Honda EB5000i Owner'S Manual Download

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SERVICING YOUR GENERATOR

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)

ITEM

Perform at every indicated month or
operating hour interval, whichever comes
first.

(1)

For commercial use, log hours of operation to determine proper maintenance intervals.

These items should be serviced by your servicing dealer, unless you have the proper tools
and are mechanically proficient. Refer to Honda shop manual for service procedures.

Service more frequently when used in dusty areas.

Engine oil

Air filter

GFCI operation
Sediment cup
Spark plug

Spark arrester
Valve clearance
Combustion
chamber
Fuel tank and filter
Fuel tube

Check level
Change
Check
Clean
Check
Clean
Check-adjust
Replace
Clean
Check-adjust
Clean

Clean
Check

Each

use

Every 2 years (Replace if necessary) (2)

After every 500 Hrs. (2)

(2)

47
48
50
51
32
52
53
53
55

(1)
(2)

(3)

First

month

20 Hrs.

Every

months

50 Hrs.

Every

months

100 Hrs.

Every

year

300 Hrs.

Page

04/05/06 16:14:57 31Z12600_045

Summary of Contents for EB5000i

Page 1: ...EB7000i A O M 31Z12600 C 2004 Honda Motor Co Ltd All Rights Reserved S ee page 77 for instructions on assembling your generator Owner s Manual GENERATOR EB5000i EB7000i B lack DIC F101 PF 2000 2004 05 Printed in J apan N AH HC H i EM3 ...

Page 2: ...uded in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 04 04 28...

Page 3: ...r generator other property or the environment When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda M...

Page 4: ...ds associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including on the generator preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean be or if you don t follow instructions be or if you don t follow instructions be if you don t follow ...

Page 5: ...r 12 Engine Switch 12 Choke Lever 12 Recoil Starter 13 EcoThrottle Switch 13 Voltage Selector Switch 14 AC Circuit Protectors 14 AC Circuit Breaker 15 Ground Fault Circuit Interrupter GFCI 16 Folding Handle 17 FEATURES 18 Ground Terminal 18 Output Indicator 19 Overload Indicator 19 Oil Alert Indicator 20 i Monitor 21 Fuel Gauge 24 ARE YOU READY TO GET STARTED 25 Knowledge 25 IS YOUR GENERATOR READ...

Page 6: ...em Ground 40 Special Requirements 41 THE IMPORTANCE OF MAINTENANCE 42 MAINTENANCE SAFETY 43 Safety Precautions 43 MAINTENANCE SCHEDULE 44 REFUELING 45 FUEL RECOMMENDATIONS 46 ENGINE OIL LEVEL CHECK 47 ENGINE OIL CHANGE 48 ENGINE OIL RECOMMENDATIONS 49 AIR CLEANER SERVICE 50 FOAM AIR FILTER CLEANING 51 SEDIMENT CUP CLEANING 52 SPARK PLUG SERVICE 53 SPARK ARRESTER SERVICE 55 STORAGE PREPARATION 57 C...

Page 7: ...tude Operation 67 Oxygenated Fuels 68 Emission Control System Information 69 Air Index 71 Specifications 72 Wiring Diagram 74 CONSUMER INFORMATION 75 Honda Publications 75 Customer Service Information 76 SAFETY 77 The Importance of Proper Assembly 77 Important Safety Precautions 78 ASSEMBLY 79 Unpacking 79 Loose Parts 79 Wheel Kit Installation 80 Handle Installation 81 Rear Bar Installation 82 Han...

Page 8: ...rates the generator receives proper instruction Do not let children operate the generator without parental supervision Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you run the generator in a confined or even partially enclosed area the air you breathe could contain dangerous amounts of exhaust gas To ...

Page 9: ...storing the generator indoors Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The exhaust system gets hot enough to ignite some materials Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electri...

Page 10: ...or has been in operation Refuel only outdoors in a well ventilated area with the engine OFF Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine 04 04 28 20 52 40 31Z12600_009 ...

Page 11: ... LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement 04 04 28 20 52 56 31Z12600_010 ...

Page 12: ...VERLOAD INDICATOR RECEPTACLES OIL ALERT INDICATOR i MONITOR BUTTON GFCI RESET BUTTON GFCI TEST BUTTON AC CIRCUIT BREAKER FUEL VALVE LEVER AC CIRCUIT PROTECTORS ECOTHROTTLE SWITCH TM TM TM Use the two illustrations on these pages to locate and identify the most frequently used controls 04 04 28 20 53 04 31Z12600_011 ...

