83: ... at a distance of A to each other Hole distance A 35mm 1 38in there are 2 holes at a distance of B to each other Hole distance B 80mm 3 15in Danger of crashes A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result ...

Page 84: ...s damaged or bent 1 Loose screws and nuts 2 Adjust the handlebar appropriate position 3 Mount screws and tighten nuts evenly 1 2 Make sure the cables and wiring are positioned correctly Screws handlebar clamp Nuts handlebar clamp M8 1 25 70 M8 20Nm 14 8Ibf ft 20Nm 14 8Ibf ft ...

Page 85: ... of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Raise the motorcycle at the frame under neath the engine Neither wheel is in contact with the ground Secure the motorcycle against falling over 12 2 Removing the motorcycle from the lift stand ...

Page 86: ...Park the vehicle on a firm and level surface Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand to ground with foot and lean the motorcycle on it When you are riding side stand must be folded up Remove the motorcycle from the lift stand P 84 Finishing work 1 ...

Page 87: ...ck absorber Preparatory work Raise the motorcycle with a lift stand p 82 Remove the front wheel p 142 Main work Remove screws and take off the brake caliper 1 Allow the brake caliper and the brake line to hang loosely to the side Info Do not kink the brake line 1 ...

Page 88: ... position of the fork legs Loosen screws remove the left fork leg 3 Loosen screws remove the right fork leg 12 4 Installing the front shock absorber Screw front brake caliper M8 Position the brake caliper mount screw and tighten 1 20Nm 14 8Ibf ft Guideline 1 ...

Page 89: ...p Tighten screw 2 Screw upper triple clamp M8 Tighten screw 3 Guideline Guideline M8 15Nm Finishing work Install the front wheel p 143 12 5 Removing the lower triple clamp Preparatory work Raise the motorcycle with a lift stand p 82 20Nm 14 8Ibf ft 11 1Ibf ft ...

Page 90: ...absorber p 84 Remove the front cover p 95 Remove front fender p 96 Main work Remove nut Info Do not kink the cables and lines Cover the components to protect them against damage Remove locking nut 2 Remove the lower triple clamp with the steering stem Remove the upper steering head bearing ...

Page 91: ...the bearing and check for damage and grease Main work High viscosity grease Insert the lower triple clamp with the steering stem Mount upper steering head bearing 2 Push on protective ring Position the upper triple clamp with the handlebar Mount nut but do not tighten it yet 3 7 1 2 ...

Page 92: ...CHASSIS 89 Screw lower triple clamp M8 3 15Nm Tighten screws 5 Guideline Tighten nut Nut steering head M20 1 5 10Nm 4 Tighten nut M8 20Nm Guideline Guideline 14 8Ibf ft 7 4Ibf ft 11 1Ibf ft 3 4 4 5 5 Screw upper triple clamp ...

Page 93: ...Position the brake caliper mount screw and tighten Install front fender p 97 Install the front cover p 96 Check that the cable and brake line are routed correctly Install the front wheel p 143 Check the steering head bearing play p 91 Remove the motorcycle from the lift stand p 82 14 8Ibf ft 7 6 ...

Page 94: ...ng play immediately Info steering head bearing the bearings and the bearing seats in the frame can become damaged over time Your authorized dealer will be glad to help GREENGER 12 Incorrect steering head bearing play impairs the handling characteristic and damages components If the vehicle is operated for a lengthy period with play in the ...

Page 95: ...work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bearing If there is detectable play Adjust the steering head bearing play p 93 Move the handlebar to and fro over the entire steering range ...

Page 96: ...the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Check the steering head bearing and replace if required Remove the motorcycle from the lift stand p 82 Finishing work Preparatory work Raise the motorcycle with a lift stand p 82 ...

Page 97: ...ews Loosen and retighten nut 2 1 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws Guideline Screw upper triple clamp M8 20Nm Finishing work Check the steering head bearing play p 91 Remove the motorcycle from the lift stand p 82 1 14 8Ibf ft 7 4Ibf ft ...

Page 98: ... Removing the front cover Remove the lower triple clamp p 86 Install the lower triple clamp p 88 Info The steering head bearing is cleaned and installation of the lower triple clamp Remove screw 1 Remove the front cover from the front fender 1 lubricated in the course of removal and ...

