Honda CRF50F 2007 Owner'S Manual Download Page 8 | Manualshive

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Introduction

Introduction

WARNING:

Whenever you ride, tread lightly. By staying
on established trails and riding only in
approved areas, you help protect the
environment and keep off-road riding areas
open for the future.

If you have any questions, or if you ever need a
special service or repairs, remember that your
Honda dealer knows your motorcycle best and
is dedicated to your complete satisfaction.

Please report any change of address or
ownership to your Honda dealer so we will be
able to contact you concerning important
production information.

You may also want to visit our website at
www.honda.com.

Happy riding!

California Proposition 65 Warning

This product contains or emits

chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.

06/03/14 16:08:12 31GEL670_008

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Summary of Contents for CRF50F 2007

Page 1: ... production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured on the front cover may not match your vehicle Honda Motor Co Ltd 2006 06 03 14 16 07 28 31GEL670_001 ...

Page 2: ...oes not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA and California exhaust emission regulations for off road motorcycles 06 03 14 16 07 31 31GEL670_002 ...

Page 3: ...and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including These signal words mean on the mo...

Page 4: ...n t follow instructions Safety Messages Safety Headings Safety Section Instructions A Few Words About Safety such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety how to use this motorcycle correctly and safely This entire book is filled with important safety information please read it carefully 06 03 14 16 07 40 31GEL670_004 ...

Page 5: ...ontrols The importance of wearing a helmet and other protective gear plus how to make sure you and your motorcycle are ready to ride Why your motorcycle needs regular maintenance what you need to know before servicing your Honda a maintenance schedule and instructions for specific maintenance items Important safety information a special message for parents precautions about loading accessories and...

Page 6: ...otorcycle and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties and how to get Honda service manuals Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and air pressures 06 03 14 16 08 00 31GEL670_006 ...

Page 7: ... But it s just as important to observe the break in guidelines and perform all the pre ride and other periodic checks detailed in this manual We also recommend that you read the owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a table of contents a detailed list of topics at the beginning of each section a...

Page 8: ...your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This product contains or emits chemicals known to the Sta...

Page 9: ...06 03 14 16 08 14 31GEL670_009 ...

Page 10: ...ely Please take a few moments to read these pages This section also includes a special message for parents and location information for the safety labels on your motorcycle Important Safety Information 2 Important Message to Parents 5 Loading Accessories Modifications 8 Loading 8 Accessories Modifications 10 Safety Labels 12 06 03 14 16 08 18 31GEL670_010 ...

Page 11: ...ers However not all youngsters are physically or emotionally ready to ride Therefore before parents allow any youngster to ride this motorcycle we urge them to carefully read the beginning on page and the booklet that came with the motorcycle USA only It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also recomm...

Page 12: ... for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride saf...

Page 13: ...gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your motorcycle before every ride and perform all recommended maintenance ...

Page 14: ... varies widely from one person to another and age and size are not the only factors PHYSICAL ABILITY is an important consideration For example riders must be big enough to hold the motorcycle up get on and comfortably sit on the seat with both feet touching the ground They should also be able to easily reach and work the brakes throttle and all other controls ATHLETIC ABILITY is necessary for ridi...

Page 15: ...OOD INSTRUCTION is an important part of hands on training The teacher can either be you or another responsible adult who has experience with off road motorcycle riding For help in finding a qualified instructor talk with your Honda dealer Even if you re not the main teacher it s up to you to ensure your youngster s safety Remember learning to ride a motorcycle is a gradual step by step process It ...

Page 16: ...it s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition SAFE AND RESPONSIBLE RIDING must be an on going commitment by you and your youngster When you both put safety first you can enjoy more peace of mind and your youngster can enjoy more hours of safe off road riding For your convenience this comes with an ignition switch and key Remove the ...

Page 17: ...lity Adding accessories or making modifications that change this motorcycle s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the motorcycle can carry How much weight you put on your motorcycle and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Your Honda was d...

Page 18: ... shift position to maintain balance and stability Place weight as close to the center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied down securely Never exceed the maximum weight limit Check that both tires are inflated properly As discussed on page we recommend that you do not c...

Page 19: ...g an accessory be sure to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow thi...

Page 20: ... change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make the motorcycle illegal in your area 06 03 14 16 09 12 31GEL670_020 ...

Page 21: ...orcycle Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement 06 03 14 16 09 20 31GEL670_021 ...

Page 22: ...n carefully before you ride It describes the location function and operation of all the basic controls on your motorcycle Operation Component Locations 14 Operating Controls 17 Fuel Valve 17 Choke Lever 18 Ignition Switch 19 Engine Stop Switch 20 Front Brake Lever 20 Throttle 20 Shift Lever 21 Rear Brake Pedal 21 Kickstarter 21 Side Stand 21 06 03 14 16 09 24 31GEL670_022 ...

Page 23: ...front brake lever engine stop switch throttle grip 14 Operating Controls Operation Component Locations 06 03 14 16 09 27 31GEL670_023 ...

Page 24: ...rear brake pedal ignition switch kickstarter 15 Operation Component Locations Operating Controls 06 03 14 16 09 31 31GEL670_024 ...

Page 25: ...shift lever choke lever fuel valve 16 Operation Component Locations Operating Controls 06 03 14 16 09 35 31GEL670_025 ...

