Honda CRF110F 2019 Owner'S Manual Download | Manualshive

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105

TAKING CARE OF THE UNEXPECTED

IF YOU CRASH

Personal safety is your first priority after a
crash. If you or anyone else has been
injured, take time to assess the severity of
the injuries and whether it is safe to
continue riding. If you cannot ride safely,
send someone for help. Do not ride if you
will risk further injury.

If you decide that you are capable of riding
safely, first evaluate the condition of your
motorcycle. If the engine is still running,
turn it off and look it over carefully; inspect
it for fluid leaks, check the tightness of
critical nuts and bolts, and secure such
parts as the handlebar, control levers,
brakes, and wheels.

If there is minor damage, or you are unsure
about possible damage, ride slowly and
cautiously. Sometimes, crash damage is
hidden or not immediately apparent, so you
should have your motorcycle thoroughly
checked at a qualified service facility as
soon as possible. Also, be sure to have your
dealer check the frame and suspension after
any serious crash.

19 CRF110F̲

32KYKB30

.book 105 ページ２０１８年１０月１２日金曜日午前１０時３９分

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Summary of Contents for CRF110F 2019

Page 1: ...ds or highways is illegal Children should only use these vehicles under the permanent supervision of an adult responsible of their safety Operating this vehicle if you are under the age of 6 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 6 For your protection always wear a helmet eye protection and protective gear while riding Read instructions cont...

Page 2: ...Honda CRF110F OWNER S MANUAL Honda Motor Co Ltd 2018 19 CRF110F 32KYKB30 book 1 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 3: ...NLY NO PASSENGER This motorcycle is designed and constructed as an operator only model The seating configuration does not safely permit the carrying of a passenger FOR OFF ROAD USE ONLY This motorcycle is designed and manufactured for off road use only PARENTS READ IMPORTANT MESSAGE ON PAGE 1 READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the...

Page 4: ...oduction information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission 19 CRF110F 32KYKB30 book 3 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 5: ...ting and regular maintenance are essential To help meet the challenges safely and enjoy the adventure fully become thoroughly familiar with this Owner s Manual BEFORE YOU RIDE THE MOTORCYCLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your motorcycle other property or the environment Pleasant riding and tha...

Page 6: ...ications may vary with each locale The illustrations here in are based on the ED type This vehicle pictured in this owner s manual may not match your actual vehicle ED European direct sales U Australia New Zealand 19 CRF110F 32KYKB30 book 5 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 7: ... you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including Safety Labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal ...

Page 8: ...rcycle correctly and safely This entire manual is filled with important safety information please read it carefully You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions 19 CRF110F 32KYKB30 book 7 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 9: ...MENT 8 LOAD LIMITS AND GUIDELINES 12 LABELS 19 PARTS LOCATION 22 INDICATORS page 24 MAJOR COMPONENTS Information you need to operate this motorcycle 24 BRAKES 29 CLUTCH 30 FUEL 33 ENGINE OIL 34 WHEELS TYRES 39 ESSENTIAL INDIVIDUAL COMPONENTS 39 IGNITION SWITCH 40 START BUTTON 41 ENGINE STOP SWITCH 19 CRF110F 32KYKB30 book 8 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 10: ...VER 43 LEFT FUEL TANK SHROUD 44 RIGHT SIDE COVER 45 CLIP page 46 OPERATION 46 PRE RIDE INSPECTION 48 STARTING THE ENGINE 50 Ignition Cut Off 51 RUNNING IN 52 RIDING 54 BRAKING 55 PARKING 55 ANTI THEFT TIPS 19 CRF110F 32KYKB30 book 9 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 11: ...N 77 SPARK ARRESTER 79 DRIVE CHAIN 84 WHEEL RIMS AND SPOKES 85 WHEEL REMOVAL 88 BRAKE SHOES WEAR 89 BATTERY 91 FUSE REPLACEMENT 94 FRONT SUSPENSION 95 REAR SUSPENSION page 96 SIDE STAND 97 CLEANING 100 TRANSPORTING 102 STORAGE GUIDE 102 STORAGE 104 REMOVAL FROM STORAGE 105 TAKING CARE OF THE UNEXPECTED 107 SPECIFICATIONS 111 MANUFACTURER AUTHORISED REPRESENTATIVE AND IMPORTER FOR EU MARKET 19 CRF1...

Page 12: ...ld the motorcycle up get on and comfortably sit on the seat with both feet touching the ground They should also be able to easily reach and work the brakes the throttle and all other controls ATHLETIC ABILITY is necessary for riding a motorcycle Generally speaking your youngster should be good at riding a bicycle before getting on a motorcycle Can your youngster judge speeds and distances on a bic...

