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Honda CRF250L, User Manual

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Honda CRF250L User Manual Download Page 74

Clutch

 

u

 Adjusting the Clutch Lever Freeplay

72

Maintenance

Adjusting the Clutch Lever 
Freeplay

❙

Minor Adjustment

Attempt adjustment with the minor clutch 
cable adjuster first.

1.

Pull back the rubber dust cover.

2.

Loosen the minor lock nut.

3.

Turn the minor clutch cable adjuster until 
the freeplay is 10 to 20 mm (0.4 to 0.8 in).

4.

Tighten the minor lock nut and check the 
freeplay again.

5.

Install the rubber dust cover.

Minor clutch 
cable 
adjuster

Minor 
lock nut

+

–

Rubber dust 
cover

13 CRF250L-32KZZB000.book  72 ページ  ２０１２年３月１４日　水曜日　午前１１時２３分

http://mototh.com

Summary of Contents for CRF250L

Page 1: ...s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following codes in this manual indicate each country The illustrations here in are based on the ED type Country Codes The specifications may vary with each locale Code Country E UK F France ED European direct sales U Austral...

Page 2: ...our own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t foll...

Page 3: ...nts Motorcycle Safety P 2 Operation Guide P 20 Maintenance P 35 Troubleshooting P 77 Information P 95 Specifications P 106 Index P 109 13 CRF250L 32KZZB000 book 4 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 4: ...rcycle Please read this section to ensure rider and passenger safety Safety Guidelines P 3 Image Labels P 6 Safety Precautions P 11 Riding Precautions P 12 Accessories Modifications P 16 Off Road Safety P 17 Loading P 18 13 CRF250L 32KZZB000 book 2 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 5: ...t mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Even if you have ridden other motorcycles practice riding in a safe area to become familiar...

Page 6: ...y Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded...

Page 7: ...nd cautiously Your motorcycle may have suffered damage that is not immediately apparent Have your motorcycle thoroughly checked at a qualified service facility as soon as possible Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air ...

Page 8: ...el The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIO...

Page 9: ...hey understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle Do not use a bat...

Page 10: ...ssories and luggage Read carefully the instructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 159 kg 351 lb which is the maximum weight capacity The luggage weight must not exceed 4 5 kg 10 lb under any circumstances The fitting of large fork mounted or larg...

Page 11: ...sure Driver only Front 150 kPa 1 50 kgf cm2 22 psi Rear 150 kPa 1 50 kgf cm2 22 psi Driver and passenger Front 150 kPa 1 50 kgf cm2 22 psi Rear 150 kPa 1 50 kgf cm2 22 psi Tyre size Front 3 00 21 51P Rear 120 80 18M C 62P Tyre brand IRC Front GP 21F Z Rear GP 22R 13 CRF250L 32KZZB000 book 9 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 12: ...BEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 25 to 35 mm 1 0 to 1 4 in Freeplay 13 CRF250L 32KZZB000 book 10 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 13: ...n response to weather and road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection Gloves Full finger leather gloves with high abrasion resistance Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection ...

Page 14: ...addition to your helmet and eye protection we recommend off road motorcycle boots and gloves riding trousers with knee and hip pads a jersey with elbow pads and a chest shoulder protector Riding Precautions During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard ...

Page 15: ...at the brakes reducing their effectiveness Use engine braking with intermittent use of the brakes to reduce speed Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surface...

Page 16: ...ood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended Parking with the Side Stand 1 Stop the engine 2 Push the side stand down 3 Slowly lean the motorcycle to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduces stability and ma...

Page 17: ... number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 98 Do not use stale or contaminated petrol or an oil petrol mixture Avoid getting dirt or water in the fuel tank Refuelling and Fuel Guidelines 13 CRF250L 32KZZB000 book 15 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 18: ... on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling 3WARNING Improper accessories or modifications can cause a crash in which you can b...

Page 19: ...u can assist each other in case of trouble Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are not familiar with the terrain ride cautiously Hidden rocks holes or ravines could spell disaster Muffler is required in most off road areas Don t modify your exhaust system...