Page 26: ...g the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor Turning the fuel valve to RES allows fuel to flow from the reserve fuel supply to the carburetor ON OFF RES 06 03 14 16 09 42 31GEL670_026 ...

Page 27: ...ueling to avoid running out of fuel with no reserve The choke lever is used for starting the engine page The choke increases the percentage of fuel in the fuel air mixture delivered to the engine Used to start a cold engine with air temperature below 35 C 95 F Used to warm a cold engine immediately after starting with air temperature below 35 C 95 F Used for normal operation for restarting a warm ...

Page 28: ... be removed The key cannot be removed 1 ON OFF 1 ignition switch RIGHT SIDE under fuel tank ON OFF 19 Operating Controls Operating Controls Ignition Switch After parking the motorcycle remove the key The ignition switch is used to prevent unauthorized use of the motorcycle Before riding insert the key and turn it to the right for the ON position 06 03 14 16 09 58 31GEL670_028 ...

Page 29: ... automatically return to the closed position engine idle when you remove your hand The front brake lever is used to slow or stop your motorcycle To operate pull the lever For information on braking techniques see page The engine stop switch is used to turn the engine off during normal riding situations To operate turn the switch to either OFF position The switch must be in the RUN position to star...

Page 30: ... stop your motorcycle To operate depress the pedal For information on braking techniques see page The side stand is used to support your motorcycle while parked page To operate use your foot to lower the stand Before riding raise the stand The shift lever is used to select the next higher or lower gear in the transmission To operate raise the shift lever after closing the throttle to engage the ne...

Page 31: ...22 Operating Controls 06 03 14 16 10 14 31GEL670_031 ...

Page 32: ...o help get you prepared this section discusses how to evaluate your riding readiness and how to perform the recommended pre ride inspection of your Honda If you re a parent be sure you also read the on page Are You Ready to Ride 24 Protective Apparel 24 Is Your Motorcycle Ready to Ride 26 Pre ride Inspection 27 5 06 03 14 16 10 18 31GEL670_032 ...

Page 33: ...rotection is not possible wearing the proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear read this owner s manual make sure you understand all the safety messages know how to operate all the controls Before each ride we also suggest that you make sure you are in good physical and mental condition are free of alcohol and drugs are ...

Page 34: ...in strap that can be tightened securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision In addition to a helmet and eye protection we also recommend Riding pants with knee and hip pads...

Page 35: ...ng Note to Parents If a youngster will be performing any of the following pre ride inspection procedures it s your responsibility to provide careful supervision and make sure they are performed safely Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must because off road riding can be tough on a motorcycle and you...

Page 36: ...age Check the level and add oil if needed page Look under the motorcycle for signs of leaking fluids fuel engine oil Check the level and add fuel page if needed Also make sure the fuel fill cap is securely fastened Check for looseness page Use a wrench to make sure all accessible nuts bolts and fasteners are tight Check the cable housings for wear Check the fittings for looseness Replace or tighte...

Page 37: ...get on the motorcycle Check the freeplay and adjust if needed Rotate the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front brake lever and step on the rear brake pedal to check that the controls operate normally page Adjust freeplay if necessary pages 69 85 87 85 87 06 03 14 16 10 57 31GEL670_0...

Page 38: ...ur motorcycle It includes how to start and stop your engine how to use the throttle and brakes and what to do when you re through riding To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page Safe Riding Precautions 30 Starting Stopping the Engine 32 Preparation 32 Starting Procedure 32 Flooded Engine 34 How to Stop the Engine 34 Shifting Gears ...

Page 39: ...me familiar with how this motorcycle works and handles Practice in a safe area until you build up your skills and get accustomed to your motorcycle s size and weight For your safety avoid starting or operating the engine in an enclosed area such as a garage Your motorcycle s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Your...

Page 40: ...imiter screw in the lower throttle housing can be adjusted to limit throttle grip movement page Use the throttle limiter with the transmission set in first gear until your youngster becomes familiar with operating the motorcycle Before each ride check the throttle limiter screw measurement and the restriction of throttle grip movement 71 06 03 14 16 11 11 31GEL670_040 ...

Page 41: ...art a warm engine follow the procedure for Normal Air Temperature 10 35 C 50 95 F Pull the choke lever up all the way to fully ON Always follow the proper starting procedure described below Before starting insert the key and turn the ignition switch ON Make sure that the transmission is in neutral and the engine stop switch is at RUN Turn the fuel valve ON 1 1 A 06 03 14 16 11 19 31GEL670_041 ...

Page 42: ...otion High Air Temperature 35 C 95 F or above Do not use the choke Start the engine following step under Low Air Temperature 10 C 50 F or below Follow steps under Warm up the engine by opening and closing the throttle slightly Continue warming up the engine until it idles smoothly and responds to the throttle with the choke lever OFF Immediately after the engine starts push the choke lever down to...

Page 43: ...k the engine several times with the kickstarter Follow the starting procedure page If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine Turn the engine stop switch OFF Turn the engine stop switch to RUN To stop the engine shift into neutral turn the engine stop switch to either OFF 2 3 1 4 5 6 33 06 03 14 16 11 38 31GEL670_043 ...

Page 44: ...rs Raise the shift lever from neutral up to first gear Release the front brake Gradually open the throttle When you attain a moderate speed close the throttle and raise the shift lever After shifting apply the throttle To continue shifting up to each higher gear repeat step To shift down to a lower gear close the throttle and depress the shift lever After shifting apply the throttle Remember to cl...