Page 13: ...TURES SPARK PLUG INSPECTION COVER AIR CLEANER STARTER GRIP GROUND TERMINAL OIL DRAIN PLUG HANGER HANDLE CHOKE LEVER WHEEL STAND OIL FILLER CAP DIPSTICK MUFFLER FUEL GAUGE FUEL TANK CAP 04 04 28 20 53 10 31Z12600_012 ...

Page 14: ...lve to the OFF position The fuel valve lever is located on the control panel The engine switch controls the ignition system OFF Stops the engine ON Running position and for starting with the recoil starter The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture fo...

Page 15: ...d If high electrical loads are connected simultaneously turn the EcoThrottle switch to the OFF position to reduce voltage changes ON Recommended to minimize fuel consumption and further reduce noise levels when a reduced load or no load is applied to the generator OFF The EcoThrottle system does not operate Generator operates at full output Do not allow the starter grip to snap back against the en...

Page 16: ...120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle If an AC circuit protector switches OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the c...

Page 17: ...eaker may be used to switch the generator power ON or OFF The AC circuit breaker will automatically switch OFF if there is a short circuit or a significant overload at the receptacles or if the ground fault circuit interrupter GFCI detects a ground fault current 04 04 28 20 53 50 31Z12600_016 ...

Page 18: ...an electrical ground such as a plumbing fixture wet floor or earth The GFCI will not protect against short circuits or overloads The AC circuit breaker and AC circuit protectors provide that protection see pages and All receptacles on the generator are protected by a Ground Fault Circuit Interrupter GFCI for protection against the shock hazard of ground fault current The GFCI has a TEST and RESET ...

Page 19: ...ation position The foldable handle is intended for ease of transportation and should be folded when the generator is stationary Do not rest objects on extended handle Lift handle upward Lock levers will lock and secure handle into place Press both handle lock levers downward Lower handle 2 1 04 04 28 20 54 06 31Z12600_018 ...

Page 20: ...he metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator 04 04 28 20 54 12 31Z12600_019 ...

Page 21: ... electrical power at the receptacles If the generator is overloaded or if there is a short circuit in a connected appliance or if the inverter is overheated the overload indicator red will go ON When the generator is operating overloaded the overload indicator red will stay ON and after about five seconds current to the connected appliance s will shut off and the output indicator green will go OFF...

Page 22: ...ert indicator comes on and the Oil Alert system automatically will stop the engine the engine switch will remain in the ON position If the engine stops or the Oil Alert indicator comes on when you turn the engine switch to ON and pull the starter grip check the engine oil level see page before troubleshooting in other areas The i Monitor display will show OIL on the screen and the Oil Alert indica...

Page 23: ...digit screen displays the three mode values total operating hours power output and engine RPM or any activated error messages This mode displays the total operating hours of the generator When the generator is running the total operating time accumulates If the total operating time is less than one hour the numeric display will be 0 When the operating time is one hour or greater the display will b...

Page 24: ...the display screen The output is expressed in VA volt amperes The output value is not an exact measurement and should be regarded as a reference only Power output will not display until a load is connected to the generator When the i Monitor is in this mode the engine s speed expressed in revolutions per minute RPM is displayed 04 04 28 20 54 42 31Z12600_023 ...

Page 25: ...ERROR MESSAGE Example E 01 OVERLOAD INDICATOR TM TM If the generator has a system malfunction it will show an error message on the i Monitor display If an error message displays contact an authorized Honda generator dealer 04 04 28 20 54 47 31Z12600_024 ...

Page 26: ...uel level in the tank The red indicator in the window will reference the level in relation to full or empty To provide increased operating time start with a full tank before beginning operation Check the fuel level with the generator on a level surface Always refuel with the engine OFF and cool 04 04 28 20 54 51 31Z12600_025 ...

Page 27: ... take care of any problem you find or have your servicing dealer correct it before you operate the generator Improperly maintaining this generator or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a preoperation inspection before each operation and correct any problem Before beginning your preoperation checks be sure t...

Page 28: ...r flow to the carburetor reducing engine and generator performance Check the fuel level see page Starting with a full tank will help to eliminate or reduce operating interruptions for refueling Check the GFCI operation see page after starting the engine Never operate the generator without the maintenance cover in place Poor engine and generator performance will result if the maintenance cover is n...