Page 20: ...bjects near the lights or the muffler Also follow these guidelines when you ride off road on rough terrain Do not carry a passenger Keep cargo small and light weight 2 Maximum luggage weight P 106 Make sure it cannot easily be caught on brush or other objects and that it does not interfere with your ability to shift position to maintain balance and stability 3WARNING Overloading or improper loadin...

Page 21: ...Motorcycle Safety 19 13 CRF250L 32KZZB000 book 19 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 22: ...l drain bolt P58 Front brake fluid reservoir P62 Coolant reserve tank P60 Engine oil fill cap P56 Rear brake fluid reservoir P62 Engine oil level inspection window P56 Engine oil filter P58 13 CRF250L 32KZZB000 book 20 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 23: ...ver P54 Side stand P64 Fuel fill cap P32 Clutch lever P71 Seat P53 Drive chain P65 Fuse box P93 Crankcase breather P75 Shift lever P31 Battery P55 Main fuse P94 13 CRF250L 32KZZB000 book 21 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 24: ...ition switch is turned on all the mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems B button A button 13 CRF250L 32KZZB000 book 22 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 25: ... Distance ridden since tripmeter was reset press and hold B button to reset to 0 0 km mile at the tripmeter display Clock 12 hour display To set the clock P25 Fuel gauge Remaining fuel when the 1st E segment and fuel indicator start flashing approximately 1 5 litres 0 40 US gal 0 33 Imp gal Speedometer 13 CRF250L 32KZZB000 book 23 ページ ２０１２年５月２４日 木曜日 午後６時１分 http mototh com ...

Page 26: ... then on 1 E type only Changing the speed and mileage units a Turn the ignition switch on b Press and hold A button and B button until the units start flashing c Press B button to select either km h km or mph mile for the speedometer odometer and tripmeter Ordinary display E type only Changing of speed and mileage units Clock setting hour Clock setting minute Except E type Clock setting hour Clock...

Page 27: ...lashing b Press B button until the desired hour is displayed u Press and hold to advance the hour fast c Press A button The minute digits start flashing d Press B button until the desired minute is displayed u Press and hold to advance the minute fast e Except E type Press A button The clock is set and then the hour digits start flashing again E type only Press A button The clock is set and then t...

Page 28: ...s turned on with the engine stop switch in the RUN position If it comes on while riding P79 Comes on briefly when the ignition switch is turned on with the engine stop switch in the RUN position If it comes on while engine is running P80 Neutral indicator Comes on when the transmission is in Neutral 13 CRF250L 32KZZB000 book 26 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 29: ...27 Operation Guide Left turn signal indicator Right turn signal indicator High beam indicator 13 CRF250L 32KZZB000 book 27 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 30: ...y switch to the OFF position to stop the engine Start button Headlight turns off when operating the starter motor Horn button Turn signal switch u Pressing the switch turns the turn signal off Headlight dimmer switch High beam Low beam 13 CRF250L 32KZZB000 book 28 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 31: ...iggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position Ignition Switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position ON Turns electrical system on for starting riding OFF Turns engine off LOCK Locks steering Push Ignition key a b Tur...

Page 32: ...completely closed If the engine does not start a Open the throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying steps a b again If Engine Will Not Start P78 NOTICE If the engine does not start within 5 seconds turn the ignitio...

Page 33: ...ycle transmission has six forward gears in a one down five up shift pattern If you put the motorcycle in gear with the side stand down the engine will shut off 1 N 2 3 5 4 6 13 CRF250L 32KZZB000 book 31 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 34: ... Cap a After refuelling align the fuel fill cap latch with the slot in the filler neck b Push the fuel fill cap into the filler neck until it snaps closed and locks c Remove the key and close the lock cover u The key cannot be removed if the cap is not locked Fuel filler opening Lock cover Ignition key Filler neck Fuel fill cap 3WARNING Petrol is highly flammable and explosive You can be burned or...

Page 35: ...in to lock b Remove the key and close the lock cover u Use the helmet holder only when parked Ignition key Pin Helmet holder Lock cover 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 13 CRF...

