Honda CRF450X, Owner'S Manual

Page: 65 / 174

Clutch System
12. Lubricate the dust seals (12), rear brake pedal
(13) pivot and pivot bolt (14) with Honda
White Lithium Grease or equivalent.
13. Install the dust seals, washer (16) and pivot
bolt and tighten the bolt to the specified
torque:
36 N·m (3.7 kgf·m, 27 lbf·ft)
If the brake pedal return spring (15) was
removed, connect it.
14. Insert the pin (17).
(12) dust seals (15) brake pedal return spring
(13) rear brake pedal (16) washer
(14) pivot bolt (17) pin
15. Fill the crankcase with transmission oil (page
47).
Servicing Your Honda
59
(15)
(17)
(16)
(14)
(13)
(12)
7. Install the clutch pressure plate (8).
8. Install the six clutch springs and bolts (9).
9. Tighten the bolts in a crisscross pattern in 2 or
3 steps, to the specified torque:
12 N·m (1.2 kgf·m, 9 lbf·ft)
10.Install the O-ring (10) in the groove of the
clutch cover (11).
11.Install the clutch cover by tightening the six
cover bolts to the specified torque:
10 N·m (1.0 kgf·m, 7 lbf·ft)
(8) clutch pressure plate
(9) clutch spring bolts/springs
(10) O-ring (11) clutch cover
(8)
(9)
(11)
(10)
Clutch Disc/Plate Installation
1. Coat the clutch disc A (1), B (2) and plates (3)
with clean transmission oil.
2. Starting and ending with the two clutch disc
A, alternately install the six clutch disc B and
seven clutch plates.
(1) clutch disc A
(2) clutch disc B
(3) clutch plates
3. Apply oil to the clutch lifter rod (4).
4. Insert the clutch lifter rod into the mainshaft.
5. Apply transmission oil to the needle bearing
(5) and washer (6) and install them to the
clutch lifter (7).
6. Install the clutch lifter onto the rod.
(4) clutch lifter rod (6) washer
(5) needle bearing (7) clutch lifter
(3)
(2)
(1)
(1)
(2) (1)
(6)
(5)
(7)
(4)
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