Page 45: ...se engine damage To prevent transmission damage do not coast or tow the motorcycle for long distances with the engine off Learning when to shift gears comes with experience Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Downshift to a lower gear before you feel the engine laboring lugging at low rpm 06 03 14 16 11 52 31GEL670_045 ...

Page 46: ...erating or turning To slow or stop apply the front brake and rear brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed For support put your left foot down first then your right foot when you are through using the rear brake For maximum braking close the throttle and firmly apply the brake lever and pedal controls Applying ...

Page 47: ...ing Lower the side stand to support your motorcycle Turn the ignition switch OFF and remove the key If you re through riding for the day also turn the fuel valve OFF Always choose a level place to park 06 03 14 16 12 01 31GEL670_047 ...

Page 48: ...oroughly clean your motorcycle and remove any dirt mud brush rocks or other objects you may have picked up along the way After cleaning carefully inspect your motorcycle for leaks or damage Be sure to lubricate the drive chain page to prevent rusting 104 06 03 14 16 12 04 31GEL670_048 ...

Page 49: ...40 Basic Operation Riding 06 03 14 16 12 07 31GEL670_049 ...

Page 50: ... good shape this section includes a Maintenance Schedule for required servicing and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on oils and tips for keeping your Honda looking good For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA and the California Air Res...

Page 51: ... 55 Front Fork Protector Removal 56 Fluids Filters Fuel 57 Engine Oil 60 Air Cleaner 66 Engine Throttle 69 Clutch System 72 Valve Clearance 74 Engine Idle Speed 77 Spark Plug 78 Spark Arrester 80 Chassis Suspension 82 Brakes 85 Wheels 90 Tires Tubes 95 Side Stand 99 Drive Chain 100 Appearance Care 107 06 03 14 16 12 16 31GEL670_051 ...

Page 52: ... inspects all major parts even if you are able to make some repairs A well maintained motorcycle is essential for safe economical and trouble free riding It will also help reduce air pollution Careful pre ride inspections and good maintenance are especially important because your motorcycle is designed to be ridden over rough off road terrain More frequent service is needed if you subject your mot...

Page 53: ...m basic maintenance can be an important part of their riding experience However if you allow a youngster to perform or assist in any maintenance task such as filling the tank with gasoline you should provide close supervision to make sure that it is performed safely Remember proper maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and follow the Maintena...

Page 54: ... on how to perform some important maintenance tasks Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task cont d Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Be...

Page 55: ...over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only a non flammable high flash point solvent such as kerosene not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 06 03 14 16 12 36 31GEL670_055 ...

Page 56: ...items are provided in this manual The Maintenance Schedule also includes items that involve more extensive procedures and may require special training tools and equipment Therefore we recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools Procedures for items in this schedule are provided in a service manual available for pur...

Page 57: ...cularly those marked and may require more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Maintenance Procedures inspect and cle...

Page 58: ... I R C C I In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page Fuel Line Throttle Operation Air Cleaner Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Centrifuga...

Page 59: ... items be serviced only by your Honda dealer Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page Drive Chain Drive Chain Slider Brake Shoe Wear Brake System Clutch System Side Stand Suspension Spark Arrester Nuts Bolts Fasteners Wheels Tires Steering Head Bearings 100 101 88 85 ...

Page 60: ...y maintained Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Of course if you find any problem while servicing your motorcycle be sure it is corrected as soon as possible 600 1 000 1 200 2 000 1 800 3 000 2 400 4 000 3 000 5 000 3 600 6 000 4 200 7 000 4 800 8 000 5 200 9 000 06 03 14 16 13 24 31GEL670_060 ...

Page 61: ...front brake lever throttle grip fuel fill cap 52 Maintenance Component Locations Servicing Your Honda 06 03 14 16 13 28 31GEL670_061 ...

Page 62: ... plug spark arrester rear brake pedal engine oil filler cap dipstick clutch adjuster engine oil drain bolt under engine 53 Servicing Your Honda Maintenance Component Locations 06 03 14 16 13 32 31GEL670_062 ...

Page 63: ...air cleaner drive chain engine idle speed choke lever 54 Servicing Your Honda Maintenance Component Locations 06 03 14 16 13 35 31GEL670_063 ...

Page 64: ... clips and screws on the fuel tank shroud Remove the bolts under the rear fender Slide the seat with fuel tank shroud and rear cowl back Installation Install the bolts and screws and tighten them then install the clips Position the prongs under the seat into the spaces for them in the frame 1 1 2 2 45 3 4 3 2 1 5 06 03 14 16 13 44 31GEL670_064 ...

Page 65: ...ions Refer to on page Removal Installation Attach the fork protector on the front fork Install the front brake cable to the cable guide Install the securing bolts and tighten them Remove the two bolts securing the front fork protector Remove the front brake cable from the cable guide Remove the front fork protector 1 1 2 2 3 45 2 1 3 3 4 06 03 14 16 13 53 31GEL670_065 ...

Page 66: ...is designed to use any gasoline that has a pump octane number of 86 or higher Gasoline pumps at service stations normally display the pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a louder rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a hea...

Page 67: ...ather tube 3 front number plate 4 filler neck 4 3 58 Refueling Procedure Fuel Servicing Your Honda Fuel Tank Capacity including reserve Reserve Capacity Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck To open the fuel fill cap pull the breather tube away from the front number plate Turn the fuel fill cap countercl...