Page 36: ...eat Removing the Seat P53 Tool Kit The tool kit is stored in the tool box located on the left side of the motorcycle Insert the ignition key and turn it clockwise to open the tool box Document bag Tool box Ignition key Tool kit 13 CRF250L 32KZZB000 book 34 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 37: ...dule P 37 Maintenance Fundamentals P 40 Tool kit P 52 Removing Installing Body Components P 53 Seat P 53 Left Side Cover P 54 Battery P 55 Engine Oil P 56 Coolant P 60 Brakes P 62 Side Stand P 64 Drive Chain P 65 Wheels P 70 Clutch P 71 Throttle P 74 Crankcase Breather P 75 Other Adjustments P 76 Headlight Aim P 76 Brake Light Switch P 76 13 CRF250L 32KZZB000 book 35 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 ht...

Page 38: ...ou can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instruc...

Page 39: ...accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda rec...

Page 40: ...ry Lubricate Replace Clean Items Pre ride Check 2 P 40 Frequency 1 Annual Check Regular Replace Refer to page 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Fuel Line Fuel Level 32 Throttle Operation 74 Air Cleaner 2 Crankcase Breather 3 75 Spark Plug Valve Clearance Engine Oil 56 Engine Oil Filter 58 Engine Idle Speed Radiator Coolant 5 3 Years 60 Cooling System Secondary Air Supply System I I I ...

Page 41: ...r Replace Refer to page 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Drive Chain 4 Every 1 000 km 600 mi 65 Drive Chain Slider 4 69 Brake Fluid 5 2 Years 62 Brake Pads Wear 63 Brake System 40 Brake Light Switch 76 Headlight Aim 76 Lights Horn Engine Stop Switch Clutch System 71 Side Stand 64 Suspension Nuts Bolts Fasteners 4 Wheels Tyres 4 Every 6 000 km 4 000 mi 48 Steering Head Bearings I I I ...

Page 42: ... level Add engine oil if necessary Check for leaks 2 P 56 Coolant level Add coolant if required Check for leaks 2 P 60 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 65 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 62 63 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function...

Page 43: ... are tight Check the rims for any damage 2 P 70 Be sure the fuel fill cap is securely fastened 2 P 32 Check for loose cables and other parts and anything that appears abnormal Use a wrench to check the tightness of all accessible nuts bolts and fasteners 13 CRF250L 32KZZB000 book 41 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 44: ...r label The colour label is attached to the frame near the rear brake fluid reservoir Replacing Parts 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle Colour label 13 CRF250L 32KZZB000 book 42 ページ ２０１２年３月１４日 水曜日 午前１...

Page 45: ... starting to corrode and are coated with a white substance wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal 3WARNING The battery gives off explosive hydr...

Page 46: ...something electrical on your motorcycle stops working check for and replace any blown fuses 2 P 93 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 108 NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery a...

Page 47: ... the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API cla...

Page 48: ...hly makes strange noises has damaged rollers or loose pins or missing O rings or kinks have the chain inspected by your dealer Also inspect the engine sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer Brake Fluid NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fl...

Page 49: ...s petrol and benzene abrasive cleaner chain cleaner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Pro Honda HP is a pre mixed solution of antifreeze and distilled water A concentration of antifreeze below 4...

Page 50: ...a month or any time you think the tyres look low Always check air pressure when your tyres are cold If you decide to adjust the tyre pressure for a particular off road riding condition make changes a little at a time Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also insp...

Page 51: ...d replace the tyres when the minimum tread depth is reached Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 13 CRF250L 32KZZB000 book 49 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 52: ...ed with Honda Genuine balance weights or equivalents after the tyre is installed Remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always...

