Honda 2006 FourTrax Foreman Rubicon Owner'S Manual Download | Manualshive

Page: 185 / 301

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0.006 in (0.15 mm)
0.009 in (0.23 mm)

176

Valve Inspection

Valves

Servicing Your Honda

Saf ety Precautions

Refer to

on page

.

For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Service Manual. All others should have valves adjusted by your
Honda dealer.

Excessive clearance will cause noise. Insufficient clearance will cause
loss of power and possibly damage the valves.

Valve clearance should be:

intake:
exhaust:

131

05/06/08 11:12:04 31HN2650_185

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Summary of Contents for 2006 FourTrax Foreman Rubicon

Page 1: ...e printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the ATV and should...

Page 2: ...ms to US EPA Noise Emission regulations but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highwa...

Page 3: ...his manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed...

Page 4: ...e harm If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction You may also want to...

Page 5: ...important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potent...

Page 6: ...u don t follow instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety...

Page 7: ...nformation you should know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various controls and fea...

Page 8: ...intenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat t...

Page 9: ......

Page 10: ...ost important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels...

Page 11: ...e a few that we consider most important The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Your ATV is designed for one person only There are...

Page 12: ...road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other...

Page 13: ...ake good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink S...

Page 14: ...the vehicle If a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with a hang tag and several labels containing important safety information Anyone wh...

Page 15: ...6 Safety Labels ATV Safety USA only...

Page 16: ...7 Safety Labels ATV Safety...

Page 17: ...8 Safety Labels ATV Safety...

Page 18: ...this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Component Locations 11 Indicato...

Page 19: ...ect Switch 35 Start Button 36 Engine Stop Switch 36 Headlight Switch 37 Headlight Dimmer Switch 37 Horn Button TRX500FGA Canada only 37 Starting Primer Knob 38 Recoil Starter 38 Throttle Lever 39 Gear...

Page 20: ...stop switch start button drive mode select switch choke knob gearshift switches shift lever ignition switch 2WD 4WD select switch horn button TRX500FGA Canada only parking brake lock lever rear brake...

Page 21: ...rear brake pedal front cargo rack starting primer knob seat lock lever rear cargo rack recoil starter flag pole bracket 12 Instruments Controls Operation Component Locations...

Page 22: ...fuel valve trailer hitch accessory socket utility box 13 Instruments Controls Operation Component Locations...

Page 23: ...500 FGA 13 WP button TRX500 FGA 14 plus button TRX500 FGA 15 minus button TRX500 FGA 8 hour select button TRX500 FA 9 minute select button TRX500 FA 10 adjust button TRX500 FA 14 Indicators Displays I...

Page 24: ...the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page with the words If any part of these displays doe...

Page 25: ...l change indicator page Lights when the drive mode is in the 4WD mode The 4WD indicator blinks if there is a possible problem with the 2WD 4WD select system See your Honda dealer as soon as possible 4...

Page 26: ...s when specified maintenance interval for engine oil change is reached page Shows accumulated mileage page Tripmeter Odometer Shows mileage per trip page Hourmeter Shows hours and tenths of hours of e...

Page 27: ...the GPS navigation mode Advances the minutes displayed by the digital clock page Advances the latitude and longitude when in the GPS mode Advances the hour displayed by the digital clock page Advances...

Page 28: ...t button TRX500FA 10 adjust button TRX500FA 11 hourmeter TRX500FA 12 odometer tripmeter 13 digital clock TRX500FA 14 oil change indicator 15 digital clock hourmeter select button TRX500FGA 16 GPS butt...

Page 29: ...ndicators Displays Instruments Controls The drive mode indicator shows the selected drive mode when the ignition switch is in the ON position LOW indicator will be displayed when the shift lever is in...

Page 30: ...e ignition switch is in the ON position The indicator displays N for neutral R for reverse D for drive L for low and 1 5 for the five forward speed positions in the ESP mode will be displayed on the g...

Page 31: ...proaches the oil change interval specified on the maintenance schedule If the oil is changed before the oil change indicator appears be sure to reset the oil change indicator after changing the oil Th...

Page 32: ...ipmeter has two sub modes A and B The odometer registers total distance traveled in miles while the ignition switch is ON The tripmeter shows mileage per trip while the ignition is ON To change the di...

Page 33: ...r and tripmeter The odometer registers total distance traveled in miles while the ignition is ON The tripmeter shows mileage per trip while the ignition is ON To change the display from tripmeter to o...

Page 34: ...ments Controls The hourmeter shows accumulated hours while the ignition is ON The hourmeter provides accurate service period information for initial and regular maintenance To change the display from...

Page 35: ...ng Release the button when the display reaches the desired minute Turn the ignition switch ON To adjust the time proceed as follows for To put the clock in the adjust mode with the hour and minute dis...