Page 29: ...rong extension cords tools and appliances or double insulated tools and appliances Inspect cords and plugs and replace if damaged Do not operate the generator in an enclosed structure Operate the generator at least 3 feet 1 meter away from buildings and other equipment Make sure the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rati...

Page 30: ...ge Turn the fuel valve lever to the ON position Make sure that the AC circuit breaker is in the OFF position The generator may be hard to start if a load is connected Set the Voltage Selector Switch to match the voltage requirements for the application Turn the choke lever to the CLOSED position to start a cold engine Leave the choke lever in the OPEN position to start a warm engine 1 2 3 4 27 04 ...

Page 31: ...red for warm up Turn the engine switch to the ON position Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely Pull the starter grip lightly until resistance is felt then pull briskly 5 6 7 TM 04 04 28 20 55 45 31Z12600_030 ...

Page 32: ...D position to start the engine gradually turn it to the OPEN position as the engine warms up If you wish to use the EcoThrottle system turn the EcoThrottle switch to the ON position after the engine has warmed up for 2 or 3 minutes Refer to AC Operation page before moving the AC circuit breaker to the ON position 8 9 10 34 TM TM 04 05 06 16 14 43 31Z12600_031 ...

Page 33: ...BREAKER To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Switch the AC circuit breaker to the OFF position Turn the fuel valve lever to the OFF position Turn the engine switch to the OFF position 1 2 3 04 04 28 20 56 02 31Z12600_032 ...

Page 34: ...s the test the generator must be repaired by an authorized Honda servicing dealer before use Unplug all tools and appliances from the generator Start the engine see page Turn the AC circuit breaker to the ON position Press the GFCI TEST button The RESET button should extend and the AC circuit breaker should switch to the OFF position If the GFCI and AC circuit breaker do not function as described ...

Page 35: ...uit breaker do not function as described take the generator to an authorized Honda generator dealer for repair If that occurs perform test steps 1 through 5 to verify that the GFCI and AC circuit breaker are in proper working order If the GFCI and AC circuit breaker do test correctly then the fault is likely to be in the power tool appliance or cord Repair or replace the faulty power tool applianc...

Page 36: ...r position With the voltage selector switch in the 120 240V position you can use the 120V and 120 240V receptacles simultaneously If you are NOT using the 120 240V receptacle but require more power from the 120V locking plug receptacle then select the 120V ONLY position Substantial overloading that continuously lights the overload indicator red may damage the generator Marginal overloading that te...

Page 37: ...rheated the overload indicator red will come ON The overload indicator red will stay ON and after about five seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop the engine and investigate the problem When an electric motor is started the overload indicator red may come on This is normal if the overload indicator red goes off after about five s...

Page 38: ...he generator Power levels between rated and maximum may be used for no more than 30 minutes Limit operation requiring maximum power to 30 minutes Maximum power is Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF but will shorten the service lif...

Page 39: ...in amperes that can be connected to each receptacle to balance the generator when the 120 240 V locking plug receptacle is used for 120 V The total rated ampere draw is Receptacles powered by each main circuit 1 3 and 4 2 and 5 Power distribution 1 3 4 18 8A rated 2 5 18 8A rated Receptacles powered by each main circuit 1 3 and 4 2 and 5 Power distribution 1 3 4 22 9A rated 2 5 22 9A rated Main po...

Page 40: ...ered by main power circuit I The equation tells us that the total power draw on circuit I is 25A This is a substantial overload of this circuit To eliminate the excess power draw on circuit I the load from receptacle 3 should be switched to receptacle 2 Now circuit I is powering the 15A load less than 18 8A and circuit II is powering the 10A load less than 18 8A 04 04 28 20 57 08 31Z12600_039 ...

Page 41: ...h electrical loads are connected simultaneously turn the EcoThrottle switch to the OFF position to reduce voltage changes The EcoThrottle system is not effective for use with appliances that require only momentary power If the tool or appliance will be turned ON and OFF quickly the EcoThrottle switch should be in the OFF position With the switch in the ON position engine speed is automatically low...

Page 42: ...hen utility power is restored Consult the utility company or a qualified electrician prior to making any power connections Your generator can supply power to a building s electrical system If the generator will be used as an alternative to utility company power an isolation switch must be installed to disconnect the utility lines from the building when the generator is connected Installation must ...

Page 43: ...ply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations which must be observed 04 04 28 20 57 28 31Z12600_042 ...