Page 68: ...eling turn the fuel fill cap clockwise until it is secure Check that the breather tube is properly seated in the front number plate If you replace the fuel fill cap use only a genuine Honda replacement part 3 4 06 03 14 16 14 13 31GEL670_068 ...

Page 69: ... suggested oil 60 Oil Recommendation Engine Oil Servicing Your Honda Safety Precautions Refer to on page Using the proper oil and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits held in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insuff...

Page 70: ...rcular API service label Your motorcycle does not need oil additives Use the recommended oil Do not use oils with graphite or molybdenum additives They may adversely affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based ...

Page 71: ...when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 06 03 14 16 14 36 31GEL670_071 ...

Page 72: ...and remove the oil filler cap dipstick Wipe it clean Hold the motorcycle upright Insert the oil filler cap dipstick until it seats but do not screw it in Remove the oil filler cap dipstick and check the oil level Check for oil leaks Insert the oil filler cap dipstick and screw it in tightly If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the low...

Page 73: ...ine off Wait 2 3 minutes for the oil to settle Park your motorcycle on a firm level surface Remove the oil filler cap dipstick Place a drain pan under the crankcase Unscrew and remove the oil drain bolt After most of the oil is drained gently tilt the motorcycle from side to side to drain the remaining oil Pour the drained oil into a suitable container and dispose of it in an approved manner page ...

Page 74: ...otorcycle held upright on level ground check the oil level If needed add oil page until it reaches the upper level mark Do not overfill Check for oil leaks Pour the recommended oil into the crankcase approximately Install the oil drain bolt and tighten to the specified torque Start the engine and let it idle for 3 5 minutes Stop the engine Wait 2 3 minutes 8 9 10 11 12 13 14 2 62 06 03 14 16 15 03...

Page 75: ...ust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance requirements Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quali...

Page 76: ...ly wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A wet a...

Page 77: ...he air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Clean the inside of the air cleaner housing Install the air cleaner Install the air cleaner housing cover aligning its projection with the projection on the air cleaner housing Install and tighten the two attaching screws 6 7 8 9 4 5 06 ...

Page 78: ...ecified range Adjustment Pull the rubber dust cover back Loosen the lock nut on the throttle cable mechanism Turn the adjuster Tighten the lock nut Return the dust cover to its normal position After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions If you can t get the freeplay within the specified range contact your Honda dealer 1 ...

Page 79: ...that the throttle assembly is positioned properly and the securing bolts are tight Inspect the condition of the throttle cable from the throttle grip down to the carburetor If the cable is kinked or chafed have it replaced Check the cable for tension or stress in all steering positions Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion 1 2 3 4...

Page 80: ...ttle grip movement The throttle limiter screw measurement is 13 16 in 21 mm when the throttle is fully open less than 13 16 in 21 mm when the throttle opening and maximum engine speed is restricted To prevent moisture or debris dirt sand pebbles sticks etc from entering the throttle housing do not remove the throttle limiter screw Moisture and debris may interfere with proper throttle operation Ho...

Page 81: ... engine should start easily with the kickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral Loosen the adjuster lock nut Turn the clutch adjuster clockwise one turn do not turn excessively Adjustment 1 2 1 45 2 06 03 14 16 15 58 31GEL670_081 ...

Page 82: ... felt From this position turn the adjuster clockwise 1 8 to 1 4 turn and tighten the lock nut After adjustment test ride the motorcycle to be certain the clutch operates properly If you can t get proper adjustment or the clutch does not work properly see your Honda dealer 3 4 5 06 03 14 16 16 03 31GEL670_082 ...

Page 83: ...lve from closing and cause valve damage and power loss Check valve clearance when the engine is cold at the intervals specified in the Maintenance Schedule The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as engine temperature rises Refer to on page Remove the left crankcase cover by removing the bolts A and bolt B Remove the adjusti...

Page 84: ...arms If they are free it is an indication that the valves are closed and that the piston is on the compression stroke If they are tight and the valves are open rotate the flywheel 360 and realign the T mark to the index mark Rotate the generator flywheel counterclockwise until the T mark on the flywheel lines up with the index mark on the crankcase In this position the piston may either be on the ...

Page 85: ...justment loosen the adjusting screw lock nut and turn the adjusting screw so there is a slight resistance when the feeler gauge is inserted After completing the adjustment tighten the adjusting screw lock nut while holding the adjusting screw to prevent it from turning Finally recheck the clearance to make sure that the adjustment has not been disturbed Install the left crankcase cover Install and...

Page 86: ...n minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments Warm up the engine shift to neutral and place the motorcycle on its stand Connect a tachometer following the tachometer manufacturer s instructions Adjust idle speed with the throttle stop screw 1 2 3 1 I...

Page 87: ...ty Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Use only the recommended type of spark plugs in the recommended heat range The recommended standard spark plug is satisfactory for most riding conditions However if you plan to ride for extended periods at high speeds or near maximum power high engine rpm in hot climates or plan extended riding in...

Page 88: ...ipped Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be Make sure the plug washer is in good condition If you have to install a new plug first check the gap With the plug washer attached thread the spark plug in by hand to prevent cross threading If the old plug is good 1 8 turn after it seats If installing a new ...

Page 89: ...r servicing prevents carbon buildup which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment Remove the three bolts the spark arrester and the gasket from the muffler Allow the engine and muffler to cool 1 2 4 3 45...