Page 13: ... Remember learning to ride a motorcycle is a gradual step by step process It takes time patience and practice many hours over a period of weeks or months SUPERVISION is another important obligation of parents Even after youngsters have become skilled off road riders they should always ride with adult supervision It helps to regularly remind young riders of basic safety rules and cautions And remem...

Page 14: ... Parents on page 1 There is much that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual Following are a few that we consider to be most important Throttle Limiter for New Riders Your motorcycle came with an optional throttle stopper screw that can be installed to restrict the maximum engine speed for new riders See page 76 for instructions...

Page 15: ...avement and the motorcycle does not have turn signals and other features required for use on public roads If you need to cross a paved or public road get off and walk your motorcycle across Take Time to Learn and Practice Developing appropriate off road riding skills is important to your safety and is a gradual step by step process You can start by practicing at low speeds in a safe area and slowl...

Page 16: ...r ability to make good judgements and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Bike in Safe Condition For safe riding it s important to inspect your motorcycle b...

Page 17: ... and have a chin strap that can be tightened securely An open face helmet offers some protection but a full face helmet offers more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle glov...

Page 18: ...below keeping your hands on the handlebars and feet on the footpegs Helmet and Eye Protection Off road motorcycle gloves Riding trousers with Protector Off road motorcycle boots Long sleeved apparel and Protector 19 CRF110F 32KYKB30 book 7 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 19: ...hange this motorcycle s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the motorcycle can carry The following pages give more specific information on loading accessories and modifications Loading How much weight you put on your motorcycle and how you load it are important to your safety If you decide to carry cargo you should be aware...

Page 20: ...ines Keep cargo small and light Make sure it cannot easily be caught on brush or other objects and that it does not interfere with your ability to shift position to maintain balance and stability Place weight as close to the centre of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied d...

Page 21: ... accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not reduce ground clearance and lean angle limit suspension travel or steering travel alter your riding position or interfere with operating any controls Improper accessories or modif...

Page 22: ...ndling stability and braking making it unsafe to ride Because safety vehicle movement and clearance must be taken into consideration you must consult your tyre maker or Honda dealer before changing your tyre model type Removing or modifying your exhaust system such as the spark arresters or mufflers or other equipment can also make your motorcycle illegal 19 CRF110F 32KYKB30 book 11 ページ２０１８年１０月１２...

Page 23: ... injury Others provide important safety information Read this information carefully and don t remove the labels If a label comes off or becomes hard to read contact your dealer for a replacement There is a specific symbol on each label The meanings of each symbol and label are as follows 19 CRF110F 32KYKB30 book 12 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 24: ...e serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION with YELLOW background You CAN be HURT if you don t follow instructions 19 CRF110F 32KYKB30 book 13 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 25: ...oper understanding of the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or skin can cause burns or loss of eyesight Read this manual carefully and understand it before handling the battery Failure to do so can cause personal injury and damage to the vehicle Do not use the battery if the level of el...

Page 26: ...nly use this vehicle under the permanent supervision of an adult responsible of their safety Operating this vehicle if you are under the age of 6 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 6 For your protection always wear a helmet eye protection and protective gear while riding 19 CRF110F 32KYKB30 book 15 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 27: ...0 4 0 8 in Freeplay REAR CUSHION LABEL GAS FILLED Do not open Do not heat CE MARK ED type only Engine net power 5 6 kW Machine mass 77 kg FUEL LABEL ED type only Unleaded petrol only ETHANOL up to 10 by volume 19 CRF110F 32KYKB30 book 16 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 28: ...17 USE CAUTION LABEL BATTERY LABEL DRIVE CHAIN LABEL REAR CAUTION LABEL 19 CRF110F 32KYKB30 book 17 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 29: ...18 CE MARK ED type only FUEL LABEL ED type only 19 CRF110F 32KYKB30 book 18 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 30: ... switch Front brake lever Throttle grip Start button Fuel fill cap Engine stop switch Fuel reserve indicator PGM FI malfunction indicator lamp MIL Ignition indicator lamp 19 CRF110F 32KYKB30 book 19 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 31: ...20 Engine oil drain bolt Footpeg Clutch adjuster Spark arrester Kickstarter Oil fill cap dipstick Spark plug Rear brake pedal 19 CRF110F 32KYKB30 book 20 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 32: ...21 Air cleaner Drive chain Main fuse Sub fuse Side stand Footpeg Shift lever Crankcase breather plug Battery 19 CRF110F 32KYKB30 book 21 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 33: ...d to the locations as shown in the illustrations Their functions are described in the tables 1 PGM FI malfunction indicator lamp MIL 2 Ignition Indicator 3 Fuel reserve indicator 1 2 3 19 CRF110F 32KYKB30 book 22 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 34: ...ake the motorcycle to your dealer as soon as possible 2 Ignition Indicator When the ignition switch is turned on the ignition indicator comes on If the indicator does not come on when it should have your dealer check for problems 3 Fuel reserve indicator When this indicator comes on while riding fuel reserved in the tank is about 0 7 0 18 US gal 0 15 Imp gal The indicator should also light for a f...