Page 44: ...lly performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Improper maintenance or failure to ...

Page 45: ...ays follow the procedures and precautions in the owner s manual Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Be sure there is adequate ventilation whenever you operate the engine Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so Read the instructions before you begin and m...

Page 46: ...r to Honda shop manual for service procedures Service more frequently when used in dusty areas Engine oil Air filter GFCI operation Sediment cup Spark plug Spark arrester Valve clearance Combustion chamber Fuel tank and filter Fuel tube Check level Change Check Clean Check Clean Check adjust Replace Clean Check adjust Clean Clean Check Each use Every 2 years Replace if necessary 2 After every 500 ...

Page 47: ...gauge Refill the fuel tank if the fuel level is low Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Do not fill the fuel tank above the fuel strainer shoulder Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barb...

Page 48: ...el tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see a Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Run...

Page 49: ...below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly Remove the oil filler cap dipstick and wipe it clean Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick If the oil level is low fill to the top of the oil filler neck with the recommended oil see page Screw in the oil filler cap...

Page 50: ... the drain plug and sealing washer Tighten the plug securely Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain With the generator in a level position fill to the outer edge ...

Page 51: ...e automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SJ oil 04 04 28 20 58 40 31Z12600_050 ...

Page 52: ...n good condition If the foam air filter is dirty clean it as described on page Replace the foam air filter if it is damaged Reinstall the foam air filter in the air cleaner cover Reinstall the air cleaner cover Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s...

Page 53: ...m air filter in warm soapy water rinse and allow to dry thoroughly or clean in nonflammable solvent and allow to dry Dip the foam air filter in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter Wipe dirt from the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to...

Page 54: ...Wash the sediment cup and O ring in nonflammable solvent and dry them thoroughly Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Remove the sediment cup by turning it counterclockwise 2 3 4 1 04 04 28 20 59 06 31Z12600_053 ...

Page 55: ...orrect spark plugs can cause engine damage Disconnect the spark plug cap and remove any dirt from around the spark plug area Remove the spark plug with a 13 16 inch spark plug wrench commercially available Loosen the cover screw and remove the spark plug inspection cover BPR5ES NGK W16EPR U DENSO 1 2 3 04 04 28 20 59 15 31Z12600_054 ...

Page 56: ...nd thread the spark plug in by hand prevent cross threading After the spark plug seats tighten with a 13 16 inch spark plug wrench to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats A loose spark plug can overheat and damage the engine Overtightening the spark plug can d...

Page 57: ...be serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester Remove the two 8 mm flange bolts and remove the rear bar Remove the six 6 mm flange nuts and remove the muffler protector 1 2 04 04 28 20 59 32 31Z12600_056 ...

Page 58: ...se order of removal Inspect the screen for breaks or tears and replace it if necessary The spark arrester must be free of breaks and holes Replace the spark arrester if it is damaged Be careful to avoid damaging the screen Use a brush to remove carbon deposits from the spark arrester screen 8 lbf ft 11 N m 1 1 kgf m 6 3 lbf ft 8 5 N m 0 87 kgf m Install the muffler protector and the rear bar in th...

Page 59: ... and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures ...

Page 60: ... storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Add fuel stabilizer following manufacturer s instructions After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor Stop the engine and turn the fuel valve lever to the OFF position 1 2 3 04 04 28 ...

Page 61: ...tainer below the carburetor drain hose Loosen the carburetor drain screw and drain the gasoline from the carburetor After all the fuel has drained into the container tighten the drain screw securely Place an approved gasoline container below the sediment cup and use a funnel to avoid spilling fuel Remove the sediment cup then move the fuel valve to the ON position see page Allow the fuel to drain ...

Page 62: ...istribute the oil in the cylinder Reinstall the spark plug Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Return the starter grip gently 1 2 3 6 5 4 48 53 04 04 28 21 00 17 31Z12600_061 ...

Page 63: ...manual Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Place the generator on a level surface Tilting can cause fuel or oil leakage Unless all fuel has been drained from the fue...

Page 64: ...nite some materials Keep the generator level when transporting to reduce the possibility of fuel leakage Move the fuel valve to the OFF position When using ropes or tie down straps to secure the generator for transportation be sure to only use the frame bars as attachment points Do not fasten ropes or straps to any portions of the generator body or the folding transport handle 04 04 28 21 00 34 31...