Page 36: ...will be set in the adjust mode with the hour display flashing To advance the hour display one unit at a time press and release the plus button or minus button To advance the hour display automatically...

Page 37: ...ars The minutes display will be flashing To advance the minute display one unit at a time press and release the plus button or minus button To advance the minute display automatically press and hold t...

Page 38: ...s Controls When segment RES flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows th...

Page 39: ...ing Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete inf...

Page 40: ...A A B B 1 choke knob A fully ON B fully OFF CENTER OF HANDLEBAR 1 31 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 1 96...

Page 41: ...TER OF HANDLEBAR 1 ignition switch 1 OFF ON ON OFF Key Position Function 32 Ignition Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page...

Page 42: ...LEFT SIDE OF FUEL TANK 1 33 Shift Lever Controls Features Instruments Controls Shifting Gears Riding in Reverse The shift lever has four positions Low L Drive D Neutral N and Reverse R See page and p...

Page 43: ...ve mode select switch LEFT SIDE OF HANDLE COVER 34 Drive Mode Select Switch Controls Features Instruments Controls Shifting Gears The drive mode select switch has three positions D1 D2 and ESP See pag...

Page 44: ...D 4WD select switch is located above the throttle lever To select the drive mode slide the 2WD 4WD select switch to the desired position To check your present drive mode look at the 4WD indicator 2WD...

Page 45: ...button is used for starting the engine Pushing the button in starts the engine See page When the start button is pushed the starter motor will crank the engine The starter motor will not operate if t...

Page 46: ...500FGA Canada only Press the horn button to sound the horn The headlight dimmer switch will not change the assist headlight beam The headlight dimmer switch is used to change between the high and low...

Page 47: ...atures Instruments Controls Starting Procedure Using the Recoil Starter The starting primer knob is located on the carburetor float bowl The knob may be used when starting the engine in extremely cold...

Page 48: ...rols Features Instruments Controls The throttle controls engine rpm speed To increase engine rpm press the lever with your thumb To reduce engine rpm release pressure on the lever The throttle will au...

Page 49: ...trols Shifting Gears Two gearshift switches are used in the ESP manual shift mode These switches are used to select the next higher or lower gear in the transmission To operate press the upshift switc...

Page 50: ...r information on braking techniques see page The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page The brakelights are activ...

Page 51: ...tures Instruments Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are req...

Page 52: ...railer hitch is located on the rear axle housing To use the hitch you ll need a proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the t...

Page 53: ...automobile cigarette lighter because it can damage the socket The accessory socket is attached to the left side under the assist headlight You can use the accessory socket to power a trouble light sp...

Page 54: ...e accessory socket otherwise you may drain the battery The accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See page When you are done usi...

Page 55: ...pen To close The utility box is located on the left side of the front fender You may store small lightweight items in the box Lift the D ring on the quick release fastener Turn it counterclockwise unt...

Page 56: ...us 56 GPS Mode 58 GPS Mode Display 60 Waypoint Number Display 61 Direction to Waypoint Display 62 Distance to Waypoint 64 Basic Waypoint Selection 65 Advanced Waypoint Selection 67 Determining the Coo...

Page 57: ...tains 60 0 latitude equator 48 Introduction GPScape System Any location on Earth may be described by two positioning coordinates These two coordinates measured by degrees minutes and seconds are latit...

Page 58: ...ngitude international date line 49 GPScape System Introduction Longitudes also called meridians are vertical circles extended from the North Pole to the South Pole The zero degree longitude which pass...

Page 59: ...titude and longitude GPScape also calculates altitude above sea level The primary uses of your GPScape System are inputting the latitude and longitude of a destination as a waypoint using the system t...

Page 60: ...y Information Also be aware that the system can distract your attention from operating your ATV if you focus too much on the display or operate the system s controls while riding Do not look at the di...

Page 61: ...t your navigation system must constantly compensate for This can cause occasional positioning errors of up to several hundred feet Since GPScape receives information from satellites orbiting the Earth...

Page 62: ...Position Fix The GPScape System uses satellite information to compute your present position called a position fix Depending on the elapsed time since the ignition was last switched OFF there are three...

Page 63: ...on switch OFF Remove the seat page If the receiver does not get a position fix within about 8 minutes flashing antenna mark as shown in the illustration make sure there are no overhead obstructions bu...

Page 64: ...GPScape System System Start up Reconnect the negative terminal lead and install in the reverse order of removal If you can not obtain a position fix after performing this procedure see your Honda deal...

Page 65: ...stem has determined latitude and longitude but is unable to determine altitude 2D Navigation is not as accurate as 3D Navigation 1 1 satellite status signal strength indicator Display Status 56 Satell...

Page 66: ...2 2 GPS mark 57 Satellite Status GPScape System If the GPS mark blinks as shown in the illustration See your Honda dealer to check and restore the GPScape System 2...