Page 35: ...he front brake lever 1 freeplay should be maintained at 10 20 mm 0 4 0 8 in Adjust the freeplay of the brake lever with the front wheel pointed straight ahead Adjusting the Front Brake Lever Freeplay 1 Pull back the rubber dust cover 2 Loosen the lock nut 3 and turn the cable adjuster 4 Tighten the lock nut and check the adjustment 1 Front brake lever 2 Dust cover 3 Lock nut 4 Front brake cable ad...

Page 36: ...st cover 3 Loosen the front brake cable guide bolt 5 4 Loosen the lock nut 6 at the lower end of the cable Turn the adjusting nut 7 to obtain the specified freeplay Tighten the lock nut and check the adjustment If proper adjustment cannot be obtained by this method see your dealer 5 Cable guide bolt 5 6 Lock nut 7 Adjusting nut A Decrease freeplay B Increase freeplay 6 7 B B A A 19 CRF110F 32KYKB3...

Page 37: ... freeplay After adjustment confirm the freeplay of the brake lever Other Checks Check the brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Make sure the brake arm spring and fasteners are in good condition 8 Brake arm 8 19 CRF110F 32KYKB30 book 26 ページ２０１８年１０月１...

Page 38: ...ake pedal 1 moves before the brake starts to take hold Freeplay should be 10 20 mm 0 4 0 8 in 3 If adjustment is necessary turn the rear brake adjusting nut 2 1 Rear brake pedal 1 2 Rear brake adjusting nut 3 Brake arm pin A Decrease freeplay B Increase freeplay 3 2 A A B B 19 CRF110F 32KYKB30 book 27 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 39: ...ake pedal is released If proper adjustment cannot be obtained by this method see your dealer After adjustment push the brake arm 4 to confirm that there is a gap between the adjusting nut 2 and the brake arm pin 3 After adjustment confirm the freeplay of the brake pedal Other Checks Make sure the brake rod brake arm spring and fasteners are in good condition 2 Adjusting nut 3 Brake arm pin 4 Brake...

Page 40: ...en the lock nut 5 After adjustment test ride the motorcycle to be certain the clutch operates properly The engine should start easily with the kickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer 1 Lock nut 2 Clut...

Page 41: ...refueling turn the fuel fill cap clockwise until it clicks Insert the breather tube into the steering stem nut Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Do not spill the petrol If you do wipe up the spills immediately 1 Fuel fill cap 2 Breather tube 3 Steering stem nut ...

Page 42: ...park knock or pinking persists consult your dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently 19 CRF110F 32KYKB30 book 31 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 43: ...than 5 methanol even if it has cosolvents and corrosion inhibitors The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol If it does confirm the type an...

Page 44: ...inutes 3 Stop the engine After 2 3 minutes remove the oil fill cap dipstick wipe it clean and reinsert the oil fill cap dipstick without screwing it in Remove the oil fill cap dipstick The oil level should be between the upper and lower level marks on the oil fill cap dipstick 4 If required add the specified oil page 67 up to the upper level mark Do not overfill 5 Reinstall the oil fill cap dipsti...

Page 45: ...ence Wheels that are deformed or damaged must be replaced And when the tyre is punctured it is essential to stop as soon as possible and inspect the tyre by removing the tyre Please consult your dealer for tyre repair and replacement Tyres age even if they have not been used or have only been used occasionally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation i...

Page 46: ...e more prone to damage from surface hazards and wear unevenly Make sure the valve stem caps are secure If necessary install new caps Always check air pressure when your tyres are cold If you check air pressure when your tyres are warm even if your motorcycle has only been ridden for a few miles the readings will be higher If you let air out of warm tyres to match the recommended cold pressures the...

Page 47: ...lace the tyre if you can see fabric or cord Excessive tread wear Also if you hit a pothole or hard object pull to the side of the road as soon as you can safely and carefully inspect the tyres for damage Tread Wear You must periodically confirm the tread wear depth Replace tyres before tread depth at the centre of the tyre reaches the following limit Minimum tread depth Front 3 0 mm 0 12 in Rear 3...

Page 48: ... as a new one and it may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Any time a tube is replaced the tyre should be carefully inspected as described on page 36 19 CRF110F 32KYKB30 book 37 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 49: ...s for your motorcycle are Front 14 1 4 Rear 12 1 6 Whenever you replace a tyre use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed Also remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and if installed in a new tyre it could fail Installing improper tyres on your motorcycle can affect han...