Page 53: ...ype air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer Air Cleaner 13 CRF250L 32KZZB000 book 51 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 54: ...he tools contained in the kit Spark plug wrench 10 mm Box wrench 8 10 mm Open end wrench 12 14 mm Open end wrench Standard Phillips screwdriver Screwdriver handle Extension bar 5 mm Hex wrench 6 mm Hex wrench 17 mm Box end wrench 19 mm Box end wrench 24 mm Box end wrench Fuse puller 13 CRF250L 32KZZB000 book 52 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 55: ...e seat back and up Installation 1 Align the recess with the tab and insert the prongs into the front stay and rear stay 2 Install the collars onto the hook bolts Tighten the hook bolts Seat Hook bolt Collars Hook bolt Recess Prongs Rear stays Front stay Tab Torque 21 N m 2 1 kgf m 15 lbf ft 13 CRF250L 32KZZB000 book 53 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 56: ...removed to access the battery main fuse and fuse box Removal 1 Remove the bolt 2 Remove the prong from the grommet 3 Remove the left side cover Installation Install the parts in the reverse order of removal Grommet Prong Left side cover Bolt 13 CRF250L 32KZZB000 book 54 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 57: ...tery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight The clock will be maintained for 30 minutes and reset to 1 00 if the battery is disconnected For proper handling of the battery see Maintenance Fundamentals 2 P 43 Battery Goes Dead 2 P 88 Battery Battery ho...

Page 58: ...p the engine and wait 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper and lower level marks in the oil inspection window Oil fill cap Upper level Lower level Oil level inspection window 13 CRF250L 32KZZB000 book 56 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 59: ... oil level uDo not overfill above the upper level mark uMake sure no foreign objects enter the oil filler opening uWipe up any spills immediately 2 Securely reinstall the oil fill cap For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 45 NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and ...

Page 60: ...ch off stop the engine and wait for 2 to 3 minutes 3 Park on a firm level surface and lower the side stand 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap drain bolt and sealing washer to drain the oil 6 Remove the oil filter cover oil filter spring and gasket by removing the oil filter cover bolts uDiscard the oil and oil filter at an approved recycling centre NOTICE Using the ...

Page 61: ...nded oil 2 P 45 and install the oil fill cap 11 Check the oil level 2 P 56 12 Check that there are no oil leaks Torque 12 N m 1 2 kgf m 9 lbf ft Torque 24 N m 2 4 kgf m 18 lbf ft Required oil When changing oil engine oil filter 1 5 litres 1 6 US qt 1 3 Imp qt When changing oil only 1 4 litres 1 5 US qt 1 2 Imp qt NOTICE Improper installation of the oil filter can result in serious damage to the en...

Page 62: ... is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant 1 If the coolant level is below the lower level add the recommended coolant 2 P 47 until the level reaches the upper level mark Add fluid only from the reserve tank cap and do not remove radiator cap Reserve tank Upper level Lower level 13 CRF250L 32KZZB0...

Page 63: ...Securely reinstall the cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Reserve tank cap 13 CRF250L 32KZZB000 book 61 ページ ２０１２年３月１４...

Page 64: ...n the LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer Front Rear Front Rear Front brake fluid reservoir LOWER level mark Rear brake fluid reservoi...

Page 65: ...r 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Front Rear Front Rear Wear indicator Wear indicator Disc Disc Pad Wear indicator Wear indicator Pad 13 CRF250L 32KZZB000 book 63 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http motot...

Page 66: ... tension 3 Sit on the motorcycle put the transmission in Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer Side stand spring 13 CRF250L 32KZZB000 book 64 ページ ２０１２年３月１４日 水曜日 午前１１...

Page 67: ...ler 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in Neutral 3 Check the slack in the lower half of the drive chain midway between the sprockets uDo not ride your motorcycle if the slack exceeds 50 mm 2 0 in 4 Roll the motorcycle forward and check that the chain moves smoothly Drive chain slack 25 to 35 mm 1 0 to 1 4 in 13 CRF250L 32KZZB000 b...

Page 68: ...drive chain slack adjusted by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in Neutral 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts Lock nut Adjusting plate Rear axle nut Adjusting bolt Lock nut Adjusting bolt Reference mark Adjusting plate Index marks 13 CRF250L 32KZZB000 book 66 ページ ２０１２年３月１４日 水曜日 午前...