Page 99: ... 12 12 11 Installing the front cover Position the front cover 12 12 Removing front fender 1 1 Holding lugs engage in the fender Mount and tighten screw 2 1 Screw front cover M6 4Nm Remove screws take off the front fender 3Ibf ft 1 2 ...

Page 100: ...ycle with a lift stand p 82 Position front fender Mount and tighten screws 2 Main work Note the installation position of the rear shock absorber 1 2 2 12 13 Installing front fender Position the fender with drill holes in the holding lugs on the start number plate 1 Screw fender M6 6Nm 4 4Ibf ft Guideline 1 ...

Page 101: ...ar shock absorber 1 Remove screw and lower rear fork care fully 2 Warning Danger of crashes Modifications to the suspension setting may seriously alter the handling characteristic Main work Mount the shock absorber with screw 1 Guideline If necessary observe the installation position noted during removal 1 2 ...

Page 102: ... the seat Remove the motorcycle from the lift stand p 82 Finishing work Screw top shock absorber M10 45Nm Mount the shock absorber with screw 1 Lift the rear fork mount screw and tighten it 2 Screw bottom shock absorber M10 45Nm 33 2Ibf ft 33 2Ibf ft ...

Page 103: ...N THE CHASSIS 12 1 Remove screw and raise the rear of the seat Pull back the seat and remove it 12 17 Installing the seat The seat holding up hook onto holding lug lower the seat at the rear and push it forward 2 1 1 1 2 ...

Page 104: ...12 SERVICE WORK ON THE CHASSIS 101 12 18 Checking the chain for dirt Mount screw 1 Check the chain for coarse dirt accumul ation If the chain is very dirty Clean the chain p 102 1 ...

Page 105: ... Remove lubricants from the tires using a suitable cleaning agent Warning Danger of crashes Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environ mental damage ...

Page 106: ...pliance with the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift stand Main work Rinse off loose dirt with a soft jet of water Chain cleaner After drying apply chain spray Remove old grease residue with chain cleaner ...

Page 107: ...emove the motorcycle from the lift stand p 82 Finishing work Warning Danger of crashes Incorrect chain tension damages compo nents and results in crashes If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded ...

Page 108: ...ket as a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 82 Main work Press the chain upward at the end of the chain sliding piece and determine chain te nsion A ...

Page 109: ...tand p 82 Finishing work Info The top part of chain must be taut Chain wear is not always even so you different chain positions Chain tension 25 45mm 0 98 1 76 in If the chain tension does not meet the specification Adjust the chain tension 1 should repeat this measurement at ...

Page 110: ... too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification ...

Page 111: ...paratory work Raise the motorcycle with a lift stand p 82 Check the chain tension p 104 Main work Loosen nut 1 Loosen nut 2 Adjust the chain tension by turning adjus ting screws left and right 3 Guideline Chain tension 25 45 mm 0 98 1 76 in ...

Page 112: ...s on the left and right chain adjusters are in the same position relative to the reference marks The rear wheel is then correctly aligned 3 4 A Make sure that chain adjusters are fitted correctly on adjusting screw 2 4 3 1 Guideline Nut rear wheel spindle M15 1 5 40Nm 29 5Ibs ft Tighten nuts Tighten nut ...

Page 113: ...hing work 12 22 Checking the chain rear sprocket motor sprocket and chain guide Raise the motorcycle with a lift stand P 82 Preparatory work Main work Check the chain rear sprocket and motor sprocket for wear If the chain rear sprocket or motor spro cket is worn Change the drivetrain kit ...

Page 114: ...en fit ting the chain joint always make sure that the closed side of the joint faces forward riding direction Check the chain for wear If the chain is worn Change the drivetrain kit Info sprocket and motor sprocket should also be changed New chains wear out faster on old worn sprockets When a new chain is mounted the rear ...

Page 115: ...y seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard Screw chain sliding guard M6 3Nm Check the chain sliding piece for wear If the lower edge of the chain pins is in the line with or below the chain sliding guard If the lower edge of the chain pins is in the line with or below the chain sliding guard 2 2Ibf ft ...