Page 90: ... screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary Install the spark arrester and the gasket in the muffler and tighten the three bolts securely 3 4 06 03 14 16 17 02 31GEL670_090 ...

Page 91: ...your motorcycle If any suspension components appear worn or damaged see your Honda dealer for further inspection Your dealer is qualified to determine whether or not replacement parts or repairs are needed Check fork operation Pull the front brake lever in to lock the brake Then pump up and down on the fork legs several times The suspension should function smoothly There should be no oil leakage 1...

Page 92: ...Your Honda Check the security of all fork mounting bolts and handle bar mounting nuts If any front suspension components appear worn or damaged see your Honda dealer for further inspection Place the motorcycle on a maintenance stand Push hard against the side of the rear wheel and feel for any freeplay which indicates worn swingarm bushings cont d 1 2 1 2 1 06 03 14 16 17 14 31GEL670_092 ...

Page 93: ... the fasteners for the shock absorber attachment points are secure Check for oil leaks in the shock absorber If any rear suspension components appear worn or damaged see your Honda dealer for further inspection 2 3 2 06 03 14 16 17 18 31GEL670_093 ...

Page 94: ... Lever Freeplay Brakes Servicing Your Honda Safety Precautions Refer to on page Inspection Check freeplay by pulling in slowly on the front brake lever until the brake starts to engage If necessary adjust to the specified range Freeplay 1 45 06 03 14 16 17 25 31GEL670_094 ...

Page 95: ...ont brake adjusting nut Make sure the cut out on the adjusting nut is seated on the brake arm pin Apply the brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you cannot adjust the freeplay properly see your Honda dealer 1 2 3 3 2 06 03 14 16 17 31 31GEL670_095 ...

Page 96: ...e Pedal Freeplay Brakes Servicing Your Honda Inspection Place your motorcycle on its side stand Check freeplay by slowly depressing the brake pedal until the brake starts to engage If necessary adjust to the specified range 1 2 Freeplay 1 06 03 14 16 17 38 31GEL670_096 ...

Page 97: ...out disassembly Application of the brake control lever or pedal causes the arrow on the brake arm to move toward a reference mark on the brake panel Check the freeplay If you can t adjust the freeplay properly see your Honda dealer Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Turn the rear brake adjusting nut Make sure the ...

Page 98: ...e your Honda dealer Place your motorcycle on its side stand Check that the front lever and rear pedal assemblies are positioned properly and the securing bolts are tight Check the front brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the front brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Front Make sure the ...

Page 99: ...ll loosen more rapidly due to the initial seating of the parts Excessively loose spokes may result in instability at high speeds and the possible loss of control Loose spokes may also cause rim or spoke damage not covered by warranty It s also important that the rim locks are secure to prevent tire slippage It is not necessary to remove the wheels to perform the recommended service in the Maintena...

Page 100: ...ntenance stand or support block under the engine Secure the rear of the motorcycle with tie down straps Remove the front fork protector page Unscrew the front brake adjusting nut Pull the front brake lever in and disconnect the brake cable from the brake arm Remove the front axle nut and front axle shaft Pull the brake assembly out carefully Remove the wheel Take care to prevent getting grease oil...

Page 101: ...e fork leg is located in the slot in the brake panel Torque the axle to Check front brake adjustment page If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 2 1 3 5 6 85 06 03 14 16 18 18 31GEL670_101 ...

Page 102: ...n straps Unscrew the rear brake adjuster Press the rear brake pedal and disconnect the brake rod from the brake arm Loosen the lock nut and adjusting nut on the chain adjuster on both sides Unscrew the rear axle nut Pull the rear axle shaft out Push the wheel forward and derail the drive chain from the rear sprocket Remove the wheel Take care to prevent getting grease oil or dirt on the brake shoe...

Page 103: ...s are installed properly Adjust the drive chain page Torque the axle nut to Adjust the rear brake page Apply the rear brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity ...

Page 104: ...e detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations on tire repair and replacement Make sure the valve stem caps are secure If necessary install a new cap Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handl...

Page 105: ...ew miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The correct cold tire pressures are A flat tire or blowout is inconvenient and may even cause an accident Take time to inspect your tires and wheels before you ride For more information about handling flat tires see page If you decide to adjust tire pressure...

Page 106: ...d carefully inspect the tire as described on page Inspect carefully for bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Look closely for cuts slits or cracks in the tires Replace a tire if you can see fabric or cord Check for rocks or other objects embedded in the tire or tread Remove any objects Check the position of both valve stems A tilted valve s...

Page 107: ...Servicing Your Honda The tires that came on your motorcycle were designed to provide a good combination of handling braking durability and comfort across a broad range of riding conditions Use a replacement tire equivalent to the original Replace the tube any time you replace a tire The old tube will probably be stretched and if installed in a new tire could fail Have the wheel balanced after a ne...

Page 108: ...ions Refer to on page Check the side stand spring for damage and loss of tension Check the side stand assembly for freedom of movement If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean engine oil 1 2 1 45 06 03 14 16 19 11 31GEL670_108 ...

Page 109: ... motorcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary Before servicing your drive chain turn the engine OFF lower the side stand and check that your transmission is in neutral It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule Check slack in the lower drive chain run midway between th...

Page 110: ...g cont d Inspect the drive chain for damaged rollers loose pins dry or rusted links kinked or binding links excessive wear Replace the drive chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or shows signs of rust Lubricate any kinked or binding links and work them free Adjust chain slack if needed Check the chain slider ...