Page 65: ...r restricted carburetor malfunction ignition malfunction valves stuck etc Check control positions Check fuel Check engine oil level Remove and inspect spark plug Take generator to an authorized Honda servicing dealer or refer to shop manual Turn lever ON Move to CLOSED unless engine is warm Turn engine switch to ON Refuel p 45 Drain fuel tank and carburetor p 61 Refuel with fresh gasoline p 45 Add...

Page 66: ...al Air filter restricted Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Clean or replace air filter p 50 Drain fuel tank and carburetor p 61 Refuel with fresh gasoline p 45 Replace or repair faulty components as necessary 1 2 3 04 04 28 21 00 48 31Z12600_065 ...

Page 67: ...r tool or appliance Stop and restart the engine Replace or repair faulty components as necessary Check circuit breaker and GFCI RESET button Check output and overload indicators Check circuit protectors Check the power tool or appliance at a known good AC power source Take generator to an authorized Honda servicing dealer or refer to shop manual Circuit breaker left in the OFF position after start...

Page 68: ...RAME SERIAL NUMBER Serial Number Location Record the frame serial number in the space below You will need this serial number when ordering parts and when making technical or warranty inquiries Frame serial number Date purchased 04 04 28 21 01 03 31Z12600_067 ...

Page 69: ...er perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carbu...

Page 70: ...another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhi...

Page 71: ...issions of carbon monoxide oxides of nitrogen and hydrocarbons EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering with or altering the emission contro...

Page 72: ...lacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacture...

Page 73: ...d to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control Warranty for additional information Descriptive Term Moderate Intermediate Extended Applicable to Emissions Durability Period 50 hours 0 65 cc 125 hours greater than 65 cc 125 hours 0 65 cc 250...

Page 74: ... A 4 5 kVA 5 0 kVA IN 0 15 0 02 mm EX 0 20 0 02 mm No other adjustments needed Model Type Length Handle in up position Width Height Dry weight Model Engine Type Displacement Bore x Stroke Compression Ratio Engine Speed Cooling System Ignition System Oil Capacity Fuel Tank Capacity Spark Plug Type Rated voltage Rated frequency AC output Rated Ampere Rated Output Maximum Output Spark plug gap Valve ...

Page 75: ... kVA 6 5 kVA Spark plug gap Valve clearance cold Other specifications Refer to page 53 See your authorized Honda dealer IN 0 15 0 02 mm EX 0 20 0 02 mm No other adjustments needed Model Type Length Handle in up position Width Height Dry weight Model Engine Type Displacement Bore x Stroke Compression Ratio Engine Speed Cooling System Ignition System Oil Capacity Fuel Tank Capacity Spark Plug Type R...

Page 76: ...74 TECHNICAL CONSUMER INFORMATION 04 04 28 21 02 44 31Z12600_075 ...

Page 77: ...ive you additional information for maintaining and repairing your generator You may order them from your Honda generator dealer This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician This manual provides complete illustrated parts lists 04 04 28 21 02 51 31Z12600_076 ...

Page 78: ...e dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information Model and serial numbers see page Name of the de...

Page 79: ...on assembling and servicing a unit can easily result in faulty operation damage to the machine or injury to the operator Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task Failure to properly follow instructions and precauti...

Page 80: ... instructions before you begin and be sure you have the tools and skills required to perform the tasks safely Be sure there is adequate ventilation whenever you run the engine Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is removed Let the engine and exhaust system cool ...

Page 81: ...ow Remove the generator and loose parts box from the carton Tools Required 1 2 14 mm wrench 2 pliers not included Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Wheel Axle Handle assy Rear pipe Stand 20 mm Washer 4 0 28 mm Cotter pin 12 mm Washer Spring Washer Handle holder bolt 8 45 mm Flange bolt 8 16 mm Flange bolt 8 16 mm Flange bolt black Hanger Hanger bracket Qty 2 1 1 1 2 2 2 2 2 2 ...

Page 82: ...e generator using four 8 16 mm flange bolts Install the two wheels on the axle shaft using the washers and cotter pins If the wheel kit is not installed it may be possible for dirt and debris to be drawn into the generator air intake causing possible generator damage Always operate the generator with the wheel kit installed Do not operate the generator without the wheel kit installed The wheel kit...

Page 83: ... LEVER HANDLE 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m Install the handle assembly on the generator upper frame using the 12 mm washers spring washers and handle holder bolts Operation must be checked after attaching a handle Raise handle to horizontal position The handle will click into place when locked 04 09 30 12 27 31 31Z12600_082 ...