Page 116: ...ce is firmly seated If the chain sliding guard piece is loose T ighten the screw of the chain sliding guard Screw chain sliding piece M8 15Nm Check the chain guide for wear Info Wear can be seen on the front of the chain guide 11 1 Ibf ft If the light part of the chain guide is worn Change the guide ...

Page 117: ...s loose Tighten the screws on the chain guide Screw chain guide M8 15Nm Finishing work Remove the motorcycle from the lift stand p 82 12 23 Checking the frame 11 1Ibf ft Check the frame for cracks and deformation If the frame exhibits cracks or deformation due to a mechanical impact Change the frame ...

Page 118: ...hat has been damaged due to a mechanical impact Repair of the frame is not authorized by GREENGER 12 24 Checking the rear fork Check the rear fork for damage cracking and deformation If the rear fork shows signs of damage cracking or deformation Change the rear fork ...

Page 119: ...eplace a damaged link fork Repairing the link fork is not authorized by GREENGER 12 25 Checking the rubber grip Check the rubber handgrip on the handlebar for damage wear and looseness If a rubber grip is damaged worn or loose Change the rubber grip ...

Page 120: ...o sleeve on the left and onto the handle tube The rubber grips are vulcanized onto a of the throttle grip on the right The rubber grip can only be replaced with The left sleeve is installed onto the handlebar the sleeve or the throttle tube ...

Page 121: ...ndling characteristic 1 B A Preparatory work Main work 1 Position the shock absorber according to the required seat height Raise the motorcycle with a lift stand p 82 Raise the rear wheel and move the screw Make sure your child rides slowly to start with after making adjustments in order that he or she can assess the new handling characteristic 1 ...

Page 122: ...3 SEAT HEIGHT Guideline Mount and tighten screw High seat position Low seat position B A Guideline Finishing work A Screw top shock absorber M10 45Nm Raise the motorcycle with a lift stand p 82 33 2 Ibf ft 1 ...

Page 123: ...basic position of the hand brake lever with adjusting screw to rider s hand size 1 Info The range of adjustment is limited Turn the adjusting screw clockwise to increase the distance A between the hand brake lever and the handlebar Turn the adjusting screw counter clockwise to decrease the distance A between the hand brake lever and the handlebar ...

Page 124: ...braking effect Make sure that worn out brake discs are replaced immediately Your authorized GREENGER dealer will be glad to help Check the front and rear brake disc thickness at multiple points for the dimension A Info disc around the contact surface of the brake linings Wear reduces the thickness of the brake ...

Page 125: ...087 in 2 2mm If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check the front and rear brake discs for damage cracking and deformation Change the front brake disc Change the rear brake disc 0 087 in ...

Page 126: ...ake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down problem is eliminated Your authorized GREENGER dealer will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Check the brake system and do not continue riding until the ...

Page 127: ...h water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Danger of crashes Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized GREEN GER dealer will be glad to help Rinse the affected area with plen...

Page 128: ...ents brake fluid etc properly and in compliance with the applicable regulations Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container ...

Page 129: ...ff cover 2 Check the brake fluid level Brake fluid level below reservoir rim 5mm 0 2in If the brake fluid level does not meet specifications Add front rear brake fluid p 127 Position the cover with the membrane mount and tighten the screws Info Immediately clean up any brake fluid th at has over flowed or spilled using water 1 1 2 ...

Page 130: ...id level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down problem is eliminated Your authorized GREENGER dealer will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Check the brake system and do not continue riding until the ...

Page 131: ...th plenty of water in the event of con tact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Danger of crashes Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule You...

Page 132: ...ents brake fluid etc properly and in compliance with the applicable regulations Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container ...

Page 133: ...e brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Take off cover 2 Correct the brake fluid level Brake fluid level below reservoir rim 5mm 0 2in Position the cover with the membrane Mo unt and tighten the screws Preparatory work Check the front brake pads P 131 Main work 1 1 2 ...

Page 134: ...educe the braking effect If the minimum thickness is less than specified Check the brake pads for minimum thickness Minimum thickness A A 1mm 0 04in If the minimum thickness is less than specified Ensure that worn out brake pads are replaced immediately Your authorized GREENGER dealer will be glad to help ...