Page 67: ...n use GPScape to show you the direction of any selected waypoint and how far you are from that waypoint via straight line travel You may mark such waypoints as home base camp your favorite riding fish...

Page 68: ...also displays an electronic arrow to indicate the direction to the selected waypoint Any time you are not in the GPS mode the compass direction indicator will function while your ATV is moving one mp...

Page 69: ...er 3 distance to waypoint 4 direction to waypoint 5 GPS mark 6 6 signal strength indicator 2 4 1 2 3 4 GPS Function Digital Readout 60 GPS Mode Display GPS Mode GPScape System The GPS mode display inc...

Page 70: ...lus button To select a lower waypoint number press and release the minus button To fast scroll press and hold the plus or minus button until the desired waypoint number appears A waypoint number appea...

Page 71: ...rections While operating in reverse GPS will continue to direct you as if your ATV is still moving in a forward direction However the system will calculate an accurate distance and display a direction...

Page 72: ...ection to waypoint display will disappear as shown in the illustration and the antenna mark will flash The distance to waypoint display will continue to display the last value shown before the loss of...

Page 73: ...oint Range Display 64 Distance to Waypoint GPScape System GPS Mode The distance to waypoint display shows the straight line distance from your present location to the waypoint The distance range displ...

Page 74: ...t desired destinations Turn the ignition switch ON To select a higher waypoint number press and release the plus button To select a lower waypoint number press and release the minus button To fast scr...

Page 75: ...rk your present position tap do not hold the WP button The waypoint will not be set unless the WP button is pressed a second time Do not hold the WP button down This will cause the system to transitio...

Page 76: ...enths of second 1 2 3 4 1 2 3 4 1 2 3 4 1 waypoint number 2 plus button 3 minus button 4 WP button 5 waypoint distance 5 Advanced Latitude Longitude Entry Sequence 67 Advanced Waypoint Selection GPS M...

Page 77: ...the display is still blinking press and hold the WP button again for about 2 seconds until LAT appears above the WP mark The compass direction indicator will flash Northern Latitude or Southern Latit...

Page 78: ...enter the minutes follow the same procedure used in steps To select and enter the seconds follow the same procedure used in steps To select your entry To select the tenths of a second To fast change...

Page 79: ...ss direction indicator will flash Eastern Longitude or Western Longitude To switch to the other hemisphere press either the plus or minus button To enter the longitude coordinates follow the same proc...

Page 80: ...rough the coordinates display While the display is still blinking press and hold the WP button again until the display shows LAT degrees and minutes Press and hold the WP button until the display begi...

Page 81: ...e Instead you will see the direction to waypoint arrow as long as your ATV is moving one mph or faster The compass direction indicator displays 8 possible directions The compass direction indicator sh...

Page 82: ...a position fix because of a large obstacle nearby or overhead the compass direction indicator will disappear as shown in the illustration and the antenna mark will flash If the receiver reacquires a p...

Page 83: ...UT universal time formerly referred to as Greenwich Mean Time and then calculating your local time The automatic digital clock adjustment will start to function about one minute after your ATV s batte...

Page 84: ...nd adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 76 Protective Apparel 76 Rider Training 78 Age Recomm...

Page 85: ...ection and other protective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gl...

Page 86: ...ng An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear...

Page 87: ...for the ATV Rider Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a...

Page 88: ...cause a crash and you or your passenger could be injured or killed Never carry a passenger on this ATV 79 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended a...

Page 89: ...ume alcohol or drugs before or while operating this ATV 80 No Alcohol or Drugs Before Riding Are You Ready to Ride Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your abili...

Page 90: ...ATV and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your ATV has...

Page 91: ...heck for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Check for deposits in the drain tube If necessary clean the tu...

Page 92: ...sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate no...

Page 93: ...erfere with your balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessories...

Page 94: ...he following load limits apply to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits includes th...

Page 95: ...by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to exte...

Page 96: ...designed and tested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your...

Page 97: ...seriously impair your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester...

Page 98: ...life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page cont d Safe Riding Precautions 91 Off Road Use Only 91 Keep Hands and Feet on C...

Page 99: ...ration Riding Braking 111 Riding Your ATV 113 Making Turns 113 Skidding or Sliding 115 Riding Up Hills 116 Riding Down Hills 120 Crossing or Turning on Hills or Slopes 121 Riding Over Obstacles 123 Ri...

Page 100: ...e 1 and the section beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get ac...

Page 101: ...Feet on Controls Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have diffi...

Page 102: ...e terrain visibility and other operating conditions and your experience 1 footpeg 1 93 Control Speed Safe Riding Precautions Basic Operation Riding Riding at excessive speed increases the chance of an...

Page 103: ...errain Always be alert to changing terrain conditions when operating the ATV 94 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area alway...