Page 84: ...MBLY Rear Bar Installation TORQUE 8 45mm FLANGE BOLT 2 REAR BAR Install the rear bar on the generator frame using the two 8 45 mm flange bolts 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m 04 09 30 12 27 38 31Z12600_083 ...

Page 85: ...m FLANGE BOLT 4 HANGER FUEL TANK RIB Position the hanger at the generator s balance point as shown below Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m 1 2 04 09 30 12 27 44 31Z12600_084 ...

Page 86: ...to the top of the oil filler neck Use a 4 stroke motor oil that meets the requirements for API service classification SJ Refer to page SAE 10W 30 is recommended for general all temperature use Other viscosities in the chart may be used when the temperature in your area is within the indicated range Do not overfill engine oil If the engine is overfilled the excess oil may get transferred to the air...

Page 87: ...OPPING THE ENGINE GENERATOR SAFETY CONTROLS FEATURES OPERATION Before using your generator you should become familiar with information contained in the following chapters and sections page page page page page 6 10 27 28 31 04 09 30 12 28 02 31Z12600_086 ...

Page 88: ...mation 69 Engine oil 60 ENGINE OIL CHANGE 48 ENGINE OIL LEVEL CHECK 47 ENGINE OIL RECOMMENDATIONS 49 ENGINE PROBLEMS 63 Engine Switch 12 Carbon Monoxide hazards 6 Carburetor Modification for High Altitude Operation 67 Check the Engine 26 Check the GFCI 26 Choke Lever 12 Cleaning 57 COMPONENT CONTROL LOCATIONS 10 Connections to a Building s Electrical System 40 CONSUMER INFORMATION 75 CONTROLS 12 C...

Page 89: ...GENERATOR PROBLEMS 65 GENERATOR SAFETY 6 GFCI OPERATION 32 Ground Fault Circuit Interrupter GFCI 16 Ground Terminal 18 Handle Installation 81 Hanger Kit Installation 83 Honda Publications 75 i Monitor 21 IMPORTANT SAFETY INFORMATION 6 Important Safety Precautions 78 INDEX 86 IS YOUR GENERATOR READY TO GO 25 Knowledge 25 Loose Parts 79 TM 04 09 30 12 28 16 31Z12600_088 ...

Page 90: ...RENCE INFORMATION Inside back cover Rear Bar Installation 82 Recoil Starter 13 REFUELING 45 Refuel With Care 8 REMOVAL FROM STORAGE 61 Oil Alert Indicator Light 20 OPERATION 27 Operator Responsibility 6 Output Indicator 19 Overload Indicator 19 Oxygenated Fuels 68 04 09 30 12 28 22 31Z12600_089 ...

Page 91: ...41 Specifications 72 STAND BY POWER 40 STARTING THE ENGINE 28 STOPPING THE ENGINE 31 STORAGE 57 STORAGE PRECAUTIONS 61 STORAGE PREPARATION 57 System Ground 40 TAKING CARE OF UNEXPECTED PROBLEMS 63 TECHNICAL CONSUMER INFORMATION 66 TECHNICAL INFORMATION 66 THE IMPORTANCE OF MAINTENANCE 42 The Importance of Proper Assembly 77 TRANPORTING 62 Unpacking 79 Voltage Selector Switch 14 Wheel Kit Installat...

Page 92: ...90 MEMO 04 09 30 12 28 31 31Z12600_091 ...

Page 93: ...91 MEMO 04 09 30 12 28 32 31Z12600_092 ...

Page 94: ...92 MEMO 04 09 30 12 28 34 31Z12600_093 ...

Page 95: ... or higher 0 028 0 031 in 0 70 0 80 mm BPR5ES W16EPR U Check engine oil level Check air filter Change engine oil See Maintenance Schedule page 44 Type Type Subsequent Fuel Spark Plug Maintenance NGK DENSO Electrode Gap First 20 hours Before each use 04 09 30 12 28 40 31Z12600_094 ...

Page 96: ... EB7000i A O M 31Z12600 C 2004 Honda Motor Co Ltd All Rights Reserved S ee page 77 for instructions on assembling your generator Owner s Manual GENERATOR EB5000i EB7000i B lack DIC F101 PF 500 2004 10 Printed in J apan N AH HC H i EM3 ...

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Honda EB5000i, Owner'S Manual

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