Page 135: ...ge or wear is encountered Change the brake pads of the front brake p 132 14 6 Changing the brake pads of the front brake Warning Danger of crashes Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized dealer will be glad to help GREENGER ...

Page 136: ...n the brake disc Carefully pull the brake caliper backward from the brake disc Remove brake caliper Remove the brake pads Clean the brake caliper and the brake caliper bracket Position the new brake pads Ensure that the brake pads are correctly positioned in the holding spring Always change the brake pads in pairs 1 ...

Page 137: ...crashes Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Check the brake discs Position the brake caliper mount screw and tighten M8 Guideline 1 14 8Ibs ft ...

Page 138: ...rake pads Check the brake linings for minimum thickness A Minimum thinckness 1mm Change the rear brake pads p 135 If the minimum thickness is less than specified Check the brake pads for damage and cracking If damage or wear is encountered Change the rear brake pads A 0 04in p 135 ...

Page 139: ...glad to help GREENGER Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the ski...

Page 140: ...ger of crashes Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized GREEN GER dealer will be glad to help Warning Danger of crashes Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when ne...

Page 141: ...m that of original brake pads If brake pads are used that differ from the original equipment compliance with the original homologation is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the warranty shall be void Note Environmental hazard Hazardous substances cause environ mental damage Brake pads which have not been approved alter the Only use brake p...

Page 142: ...use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Raise the motorcycle with a lift stand Remove nut 1 Take off chain adjuster 2 ...

Page 143: ...ff the brake caliper Do not kink or damage the brake line Remove the brake pads Clean the brake caliper and the brake cal iper bracket Check the brake discs p 121 Position the new brake pads Allow the brake caliper and the brake line to hang loosely to the side ...

Page 144: ...ositioned in the holding spring Always change the brake linings in pairs Position the brake caliper on the brake disc The brake linings are correctly positioned Mount the wheel spindle Mount and tighten nut 1 2 Finishing work Remove the motorcycle from the lift stand p 82 ...

Page 145: ...eparatory work Raise the motorcycle with a lift stand p 82 Main work Loosen nut 1 Remove wheel spindle 2 Warning Danger of crashes Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged 3 3 ...

Page 146: ...Take the front wheel out of the fork Info Do not actuate the hand brake lever wh en the front wheel is removed Remove spacers 3 Danger of crashes Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 147: ...ear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease the contact surfaces of the spacers Insert the spacers Clean and the wheel spindle Position the front wheel The brake linings are correctly positioned Insert the wheel spindle ...

Page 148: ...Operate the hand brake lever several times un til the brake lin ings are seated correctly against the brake disc Remove the motorcycle from the lift stand Operate the front brake and compress the fork a few times firmly The fork legs straighten 15 3 Removing the rear wheel 29 5Ibs ft ...

Page 149: ...p 82 Main work 1 2 Remove nut Take off chain adjuster Pull out wheel spindle far enough to allow the rear wheel to be pushed forward 3 Push the rear wheel forward as far as possi ble Remove the chain from the rear sprocket Info Cover the components to protect them against damage ...

Page 150: ...t the brake disc is not damaged Danger of crashes Damaged brake discs reduce the braking effect Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed Remove spacers 4 ...

Page 151: ...r grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing ...

Page 152: ...acers A Insert the wide spacer on the left in the direction of travel Clean and grease wheel spindle 1 Position the rear wheel and insert wheel spindle The brake linings are correctly positioned Mount the chain Position chain adjuster on both sides and push the wheel spindle in all the way 2 ...

Page 153: ... on the adjusting screws Check the chain tension p 104 Tighten nut 3 Guideline Nut rear wheel spindle M14 1 5 40Nm the brake pads are in contact with the brake disc and there is a pressure point Remove the motorcycle from the lift stand p 82 Finishing work 29 5 Ibf ft Operate the foot brake lever repeatedly until ...

Page 154: ...d have a negative effect on handling characteri stics The type condition and pressure of the tires all have a major impact on the handling characteristic of the motorcycle The tires mounted on the front and rear wheels must have a sim ilar profile Worn tires have a negative effect on handling characteristics especially on wet surfaces ...