Page 69: ...y making sure the index marks on the chain adjusting plate aligns with the reference mark on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut 8 Hold the adjusting bolts and tighten the lock nuts 9 Recheck drive chain slack If a torque wrench was not...

Page 70: ... indicator groove on the chain adjuster plate enters the red zone on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced If necessary have the drive chain replaced by your dealer Chain DID 520VF Indicator groove Red zone 13 CRF250L 32KZZB000 book 68 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 71: ...e To inspect the wear limit line remove the drive sprocket cover by removing the bolts If necessary have the drive chain slider replaced by your dealer To inspect the wear limit indicator remove the drive chain cover by removing the bolts U type only Drive chain cover Bolts U type only Drive chain slider Wear limit line Wear limit indicator Drive sprocket cover Bolts 13 CRF250L 32KZZB000 book 69 ペ...

Page 72: ...sible loss of control It is not necessary to remove the wheels to perform the recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations 2 P 82 1 Inspect the wheel rims and spokes for damage 2 Tighten any loose spokes 3 Rotate the wheel slowly to see if it appears to wobble If it does the rim is out of round or not true If the wobble ...

Page 73: ...for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Freeplay at the clutch lever 10 to 20 mm 0 4 to 0 8 in Freeplay Clutch lever 13 CRF250L 32KZZB000 book 71 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 74: ...t 1 Pull back the rubber dust cover 2 Loosen the minor lock nut 3 Turn the minor clutch cable adjuster until the freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the minor lock nut and check the freeplay again 5 Install the rubber dust cover Minor clutch cable adjuster Minor lock nut Rubber dust cover 13 CRF250L 32KZZB000 book 72 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 75: ...sen the major lock nut 3 Turn the major clutch cable adjuster until the clutch lever freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the major lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle shoul...

Page 76: ...tomatically or if the cable is damaged have the motorcycle inspected by your dealer Adjusting the Throttle Freeplay 1 Loosen the lock nut 2 Turn the adjuster until the freeplay is 2 to 6 mm 0 1 to 0 2 in 3 Tighten the lock nut and inspect the throttle action again Freeplay at the throttle grip flange 2 to 6 mm 0 1 to 0 2 in Freeplay Flange Throttle grip Adjuster Lock nut 13 CRF250L 32KZZB000 book ...

Page 77: ...ing the Crankcase Breather 1 Remove the crankcase breather tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube Crankcase breather tube 13 CRF250L 32KZZB000 book 75 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 78: ... in or out as necessary Obey local laws and regulations Adjusting the Brake Light Switch Check the operation of the brake light switch Turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Pinion Lower Raise Brake light switch Adjusting nut A B 13 CRF250L 32KZZB000 book 76 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh...

Page 79: ...n P 80 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 80 Other Warning Indication P 81 Fuel Gauge Failure Indication P 81 Tyre Puncture P 82 Electrical Trouble P 88 Battery Goes Dead P 88 Burned out Light Bulb P 88 Blown Fuse P 93 13 CRF250L 32KZZB000 book 77 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 80: ...uIf the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure engine stop switch is RUN position 2 P 28 Check for a blown fuse 2 P 93 Check for a loose battery connection or battery terminal corrosion 2 P 55 Check the condition of the battery 2 P 88 If the problem continues have your motorcycle inspected by your dealer 13 C...

Page 81: ...e OFF position Suspect a fault Do not start the engine Transport your motorcycle to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 60 Do not start the engine Transport your motorcycle to your dealer 4 Check the coolant level in the reserve tank and add coolant as necessary 2 ...

Page 82: ...lfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible 13 CRF250L 32KZZB000 book 80 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 83: ...auge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 13 CRF250L 32KZZB000 book 81 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 84: ...e a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described Removing Wheels Follow these procedures if you need to remove a wheel in order to repair a puncture 3WARNING Riding your motorcycle with a temporary tyre or tube repair ca...