Page 50: ...ding insert the key and turn it to the ON position After parking the motorcycle remove the key 1 Ignition switch 1 ON OFF OFF ON Key Position Function Key Removal OFF The engine cannot be operated Key can be removed ON With the engine stop switch at RUN and the transmission in neutral the engine can be started Key cannot be removed 19 CRF110F 32KYKB30 book 39 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 51: ...art button 1 is next to the throttle grip When the start button is pressed the starter motor cranks the engine See page 48 for the starting procedure 1 Start button 1 19 CRF110F 32KYKB30 book 40 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 52: ... in the RUN position the engine will operate When the switch is in the STOP position the engine will not operate This switch is intended primarily as an emergency switch and should normally remain in the RUN position 1 Engine stop switch 1 19 CRF110F 32KYKB30 book 41 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 53: ...ubber grommets aligning the side cover tab 7 with lower edge of the left fuel tank shroud 2 Align the rib 8 of the side cover with the groove 9 of the battery compartment Press the side cover into position 3 Install the collar bolt A and bolt B and tighten them 1 Bolt A 2 Collar 3 Bolt B 4 Side cover 5 Prongs 6 Grommets 7 Tab 8 Rib 9 Groove 6 3 2 1 8 9 5 4 5 6 7 19 CRF110F 32KYKB30 book 42 ページ２０１...

Page 54: ...age 45 3 Remove the left fuel tank shroud 2 by removing the bolt 3 and pulling the prong 4 from the grommet 5 Installation Installation is in the reverse order of removal 1 Clip 2 Left fuel tank shroud 3 Bolt 4 Prong 5 Grommet 5 3 1 2 4 19 CRF110F 32KYKB30 book 43 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 55: ...1 Attach the side cover on the rear frame aligning its tab 6 with the lower edge of the right fuel tank shroud 2 Align the side cover prongs with the rubber grommets Press the side cover into position 3 Install the collar and bolt and tighten them 1 Bolt 2 Collar 3 Side cover 4 Prongs 5 Grommets 6 Tab 6 2 3 5 5 1 4 19 CRF110F 32KYKB30 book 44 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 56: ... up the centre pin to release the lock Pull out the clip from the hole Installation Insert the clip into the hole Press down the centre pin securely to lock the clip 19 CRF110F 32KYKB30 book 45 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 57: ... adjust freeplay pages 24 28 Tyres check condition and pressure page 34 38 Spokes check and tighten if necessary page 84 Drive chain check condition and slack page 79 Adjust and lubricate if necessary Chain slider check slider wear page 80 Throttle check for smooth opening and full closing in all steering positions Adjust freeplay if necessary pages 74 76 Improperly maintaining this motorcycle or ...

Page 58: ...n terminal check for looseness Engine stop switch check for proper function page 41 Nuts bolts fasteners check the front and rear wheels to see that the axle nuts are tightened securely Check security of all other nuts bolts and fasteners 19 CRF110F 32KYKB30 book 47 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 59: ...e door open run the engine only long enough to move your motorcycle out of the garage Do not use the electric starter for more than 5 seconds at a time Release the start button for approximately 10 seconds before pressing it again Preparation Before starting insert the key and turn the ignition switch ON Make sure that the transmission is in neutral and the engine stop switch is at RUN and the PGM...

Page 60: ... let kickstarter return to the top of its stroke With the throttle completely closed operate the kickstarter starting from the top of the stroke kick through to the bottom with a rapid continuous motion 2 If you cannot start the engine open the throttle slightly about 3 mm 0 1 in without freeplay NOTICE Allowing the kickstarter to snap back freely against the pedal stop can damage the engine case ...

Page 61: ...rt after repeated attempts it may be flooded with excess fuel To clear a flooded engine turn the engine stop switch to STOP Open the throttle fully and crank the engine several times with the kickstarter Turn the engine stop switch to RUN and follow the normal starting procedure Ignition Cut Off Your motorcycle is designed to automatically stop the engine and fuel pump if the motorcycle is over tu...

Page 62: ...ure reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts and rapid acceleration 19 CRF110F 32KYKB30 book 51 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 63: ... TENANCE SCHEDULE on page 59 and explanation for SIDE STAND on page 96 1 After the engine has warmed up the motorcycle is ready for riding 2 Close the throttle and raise the shift lever to shift into 1st low gear 3 Increase engine speed by gradually opening the throttle 4 When your speed increases close the throttle and shift to 2nd gear by raising the shift lever 5 This sequence is repeated to sh...

Page 64: ...e to overrev in the next lower gear the rear wheel may lose traction resulting in a possible loss of vehicle control Do not shift gears without closing the throttle The engine and drive train could be damaged by overspeed and shock Do not tow the motorcycle or coast for long distances while the engine is off The transmission will not be properly lubricated and damage may result Do not run the engi...