Page 155: ...jects and other damage If the tires have cuts run in objects or other damage Change the tires Check the tread depth Observe the minimum profile depth req uired by national law Minimum tread depth 2mm 0 08in Change the tires If the tread depth is less than the minimum tread depth ...

Page 156: ...he tire Correct tire pressure ensures optimal riding comfort and maxi mum tire service life Remove protection cap Check tire pressure when the tires are cold Front Rear 1 17 bar 17psi 1 38 bar 20psi Off road tire pressure If the tire pressure does not meet specifications Correct tire pressure Mount the protection cap ...

Page 157: ...okes break due to being overloaded if they are too tightly tensioned If the tension in the spokes is too low then lateral and looser as a result vehicle Your authorized GREENGER dealer will be glad to help Strike each spoke briefly using a screwdriver blade Check spoke tension regularly and in particular on a new radial run out will form in the wheel Other spokes will become ...

Page 158: ...th and spoke diameter from different spokes of equal length and diameter this is an indication of different spoke tensions You should hear a high note If the spoke tension differs Check the spoke torque Guideline Spoke nipple M3 5 3Nm 2 2Ibs ft If you hear different tone frequencies ...

Page 159: ... of the motor 4 1 2 3 Motor Motor cable Oil fill hole and exhaust hole Oil drain hole 16 2 Change the gearbox oil Remove screw drain waste oil and tighten screw 2 2 1 2 Remove screw filling oil and tighten screw 1 1 Oil specification Volume GL 4 85W 90 40ml 1 4oz ...

Page 160: ...ing handle Charging and discharging port Pressure relief valve Power display 5 Lithium battery 16 4 Battery compartment and replacement 16 MOTOR BATTERY BATTERY CHARGER 4 1 2 3 5 1 2 3 The positioning screw The positioning bracket The battery 1 2 3 ...

Page 161: ...t contact with the battery 2 3 1 3 2 Tighten the position screw 1 Info Be careful not to tighten position screw too tightly to avoid crushing battery outside case 1 16 5 Overview of battery charger 2 1 3 1 2 3 Battery charger Charging cable Power cord MOTOR BATTERY BATTERY CHARGER 16 ...

Page 162: ...ttery Only use the battery charger with a battery Only operate the battery charger using household sockets with a ground conductor Do not use any additional adapters or extensions Follow the applicable safety instructions of the power connection Warning Risk of injury There is a risk of electric shock if the battery charger or the cables have been manipulated or damaged 16 MOTOR BATTERY BATTERY CH...

Page 163: ...cts into the battery charger housing from the outside Do not use the battery charger if cables plugs or parts of the battery charger have been damaged or are soiled Info The battery charger contains sensitive electronics and must be handled with appropriate care The battery charger may be dam aged or destroyed if it is dropped knocked or otherwise subject to mechanical overload MOTOR BATTERY BATTE...

Page 164: ...cluded from the manufacturer warranty Place the battery charger on a firm level and horizontal surface Info the battery charger should only be used in a dry environment as moisture may penetrate into the interior when connecting and discon necting the connections Check the battery charger and mains cable for external damage 16 MOTOR BATTERY BATTERY CHARGER ...

Page 165: ...teristics Guideline Input voltage Input voltage frequency Maximum input current Output current 100 240V 50 60HZ 230V AC2 5A Maximum charging voltage DC54 0 2V 54V 5A Info The change in temperature can cause mo isture to condense on the battery charger MOTOR BATTERY BATTERY CHARGER 16 ...

Page 166: ... Warning Danger of burns The metal housing of the battery charger beco mes hot during operation Only touch the battery charger by the carrying handle After charging allow the battery charger to cool before stowing it away Guideline Battery characteristics Battery cell type LG M50LT 16 MOTOR BATTERY BATTERY CHARGER ...

Page 167: ...imum charge Standard discharge Maximum discharge 13S 4P 48V 54 4 0 2V 20A discharge 39V cut off at 25 3 103 6 114 4 35A Continuous 6A 54 6V Operating temperature Standard charge 8A 54 6V Charge 0 55 32 131 Discharge 20 70 4 158 MOTOR BATTERY BATTERY CHARGER 16 ...