Page 111: ...t limit of adjustment Excessive slack indicates the chain is worn beyond its service limit To check the chain s service limit remove the drive chain page Then measure the distance between a span of pins from pin center to pin center If the distance exceeds the service limit the drive chain is worn out and should be replaced 5 New Chain Service Limit 77 105 06 03 14 16 19 32 31GEL670_111 ...

Page 112: ...ated scale 103 Adjustment Drive Chain Servicing Your Honda Use of a new chain with worn sprockets will cause rapid chain wear Inspect the front and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Loosen the lock nuts on both sides of the swingarm Loosen the rear axle nut cont d 1 2 6 2 1 06 03 14 16 19 40 31GEL670_112 ...

Page 113: ...ease chain slack Align the chain adjuster index marks with the graduated scales on both sides of the swingarm Torque the rear axle nut to If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly Check rear brake pedal freeplay and adjust as necessary page Freeplay is affected when repositioning the rear wheel to adjust drive chain sla...

Page 114: ...ink retaining clip with pliers Do not bend or twist the clip Remove the master link Remove the drive chain Inspect the drive chain for possible wear or damage Replace the drive chain if it has damaged rollers loose fitting links or otherwise appears unserviceable Clean the drive chain with a non flammable high flash point solvent such as kerosene not gasoline and allow it to dry cont d 2 1 3 1 06 ...

Page 115: ...ter link and pulling the old chain to position the new chain on the sprockets Inspect the sprocket teeth for wear or damage We recommend replacing the sprocket whenever a new chain is installed Lubricate the drive chain Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting ...

Page 116: ...ou re cleaning be sure to look for damage wear and gasoline or oil leaks To clean your motorcycle you may use water a mild neutral detergent and water a mild spray and wipe cleaner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is still ...

Page 117: ...uel tank drive chain carburetor Rinse your motorcycle thoroughly with cool water to remove loose dirt Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles Wash your motorcycle with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the...

Page 118: ...rusting Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance 6 7 8 06 03 14 16 20 27 31GEL670_118 ...

Page 119: ...110 Servicing Your Honda 06 03 14 16 20 29 31GEL670_119 ...

Page 120: ...for an off road adventure how to transport and store your Honda and how to be an environmentally responsible motorcycle owner Preparing for a Ride 112 Transporting Your Honda 114 Storing Your Honda 116 You the Environment 119 06 03 14 16 20 32 31GEL670_120 ...

Page 121: ...d Management USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your motorcycle and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owne...

Page 122: ...ends on the kind of terrain how long you expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 9 06 03 14 16 20 45 31GEL67...

Page 123: ...railer rail Attach the lower ends of two straps to the tie down hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork Use a loading ramp Make sure the fuel valve is off Secure the motorcycle in an upright position using motorcycle tie down straps Avoid using rope which can loosen and allow the motorcycle to fall ove...

Page 124: ...ront suspension is compressed about half way Too much pressure is unnecessary and could damage the fork seals We recommend that you do not transport your motorcycle on its side This can damage the motorcycle and leaking gasoline could be a hazard Use another tie down strap to keep the rear of the motorcycle from moving 06 03 14 16 20 55 31GEL670_124 ...

Page 125: ...toring it That way needed repairs won t be forgotten and it will be easier to get your motorcycle running again For more information about storage refer to the available from your Honda dealer USA only We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage 06 03 14 16 21 00 31GEL6...

Page 126: ...rage Storing Your Honda Tips Change the engine oil page Fill the fuel tank Make sure the fuel fill cap is properly installed Check that the fuel valve is OFF Drain the carburetor into an approved gasoline container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is important to assure proper performance after storage cont d 1 2 3 4 119 64...

Page 127: ... page then test ride your motorcycle at low speeds Cover your motorcycle with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Inflate the tires to their recommended pressures page...

Page 128: ... damaged and ride only in areas approved for off road vehicles Loud motorcycles can be offensive Ride as quietly as possible don t remove your spark arrester and don t modify the muffler or any other part of your air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your motorcycl...

Page 129: ...d contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and get instructions on how to dispose of non recyclable wastes 06...

Page 130: ...ething may go wrong This section gives practical advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines 122 If Your Engine Quits or Won t Start 123 If You Have a Flat Tire 124 If You Crash 125 If You Lose Your Key 126 If a Component Fails 127 112 06 03 14 16 21 29 31GEL670_130 ...

Page 131: ... decide what to do Whatever the problem the most important rules are If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help When a problem is more s...

Page 132: ...ns for specific problems follow If the engine wasn t making any unusual noises before it quit running and it feels normal when you operate the kickstarter you can probably rule out a major mechanical problem Check the fuel fill cap vent tube to see if it is pinched or obstructed Turn the fuel valve OFF disconnect the fuel line that goes from the fuel valve to the carburetor then momentarily turn t...

Page 133: ...the fuel system appears to be okay check the ignition system this requires a spark plug wrench If you cannot identify or correct the problem you will have to push your motorcycle back to your base or get some help Operate the kickstarter while you watch the spark plug If it sparks the ignition system is probably working If there is no spark install a new spark plug if you have one with you If ther...

Page 134: ...t tire The motorcycle will be hard to handle and if the tire comes off the rim it may lock up the wheel and cause you to crash Personal safety is your first priority after an accident If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding If you cannot ride safely send someone for help Do not ride if you will risk further i...