Page 65: ...losing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking ...

Page 66: ...he side stand or overturning 3 Remove the key ANTI THEFT TIPS 1 Be sure the registration information for your motorcycle is accurate and current 2 Park your motorcycle in a locked garage whenever possible 3 Use an additional anti theft device of good quality 4 Put your name address and phone number in this Owner s Manual and keep it on your motorcycle at all times Many times stolen motorcycles are...

Page 67: ...e frequent service is needed if you subject your motorcycle to severe use such as competition or ride in unusually wet or dusty areas Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your motorcycle overturns or becomes involved in a crash be sure your dealer inspects all major parts even if you are able to make some repairs MAINTEN...

Page 68: ...r other qualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Failure to properly follow maintenance instructions and precautions can cause yo...

Page 69: ... motorcycle from falling over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around petrol Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your dealer knows your motorcycle best and is fully...

Page 70: ... work should be performed in accordance with standards and specifications of Honda by properly trained and equipped technicians Your dealer meets all of these requirements Should be serviced by your dealer unless the owner has proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by yo...

Page 71: ...12 18 24 FUEL LINE I I FUEL FILTER Every 8 000 km 4 800 mi R THROTTLE OPERATION I I 74 AIR CLEANER NOTE 1 C C C C 64 CRANKCASE BREATHER I I I I 66 SPARK PLUG I I I I 72 VALVE CLEARANCE I I I I I ENGINE OIL R R R R R 67 ENGINE OIL STRAINER SCREEN C C ENGINE OIL CENTRIFUGAL FILTER C C ENGINE IDLE SPEED I I I I I 19 CRF110F 32KYKB30 book 60 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 72: ...00 km 300 mi or every 3 months I L 79 DRIVE CHAIN SLIDER I I I I 80 BRAKE SHOES WEAR I I I I 88 BRAKE SYSTEM I I I I I 24 27 88 CLUTCH SYSTEM I I I I I 29 SIDE STAND I I 96 SUSPENSION I I 94 95 SPARK ARRESTER Every 1 600 km 1 000 mi or every 100 operating hours C 77 NUTS BOLTS FASTENERS I I I WHEELS TYRES I I I I I 34 84 STEERING HEAD BEARINGS I I I 19 CRF110F 32KYKB30 book 61 ページ２０１８年１０月１２日金曜日 ...

Page 73: ...62 TOOL KIT The spark plug wrench 1 and its handle 2 are stored in the tool bag 3 1 Spark plug wrench 2 Handle 3 Tool bag 1 2 3 19 CRF110F 32KYKB30 book 62 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 74: ... replacement parts Record the numbers here for your reference FRAME NO __________________________ The frame number 1 is stamped on the left side of the steering head The engine number 2 is stamped on the left side of the engine ENGINE NO _________________________ 1 Frame number 1 2 Engine number 2 19 CRF110F 32KYKB30 book 63 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 75: ...erval for your particular riding conditions 1 Remove the bolts 1 air cleaner housing cover 2 and air cleaner element 3 2 Wash the air cleaner element in clean nonflammable or high flash point solvent and let it dry thoroughly Never use petrol or low flash point solvents for cleaning the air cleaner element A fire or explosion could result 1 Bolts 2 Air cleaner housing cover 3 Air cleaner element 4...

Page 76: ...en squeeze out the excess oil 4 Install the air cleaner element aligning its hole 4 with the boss 5 on the air cleaner housing 5 Install the air cleaner housing cover and tighten the bolts to the specified torque 1 5 N m 0 2 kgf m 1 1 lbf ft 19 CRF110F 32KYKB30 book 65 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 77: ...If the drain plug overflows the air filter may become contaminated with engine oil causing poor engine performance 1 Place a suitable container under the crankcase breather plug 2 Remove the crankcase breather plug and drain deposits 3 Reinstall the crankcase breather plug 1 Crankcase breather plug 1 19 CRF110F 32KYKB30 book 66 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 78: ...rgy conserving or resource conserving service label on the container They may affect lubrication and clutch performance NOT RECOMMENDED RECOMMENDED Do not use non detergent vegetable or castor based racing oils A P I classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label Viscosity SAE 10W 30 JASO T 903 standard MA Suggested Oil...

Page 79: ... based on average atmospheric temperature in your riding area The following provides a guide to the selection of the proper grade or viscosity of oil to be used at various atmospheric temperatures 19 CRF110F 32KYKB30 book 68 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 80: ...or 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 1 Oil code 2 Oil classification 1 2 19 CRF110F 32KYKB30 book 69 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 81: ...ed engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possi ble after handling used oil Changing the oil requires a torque wrench If you do not have it and the necessary skill we recommend that you h...