Page 168: ... of the battery properly and in compliance with the applicable regulations Your authorized GREENGER dealer will be glad to help Info Do not activate the vehicle while the battery charger is connected to the battery Info If the temperature of the battery exceeds the permissible value while it is being charged the battery charger stops charging 16 MOTOR BATTERY BATTERY CHARGER ...

Page 169: ...y work Position the battery charger p 159 Main work Remove charging socket protection cap 1 charging plug 2 Make sure that all plugs bushings and cables are dry Warning Risk of injury 1 2 MOTOR BATTERY BATTERY CHARGER 16 guaranteed if the original battery charger is used The intrinsic safety of the battery can only be ...

Page 170: ...ideline Connect the battery charger to the battery Observe plug marking Insert the plug straight so that the contacts are not bent A Connect the power plug for the battery charger to the mains connection Charging starts automatically A 16 MOTOR BATTERY BATTERY CHARGER ...

Page 171: ...shings and cables are dry Disconnect the battery charger power plug from the mains connection Unlock the charging plug lock counterclock wise and disconnect the charging cable from the battery Guideline 1 Counterclockwise unlock charging plug nut with right hand 2 Pull out charging plug 1 2 MOTOR BATTERY BATTERY CHARGER 16 ...

Page 172: ...e charging socket protection cap is dirty Clean the charging socket protection cap with out water or compressed air If the charging socket protection cap is damaged or worn Change the charging socket protection cap 1 16 MOTOR BATTERY BATTERY CHARGER ...

Page 173: ...le power line installation screws 1 Warning Risk of safety If controller three phase cable power line installation screwsis loosen spark will be generated and there are safety risk Check controller three phase cable power line installation screws for looseness 1 Tighten screws 1 Installation screws M4 5Nm 3 7Ibf ft If controller three phase cable power line installation screws is loose 1 ...

Page 174: ...171 2 17 COOLING 17 1 Cooling The battery and the electric motor are air cooled Cooling is effected by the air stream The lower the speed the less the cooling effect 1 2 1 ...

Page 175: ...s and bearings etc As a result components may be damaged or destroyed Material damage The vehicle and the battery are not suitable for pressure cleaning Never clean the vehicle and battery with pressure cleaner or a powerful jet of water Do not point a jet of water toward the battery discharge plug even if the protection cap has been mounted ...

Page 176: ...etc properly and in compliance with the applicable regulations Avoid direct sunshine when cleaning the motorcycle Clean the motorcycle regularly to maintain its value and appear ance over a long period Remove coarse dirt particles with a gentle water jet Spray heavily soiled parts with a normal commer cial motorcycle cleaner working with a soft brush ...

Page 177: ...r and a soft sponge Never apply motorcycle cleaner to the dry motorcycle Always rinse the motorcycle with water before ore use After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Warning Danger of crashes Moisture and dirt impair the brake system ...

Page 178: ... short distance until the brake system has dried through careful braking The heat causes the water to evaporate even in inaccessible parts of the vehicle After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 102 Treat bare metal except for brake discs with a corrosion inhibitor Treat all plastic parts and powder coated parts with a mild cleaning and car...

Page 179: ...k all motorcycle parts for function and parts If the motorcycle is not being used for an extended length of time additional measure are recommended have service work repairs or conversions performed outside the motorcycling season if possible this allows you to avoid long waiting periods when the next season starts ...

Page 180: ...r battery has self discharge phenomenon long term storage will lead to over discharge of the battery and damage the internal structure of the battery reduce the battery life Therefore long term storage of lithium ion power batteries should be recharged every 3 to 6 months Guideline ...

Page 181: ...emperature 10 20 Raise the motorcycle with a lift stand p 82 Cover the motorcycle with a tarp or cover that 50 68 if the vehicle was placed on a lift stand the Info subject to large fluctuations in temperature tire and spring elements will be relieved of weight is permeable to air ...

Page 182: ...19 STORAGE 19 2 Preparing for use after storage Remove the motorcycle from the lift stand p 82 Charge the battery p 163 Perform checks and maintenance measures when preparing for use p 57 T ake a test ride ...

Page 183: ...eengermotors com Honda Official Licensed Product Designed manufactured and distributed by or for Greenger Electronic Technology LLC Honda the Wing logo and CRF livery are licensed by American Honda Motor Co Inc ...

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