Page 135: ...ealer check the frame and suspension after any serious crash Be sure to record your key number in the section at the rear of the manual You ll need this number to have a duplicate key made If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their record...

Page 136: ...if there is any doubt it s best to be conservative and safe The drive chain master link brake lever or pedal control cables and other components can be damaged as you ride in dense brush or over rocky terrain Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you If the drive chain comes off because the master link clip gets knocked off you may...

Page 137: ...128 Taking Care of the Unexpected 06 03 14 16 22 09 31GEL670_137 ...

Page 138: ...ensions capacities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 130 Specifications 132 Break in Guidelines 137 Emission Control Systems 138 Oxygenated Fuels 142 06 03 14 16 22 13 31GEL670_138 ...

Page 139: ...ne serial numbers are required when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the section at the rear of the manual The engine number is stamped on the left side of the engine The VIN is stamped on the left side of the steering head 2 1 06 03 14 16 22 19 31GEL670_139 ...

Page 140: ... Technical Information Quick Reference The color code is helpful when ordering replacement parts You may record the color and code in the section at the rear of the manual The color label is attached to the left side of the frame down tube 1 06 03 14 16 22 24 31GEL670_140 ...

Page 141: ...nda USA only or Honda Canada only Foam Filter Oil or an equivalent after draining 0 6 US qt 0 6 after disassembly 0 8 US qt 0 8 Overall length Overall width Overall height Wheelbase Fuel tank capacity Fuel tank reserve Fuel recommendation Air cleaner oil Engine oil capacity Dimensions Fuel Lubricants 132 Specifications Technical Information 06 03 14 16 22 34 31GEL670_141 ...

Page 142: ...ce label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil Displacement Bore stroke Compression ratio Passenger capacity Maximum weight capacity Cargo capacity Engine oil recommendation Drive chain lubricant Fuel Lubricants Engine Specifications Capacities Fuel Lubricants 133...

Page 143: ...0 70 mm 1 700 100 rpm or or Intake Exhaust or Primary reduction Gear ratio 1st 2nd 3rd Final reduction Final drive Valve clearance cold Spark plug standard Spark plug cold climate below 5 C 41 F Spark plug extended high speed riding Spark plug gap Idle speed Engine Specifications Power Transmission 134 Specifications Technical Information 06 03 14 16 22 54 31GEL670_143 ...

Page 144: ...96 3 mm 15 psi 100 kPa 1 0 kgf cm cushion stroke 3 4 in 87 mm axle travel 2 8 in 70 mm axle travel Drive chain freeplay New chain length Used chain service limit length Caster Trail Tire size front Tire size rear Tire type Tire pressure front cold Tire pressure rear cold Suspension front Suspension rear Power Transmission Chassis Suspension 135 Specifications Technical Information 06 03 14 16 23 0...

Page 145: ...18 lbf ft 24 N m 2 5 kgf m 35 lbf ft 46 N m 4 8 kgf m Engine oil drain bolt Wheel axles Torque Specifications 136 Specifications Technical Information 06 03 14 16 23 10 31GEL670_145 ...

Page 146: ... assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration 06 03 14 16 23 14 31GEL670_146 ...

Page 147: ...aust emission standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that motorcycles built after January 1 1983 comply with applicable noise emission standards for one year or 1 865 miles 3 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only The Vehi...

Page 148: ... engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions t...

Page 149: ...ntrol prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance...

Page 150: ...g or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your motorcycle will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must deface or destro...

Page 151: ...minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline...

Page 152: ...her service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately 06 03 14 16 23 43 31GE...

Page 153: ...144 Technical Information 06 03 14 16 23 45 31GEL670_153 ...

Page 154: ...contains information on your warranty and how to get an official Honda service manual Authorized Manuals 146 Warranty Coverage 149 Warranty Service 150 Contacting Honda 151 The Honda Rider s Club USA only 152 Your Honda Dealer 153 06 03 14 16 23 49 31GEL670_154 ...

Page 155: ...only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owners should...

Page 156: ...f Add 8 25 Total Price 147 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 157: ...Inc U S funds only Do not send cash MasterCard VISA Discover Date Customer Signature These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order Check here if your billing address is different from the shipping address shown above Expiration Mo Yr Account Number P O BOX 072...

Page 158: ...For more information see your Honda dealer It is important to realize that your warranty for your Honda applies to defects in material or factory workmanship Your warranty coverage does not apply to normal wear or deterioration associated with using the motorcycle There are responsibilities restrictions and exclusions which apply to these warranties Please read the Honda Motorcycle Warranties Book...

Page 159: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of...

Page 160: ...ny differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2220 Torrance CA 90509 2220 mailstop 100 4C 7B telephone 866 784 1870 Canada Refer to the warranty booklet that was supplied with your vehicle Please include the foll...

Page 161: ...letion of a Motorcycle Safety Foundation training course Separate complimentary training from the Specialty Vehicle Institute of America for purchasers of new ATVs 24 hour toll free roadside assistance for your new Honda includes roadside assistance for your transport vehicle up to one ton as long as your Honda is aboard or in tow One full year of magazine six issues Racing contingency programs an...

Page 162: ...you purchased an off road motorcycle ATV or PWC your benefits do not include roadside assistance or trip interruption protection Contact your Honda dealer for more information or call 1 800 847 4722 or log on to www hrca honda com 06 03 14 16 24 46 31GEL670_162 ...