Page 82: ...nded grade oil approximately 1 0 1 1 US qt 0 9 Imp qt 6 Reinstall the oil fill cap dipstick 7 Start the engine and let it idle for 3 5 minutes 8 2 3 minutes after stopping the engine check that the oil level is at the upper level mark on the oil fill cap dipstick with the motorcycle upright on firm level ground Make sure there are no oil leaks NOTICE Running the engine with insufficient oil can ca...

Page 83: ...d result 1 Disconnect the spark plug cap 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using a spark plug wrench provided in the tool kit 4 Visually inspect the spark plug electrodes for wear The centre electrode should have square edges and the side electrode should not be eroded 5 Discard the spark plug if there is apparent wear or if the insulator is cracked or chippe...

Page 84: ... good 1 6 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug 1 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 6 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 10 Reinstall the spa...

Page 85: ...l steering positions 2 Inspect the condition of the throttle cables 1 from the throttle grip down to the throttle body If the cable is kinked chafed or improperly routed it should be replaced and or rerouted 3 Lubricate the cable with a commercially available cable lubricant to prevent premature wear and corrosion 1 Throttle cables 1 19 CRF110F 32KYKB30 book 74 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 86: ... nut 3 and turn the cable adjuster 3 After adjustment check again for smooth rotation of the throttle grip from the fully closed to the fully open position with the steering to the full right and left as well as straight ahead If proper throttle freeplay cannot achieved contact your dealer 1 Cable adjuster 2 Cable boot 3 Lock nut A Decrease freeplay B Increase freeplay 1 2 3 A B 19 CRF110F 32KYKB3...

Page 87: ...screw is installed the throttle opening is restricted to approximately 50 and the maximum engine speed is limited Do not remove the screw except when activating or deactivating the limiter Use only provided screws Do not use any other screw Never operate the motorcycle without either the M6 6 screw or throttle stopper screw installed as debris can enter the housing and cause the throttle to bind 1...

Page 88: ...tem becomes very hot during operation and remains hot for a period of time after stopping the engine Allow the exhaust system to cool before performing this operation 1 Remove the right side cover page 44 2 Remove the muffler protector screw 1 collar 2 and muffler protector 3 1 Muffler protector screw 2 Collar 3 Muffler protector 9 Slots 10 Tabs 3 9 2 1 10 19 CRF110F 32KYKB30 book 77 ページ２０１８年１０月１...

Page 89: ... spark arrester and the new gasket in the muffler and tighten the bolts to the specified torque 10 N m 1 0 kgf m 7 lbf ft 6 Install the muffler protector aligning slots 9 with the tabs 10 on the muffler Install the muffler protector screw and collar and tighten the screw to the specified torque 9 N m 0 9 kgf m 6 6 lbf ft 7 Install the right side cover page 44 4 Bolts 5 Spark arrester 6 Gasket 7 Mu...

Page 90: ...ce the motorcycle on its side stand and shift the transmission into neutral 2 Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand 10 20 mm 0 4 0 8 in 3 Roll the motorcycle forward Stop Check the drive chain slack Repeat this procedure several times Drive chain slack should remain constant If the...

Page 91: ...chain is worn beyond its service limit Remove the drive chain and measure the distance between a span of pins from pin centre to pin centre If the distance exceeds the service limit the chain is worn out and should be replaced New Chain 1 080 mm 42 5 in Service Limit 1 101 mm 43 3 in Measure a span of 86 pins 2 Chain slider 3 Ridge 2 3 3 3 3 19 CRF110F_32KYKB30 book 80 ページ２０１８年１１月１５日木曜日午後４時７分 ...

Page 92: ...requires adjustment the procedure is as follows 1 Place a support block under the engine to raise the rear wheel off the ground 2 Loosen the rear axle nut 1 3 Loosen the lock nuts 2 on both right and left chain adjusters Damaged Sprocket Teeth REPLACE Worn Sprocket Teeth REPLACE Normal Sprocket Teeth GOOD 1 Rear axle nut 2 Lock nut 3 Adjusting nut 4 Chain adjuster 5 Graduated scale 1 2 4 3 5 19 CR...

Page 93: ...ock nuts by holding the adjusting nuts with a spanner 7 Recheck drive chain slack 8 Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack Check rear brake pedal freeplay and adjust as necessary page 27 If a torque wrench is not used for this installation see your dealer as soon as possible to verify proper assembly Lubrication Lubricate every 500 km 30...

Page 94: ...leaning the drive chain A fire or explosion could result 3 Inspect the sprocket teeth for possible wear or damage 4 Lubricate the drive chain page 82 5 Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting the master link The master link is the most critical part affecting ...