Page 85: ...our motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist 5 Remove the front axle shaft side collars and wheel uAvoid getting grease oil or dirt on the disc or pad surfaces uDo not pull the brake lever while the front wheel is removed Axle pinch bolts Front axle shaft 13 CRF250L 32KZZB000 book 83 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 86: ...ound 5 Apply the brake lever several times Then pump the fork several times 6 Tighten the axle pinch bolts 7 Raise the front wheel off the ground again and check that the wheel rotates freely after you release the brake 8 Lower the front wheel on the ground again If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lea...

Page 87: ...nd turn the adjusting bolts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut 4 Remove the drive chain from the rear wheel sprocket by pushing the rear wheel forward 5 Remove the rear axle shaft and adjusting plates Lock nut Rear axle nut Adjusting bolt Lock nut Rear axle shaft Adjusting bolt Drive chain 13 CRF250L 32KZZB000 book 85 ページ ２０１...

Page 88: ...ile the wheel is removed Installation 1 To install the rear wheel reverse the removal procedure uTake care to prevent the brake caliper from scratching the wheel during installation 2 Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm NOTICE When installing the brake caliper into position carefully fit the brake disc between the pads to avoid scratching t...

Page 89: ...s then recheck the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque 88 N m 9 0 kgf m 65 lbf ft 13 CRF250L 32KZZB000 book 87 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 90: ...dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications 2 P 108 NOTICE Jump starting using an automobile battery is ...

Page 91: ...ull out the bulb without turning it 6 Install a new bulb and parts in the reverse order of removal uInstall the dust cover with its tabs positioned vertically Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Socket Headlight assembly Tabs Bolts Bolts Pin Tabs Bulb Dust cover 13 CRF250L 32KZZB000 book 89 ページ ２０１...

Page 92: ...out the bulb without turning 4 Install a new bulb and parts in the reverse order of removal Brake Tail Light Bulb 1 Remove the bolts A 2 Remove the number plate bracket 3 Remove the bolt B collar A bolts C and collars B Bulb Bolts A Bolt B Number plate bracket Bolts C Collars B Collar A Socket 13 CRF250L 32KZZB000 book 90 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 93: ...ile raising the rear fender 6 Turn the socket counterclockwise and remove it 7 Slightly press the bulb and turn it counterclockwise 8 Install a new bulb and parts in the reverse order of removal Brake tail light assembly Collar Hook bolt Rear fender Hook bolt Collar Collar Bulb Socket 13 CRF250L 32KZZB000 book 91 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 94: ...Signal Bulb 1 Remove the screw 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal Bulb Turn signal lens Screw 13 CRF250L 32KZZB000 book 92 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 95: ...1 Remove the left side cover 2 P 54 2 Open the fuse box 3 Pull the fuses out with the fuse puller in the tool kit one by one check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box 5 Install the left side cover Fuse box Spare fuses 13 CRF250L 32KZZB000 book 93 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 96: ...check for a blown fuse Always replace a blown fuse with a spare of the same rating uSpare main fuse is provided on the starter magnetic switch 4 Install the left side cover Starter magnetic switch Main fuse Spare main fuse Wire connector NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer 13 CRF250L 32KZZB000 book 94 ページ ２０１２年３月１４日 ...

Page 97: ...s Containing Alcohol P 98 Catalytic Converter P 99 Caring for Your Motorcycle P 100 Storing Your Motorcycle P 102 Transporting Your Motorcycle P 103 You the Environment P 104 Serial Numbers P 105 13 CRF250L 32KZZB000 book 95 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 98: ...uplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Ignition key 13 CRF250L 32KZZB000 book 96 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 99: ...iling to do so will drain the battery The display locks 999 999 when the read out exceeds 999 999 The tripmeter A B returns to 0 0 when the read out exceeds 999 9 The owner s manual registration and insurance information can be stored in the plastic document bag located under the seat 2 P 53 A banking lean angle sensor automatically stops the engine and fuel pump if the motorcycle falls over To re...

Page 100: ...l methyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability If you notice any undesirable operatin...

Page 101: ...talytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfirin...

Page 102: ...ra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil suffer greatly reduced braking effectiven...