Page 163: ...ada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your dealer can inform you about competition and other riding events in your area You ...

Page 164: ...155 Consumer Information 06 03 14 18 10 21 31GEL670_164 ...

Page 165: ...g Accessories Modifications 8 Loading 8 Accessories Modifications 10 Safety Labels 12 Operation Component Locations 14 Operating Controls 14 Fuel Valve 17 Choke Lever 18 Ignition Switch 19 Engine Stop Switch 20 Front Brake Lever 20 Throttle 20 Shift Lever 21 Rear Brake Pedal 21 Kickstarter 21 Side Stand 21 Are You Ready to Ride 24 Protective Apparel 24 Is Your Motorcycle Ready to Ride 26 Pre ride ...

Page 166: ...ngine 32 Preparation 32 Starting Procedure 32 Flooded Engine 34 How to Stop the Engine 34 Shifting Gears 35 Braking 37 Parking 38 Post ride Inspection 39 The Importance of Maintenance 43 Maintenance Safety 45 Important Safety Precautions 45 Maintenance Schedule 47 Maintenance Record 51 Maintenance Component Locations 52 Seat Removal 55 Front Fork Protector Removal 56 06 03 14 18 10 29 31GEL670_166...

Page 167: ...6 Engine Throttle 69 Clutch System 72 Valve Clearance 74 Engine Idle Speed 77 Spark Plug 78 Spark Arrester 80 Chassis Suspension 82 Brakes 85 Wheels 90 Tires Tubes 95 Side Stand 99 Drive Chain 100 Appearance Care 107 Preparing for a Ride 112 Transporting Your Honda 114 Storing Your Honda 116 You the Environment 119 06 03 14 18 10 32 31GEL670_167 ...

Page 168: ...uits or Won t Start 123 If You Have a Flat Tire 124 If You Crash 125 If You Lose Your Key 126 If a Component Fails 127 Vehicle Identification 130 Specifications 132 Break in Guidelines 137 Emission Control Systems 138 Oxygenated Fuels 142 Authorized Manuals 146 Warranty Coverage 149 Warranty Service 150 Contacting Honda 151 The Honda Rider s Club USA only 152 Your Honda Dealer 154 06 03 14 18 10 3...

Page 169: ...ication 89 lever front 20 pedal rear 21 shoe wear 88 braking 37 break in guidelines 137 capacity fuel 58 carburetor idle speed 77 choke lever 18 cleaner air 66 cleaning appearance care 107 clearance valve 74 clutch system adjustment 72 color label 131 consumer information 145 controls operating 13 customer service 151 06 03 14 18 10 40 31GEL670_169 ...

Page 170: ...tarting 32 stop switch 20 stopping 34 won t start 123 environment protecting 119 filter air 66 flat tire 124 flooded engine starting 34 fork 82 front brake lever 20 lever freeplay 85 front fork protector removal 56 front suspension 82 front wheel removal 91 fuel recommendation 57 oxygenated 142 tank capacity 58 valve 17 06 03 14 18 10 45 31GEL670_170 ...

Page 171: ... 21 lever front brake 20 shift 21 limit weight 9 loading 8 Honda contacting 151 Honda service manual 146 gap spark plug 78 gasohol 142 gasoline 57 gears shifting 35 idle speed engine 77 inspection post ride 39 pre ride 27 06 03 14 18 10 51 31GEL670_171 ...

Page 172: ...ing controls 13 operation component locations 14 over revving 35 oxygenated fuels 142 parking 38 pedal rear brake 21 pinging engine 57 plug spark 78 post ride inspection 39 pre ride inspection 27 reserve capacity fuel tank 58 rider training 3 153 riding basic operation 29 before 23 clothing 24 precautions 30 safety 2 06 03 14 18 10 56 31GEL670_172 ...

Page 173: ...rk knock 57 spark plug 78 specifications 132 stand side 21 99 starting engine 32 stop switch engine 20 stopping engine 34 storage 116 suspension front 82 rear 83 throttle freeplay 69 limiter 31 71 operation 20 tires air pressure 95 flat 124 replacing 98 towing 35 training rider 3 153 transporting 114 troubleshooting starting 123 06 03 14 18 11 00 31GEL670_173 ...

Page 174: ...ndex U V W unexpected problems 121 valve fuel 17 vehicle identification no VIN 130 warranty coverage 149 extended 149 service 150 washing your motorcycle 108 weight limit 9 wheels 90 06 03 14 18 11 05 31GEL670_174 ...

Page 175: ...lly the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly engine repairs are Air cleaner dirty cleaned but not oiled leaking because of improper installation poor seal Engine oil insufficient quantity improper oil Spokes Loose spoke may break and damage the wheel hub or rim Chain A loosely adjusted chain or a chain stretched because of lack of l...

Page 176: ...ce Quick Reference Record important information here VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 06 03 14 18 11 16 31GEL670_176 ...

Page 177: ...ires spokes rims leaks engine oil fuel drive chain cables nuts bolts spark plug cap throttle and brakes Fuel Capacity unleaded gasoline pump octane number of 86 or higher tank reserve Engine Oil Maximum Weight Capacity rider only no passenger or cargo and any accessories Tires Spark Plug Tire Pressure cold API Service Classification SG or higher except oils labeled as energy conserving on the circ...

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