Page 95: ...le see your dealer for inspection Maintenance of spoke tension and wheel trueness are critical to safe motorcycle operation During the first 150 km 100 miles spokes will loosen more rapidly due to initial seating of parts Excessively loose spokes may result in high speed instability and possible loss of control 1 Wheel rim 2 Spoke 1 2 19 CRF110F 32KYKB30 book 84 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 96: ...ed in the slot 6 in the brake panel Be sure to tighten the front axle nut to 59 N m 6 0 kgf m 44 lbf ft 2 Check front brake adjustment 3 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench is not used for installation see your dealer as soon as possible to ...

Page 97: ... rod 2 from the brake arm 3 4 Loosen the lock nut 4 and adjusting nut 5 on the chain adjuster on both sides 5 Unscrew the axle nut 6 and pull out the axle 7 Push the wheel forward and derail the drive chain from the rear sprocket Remove the wheel 1 Brake adjuster 2 Brake rod 3 Brake arm 4 Lock nut 5 Adjusting nut 6 Axle nut 7 Axle 4 4 1 2 3 5 7 5 6 19 CRF110F 32KYKB30 book 86 ページ２０１８年１０月１２日金曜日午...

Page 98: ... the drive chain pages 81 82 3 Adjust the brake page 27 4 Apply the brake several times and check for free wheel rotation after the brake pedal is released If a torque wrench is not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 1 Lug 2 Slot 1 2 19 CRF110F 32KYKB30 book 87 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 99: ...e mark 3 on the brake panel 4 If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent FRONT BRAKE REAR BRAKE 1 Arrow 2 Brake arm 3 Reference mark 4 Brake panel 1 3 4 2 1 2 3 4 19 CRF110F 32KYKB30 book 88 ページ２０１８年１...

Page 100: ...ged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough f...

Page 101: ...ead 4 from the battery first then disconnect the positive terminal lead 5 5 Pull out the battery from the battery box Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 2 Check all bolts and other fasteners are secure 1 Battery 2 Battery holder 3 Bolt 4 Negative terminal lead 5 Positive terminal lead 1 4 5 2 3 19 CRF11...

Page 102: ...rt circuit or an overload in the electrical system See your dealer for repair NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causing a dangerous loss of lights or engine power Blown fuse 19 CRF110F 32KYKB30 book 91 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 103: ...The specified fuse is 10 A 1 Remove the left side cover page 42 2 Open the fuse case 2 and pull the fuse out If the main fuse is blown install a new main fuse The spare main fuse 3 is located on the battery box 3 Close the fuse case 4 Install the left side cover page 42 1 Main fuse 2 Fuse case 3 Spare main fuse 1 2 3 19 CRF110F 32KYKB30 book 92 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 104: ...he sub fuse is blown install a new sub fuse The spare sub fuse 3 is located on the battery box 3 Close the fuse case 4 Install the left side cover page 42 NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 1 Sub fuse 2 Fuse case 3 Spare sub fuse 1 2 3 19 CRF110F 32KYKB30 book 93 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 105: ...heck security of all fork and handlebar mounting bolts 1 Operating the motorcycle with loose worn or damaged steering or front suspension components may adversely affect vehicle handling and stability If any suspension components appear worn or damaged consult your dealer for further inspection The suspension components are directly related to safety and your dealer is qualified to determine wheth...

Page 106: ... looseness of the bushings 2 Check all suspension component attachment points 2 for security of their fasteners 3 Check for oil leaks in the shock absorber units If any suspension components appear worn or damaged consult your dealer for further inspection The suspension components are directly related to safety and your dealer is qualified to determine whether or not re placement parts or repairs...

Page 107: ...spring 1 for damage and loss of tension and the side stand assembly for freedom of movement If the side stand is squeaky or stiff clean the pivot area and lubricate the pivot bolt with clean engine oil 1 Side stand spring 1 19 CRF110F 32KYKB30 book 96 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 108: ... from recent operation give the engine and exhaust system time to cool off We recommend the use of a low pressure garden hose to wash your motorcycle NOTICE High pressure water or air can damage certain parts of the motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle If you use a high pressure washer avoid spraying the following areas...

Page 109: ...mage the plastic and painted surfaces 4 After cleaning rinse the motorcycle thoroughly with plenty of clean water and dry with a soft clean cloth Strong detergent residue can corrode alloy parts 5 Dry the motorcycle start the engine and let it run for several minutes 6 Test the brakes before riding the motorcycle Several applications may be necessary to restore normal braking performance 7 Lubrica...

Page 110: ...sponge and mild detergent After washing dry with a soft clean cloth Clean the Mat Painted Surface Using plenty of water clean the mat painted surface with a soft cloth or sponge Dry with a soft clean cloth Use neutral detergent to clean mat painted surface Do not use waxes containing compounds Exhaust Pipe and Muffler Maintenance When the exhaust pipe and muffler are painted do not use a commercia...