Page 103: ...aner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u Any condensation inside the headlight should dissipate after a few minutes of running the engine Do not use waxes containing compounds at the mat painted surface u Using plenty of water clean the mat painted surface with a soft cloth or sponge Dry with a soft clean cloth u Use neutral dete...

Page 104: ...e If you store your motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 47 Place your motorcycle on a maintenance stand and position a block so that both...

Page 105: ...rcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission 13 CRF250L 32KZZB000 book 103 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 106: ...roved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse ...

Page 107: ...motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on the left side of the crankcase You should record these numbers and keep them in a safe place Frame number Engine number 13 CRF250L 32KZZB000 book 105 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 108: ...ght 144 kg 317 lb Maximum weight capacity 1 159 kg 351 lb Maximum luggage weight 2 4 5 kg 10 lb Passenger capacity Rider and 1 passenger Minimum turning radius 2 3 m 7 4 ft Displacement 250 cm3 15 3 cu in Bore stroke 76 0 55 0 mm 2 99 2 17 in Compression ratio 10 7 1 Fuel Unleaded petrol Recommended 91 RON or higher Tank capacity 7 7 litres 2 03 US gal 1 69 Imp gal Battery YTX7L BS 12V 6 0Ah 10 HR...

Page 109: ...035 in Idle speed 1 450 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 4 litres 1 5 US qt 1 2 Imp qt After draining filter change 1 5 litres 1 6 US qt 1 3 Imp qt After disassembly 1 8 litres 1 9 US qt 1 6 Imp qt Recommended brake fl...

Page 110: ...ht 12V 21 5W Front turn signal lights 12V 21W 2 Rear turn signal lights 12V 21W 2 Position light 12V 5W Main fuse 30A Other fuses 10A 5A Hook bolts 21 N m 2 1 kgf m 15 lbf ft Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Oil filter cover bolts 12 N m 1 2 kgf m 9 lbf ft Front wheel axle shaft 73 5 N m 7 5 kgf m 54 lbf ft Front wheel axle pinch bolts 20 N m 2 0 kgf m 15 lbf ft Rear wheel axle nut...

Page 111: ...nal 92 C Caring for Your Motorcycle 100 Clutch System 71 Colour label 42 Coolant 47 60 Crankcase Breather 75 D Digital Clock Adjustment 25 Drive Chain 65 E Electrical Trouble 88 Engine Number 105 Oil 45 56 Oil Filter 58 Overheats 79 Starting 30 Stop Switch 28 30 97 Stopping 97 Environment 104 Equipment Owner s Manual 34 97 Tool Kit 52 13 CRF250L 32KZZB000 book 109 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http ...

Page 112: ...mmer Switch 28 Helmet Holder 33 High Beam Indicator 27 High Coolant Temperature Indicator 26 79 Horn Button 28 I Ignition Cut off System Banking Sensor 97 Side Stand 64 Ignition key 96 Ignition Switch 29 30 Image Labels 6 Indicators 26 Instruments 22 L Labels 6 Left side cover 54 Load Limits 18 Loading Guidelines 18 13 CRF250L 32KZZB000 book 110 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 113: ... Safety 17 Oil Engine 45 56 Overheating 79 P Parking 14 Parts Location 20 Petrol 15 32 98 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 26 80 Protective Apparel 11 R Recommended Coolant 47 Fuel 32 Oil 45 Refuelling 32 Removal Left side cover 54 Seat 53 Riding Precautions 12 13 CRF250L 32KZZB000 book 111 ページ ２０１２年３月１４日 水曜日 午前１１時２３分 http mototh com ...

Page 114: ...ment 33 Owner s Manual 34 97 Tool kit 34 Storing Your Motorcycle 102 Switches 28 T Throttle 74 Tool kit 52 Transporting Your Motorcycle 103 Tripmeter 23 97 Troubleshooting 77 Turn signal indicators 27 Tyres Air Pressure 48 Puncture 82 Replacing 48 82 W Warning Indicators On 80 Washing Your Motorcycle 100 Weight Limit 18 Wheels Front removal 83 Rear removal 85 Rims Spokes 70 13 CRF250L 32KZZB000 bo...

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