Page 111: ...straps Avoid using rope which can loosen and allow the motorcycle to fall over To secure your motorcycle brace the front wheel against the front of the truck bed or trailer rail Attach the lower ends of two straps to the tie down hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork 19 CRF110F 32KYKB30 book 100 ページ ...

Page 112: ...ed about half way Too much pressure is unnecessary and could damage the fork seals Use another tie down strap to keep the rear of the motorcycle from moving We recommend that you do not transport your motorcycle on its side This can damage the motorcycle and leaking petrol could be a hazard 19 CRF110F 32KYKB30 book 101 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 113: ...se these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE 1 Change the engine oil 2 Fill the fuel tank Make sure the fuel fill cap is properly installed Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately 19 CRF110F 32...

Page 114: ...distribute the oil Reinstall the spark plug and spark plug cap 4 Remove the battery Store in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month 5 Wash and dry the motorcycle Wax all painted surfaces Coat chrome with rustinhibiting oil 6 Lubricate the drive chain page 82 7 Inflate the tyres to their recommended pressures Place the motorcycle on blo...

Page 115: ... storage 3 Charge the battery as required Install the battery 4 If your motorcycle has been stored for more than two months drain and replace the fuel 5 Perform all Pre ride Inspection checks page 46 6 Test ride the motorcycle at low speeds in a safe riding area away from traffic 19 CRF110F 32KYKB30 book 104 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 116: ...e If the engine is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your motor...

Page 117: ...tion will occur intermittently while riding Even if this symptom occurs you can continue to ride your motorcycle If unstable engine operation occurs even if sufficient fuel is available have your motorcycle inspected by your dealer as soon as possible 19 CRF110F 32KYKB30 book 106 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 118: ...e oil After draining 1 0 1 1 US qt 0 9 Imp qt After disassembly 1 15 1 22 US qt 1 01 Imp qt Fuel tank 3 7 0 98 US gal 0 81 Imp gal Fuel containing alcohol ETHANOL up to 10 by volume Passenger capacity Operator only no passenger Maximum weight capacity 60 kg 132 lb Technical permissible weight 137 kg 302 lb 19 CRF110F 32KYKB30 book 107 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 119: ...9 mm 0 03 0 04 in Idle speed 1 400 100 min 1 rpm Valve clearance Cold Intake 0 10 mm 0 004 in Exhaust 0 15 mm 0 006 in CHASSIS AND SUSPENSION Caster Trail Tyre size front Tyre size rear Tyre type Wheel size front Wheel size rear 24 25 52 mm 2 0 in 70 100 14M C 37J 80 100 12 50J bias ply tube 14 1 4 12 1 6 19 CRF110F 32KYKB30 book 108 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 120: ... ratio 1st 2 615 2nd 1 555 3rd 1 136 4th 0 916 Final reduction 2 714 ELECTRICAL Battery YTZ4V 12 V 3 Ah 10 HR 12 V 3 2 Ah 20 HR Alternator 0 09 kW 5 000 min 1 rpm FUSE Main fuse 10 A Sub fuse 5 A 19 CRF110F 32KYKB30 book 109 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 121: ... 3 dB A Vibration on seat Not exceed 0 5 m s2 EN1032 Operating conditions UN R41 stationary noise Uncertainty of measurement N A Vibration on handlegrip 2 67 m s2 ISO5349 2001 Operating conditions UN R41 stationary noise Uncertainty of measurement 1 32 m s2 19 CRF110F 32KYKB30 book 110 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 122: ...uthorised representative and Importer for EU market Sundiro Honda Motorcycle Co Ltd No 188 Jiasong Middle Road Huaxin Qingpu District Shanghai China Honda Motor Europe Ltd Aalst Office Wijngaardveld 1 Noord V 9300 Aalst Belgium 19 CRF110F 32KYKB30 book 111 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 123: ...112 19 CRF110F 32KYKB30 book 112 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 124: ...113 19 CRF110F 32KYKB30 book 113 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

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Page 126: ...115 19 CRF110F 32KYKB30 book 115 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 127: ...116 19 CRF110F 32KYKB30 book 116 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 128: ...117 19 CRF110F 32KYKB30 book 117 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 129: ...118 19 CRF110F 32KYKB30 book 118 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 130: ...119 19 CRF110F 32KYKB30 book 119 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 131: ...120 19 CRF110F 32KYKB30 book 120 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 132: ...19 CRF110F 32KYKB30 book 121 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 133: ...19 CRF110F 32KYKB30 book 122 ページ２０１８年１０月１２日金曜日午前１０時３９分 ...

Page 134: ...ds or highways is illegal Children should only use these vehicles under the permanent supervision of an adult responsible of their safety Operating this vehicle if you are under the age of 6 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 6 For your protection always wear a helmet eye protection and protective gear while riding Read instructions cont...

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