Page 104: ...on these kinds of terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 95 D...

Page 105: ...g or operating the engine in an enclosed area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Before...

Page 106: ...it runs smoothly and responds to the throttle with the choke knob in the fully OFF position If idling is unstable open the throttle slightly Normal Air Temperature 10 35 C 50 95 F If the engine is col...

Page 107: ...life of the engine High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow the procedure for Do not race the engine during the warm up period Racing...

Page 108: ...start wait 10 seconds then follow the procedure page If the engine still won t start refer to page You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressi...

Page 109: ...OFF Emergency Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator lights and turn the ignition switch OFF If your ATV is stopped with the en...

Page 110: ...ow To operate the recoil starter If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer After the engine starts allow the starter grip to return slowly Gras...

Page 111: ...Shift D1 and D2 Mode Use this mode for everyday riding The transmission automatically adjusts to keep the engine at the best speed for riding conditions The gear position indicator shows D and the dri...

Page 112: ...t switch Use this position to ride in reverse Reverse R Automatic Shift D1 and D2 Mode In this mode the transmission selects low range ratios There is no difference in performance in the D1 mode and D...

Page 113: ...the shift lever bring the ATV to a complete stop For most shifts move the gearshift lever without pushing the release button You must push the release button before moving the gearshift lever in the f...

Page 114: ...n Riding The drive mode select switch is located on the left side of the handle cover To select the drive mode bring the ATV to a complete stop and turn the drive mode select switch The mode will not...

Page 115: ...hift switch A press 106 Shifting Gears Basic Operation Riding Two gearshift switches are located next to the left handlebar grip upshift and downshift To upshift the transmission press the upshift swi...

Page 116: ...5th top position To downshift press the downshift switch once Remember to close the throttle each time you shift to the next lower position Release the rear brake lever and increase engine speed by g...

Page 117: ...re you feel the engine laboring lugging at low rpm Avoid downshifting to help slow your ATV when engine rpm is high Downshifting when engine speed is near its allowable maximum may over rev the engine...

Page 118: ...a behind you is clear and only operate the ATV at low speed Bring the vehicle to a complete stop then make sure the transmission is in neutral Depress and hold down the brake pedal Be sure there are n...

Page 119: ...n backwards Carefully apply both the front and rear brakes when stopping in reverse gear 110 Riding in Reverse Basic Operation Riding To stop close the throttle and gradually apply both the front and...

Page 120: ...until you regain control then reapply the brakes more gently When possible reduce your speed or complete braking before entering a turn Avoid braking or closing the throttle quickly while turning Eit...

Page 121: ...compression braking by downshifting in the ESP mode with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness For information on how to a...

Page 122: ...in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 113 Making Turns Basic Operation Riding Riding Your ATV Learn how to t...

Page 123: ...rating from a full stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wh...

Page 124: ...Basic Operation Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid...

Page 125: ...ding The ATV s ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own...

Page 126: ...u start up any hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sud...

Page 127: ...t to lose all forward speed Using the front and rear brakes together bring the ATV to a stop with the vehicle pointed straight uphill Get off the ATV while you continue holding the brakes Shift into n...

Page 128: ...ot too steep and you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV Stand with your body facing downhill...

Page 129: ...cribed in this owner s manual 120 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause...

Page 130: ...h your arms extended and braced against the handlebar then go down slowly with the throttle closed Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hil...

Page 131: ...f the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excess...

Page 132: ...as described in this owner s manual 123 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and othe...

Page 133: ...am make sure the water is not too deep or flowing too fast If the brakes don t regain effectiveness stop your ATV and follow the procedures on page If necessary apply the brakes repeatedly until they...

Page 134: ...f the ATV begins to move either while sitting on it or after you dismount find a better parking location Turn the ignition switch OFF and release the brakes While holding the brakes set the parking br...

Page 135: ...126 Basic Operation Riding...

Page 136: ...e for required service and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking...

Page 137: ...Differential Oil 157 Coolant 159 Air Cleaner 163 Engine Throttle 169 Carburetor Choke Cable Knob 171 Engine Idle Speed 172 Spark Plug 173 Valves 176 Spark Arrester 177 Chassis Electrical Battery 202...

Page 138: ...educe air pollution Careful pre ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off road terrain To help you properly care for your...

Page 139: ...rform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be...

Page 140: ...Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flamm...

Page 141: ...dule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training...

Page 142: ...e more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the o...

Page 143: ...150 20 I R I REGULAR ITEMS FREQUENCY WHICHEVER COMES FIRST INITIAL REGULAR INITIAL Every 600 mi 1 000 km 100 operating hours or 12 months R 100 mi 150 km 20 operating hours or 1 month R HOURS MAINT I...

Page 144: ...EELS TIRES STEERING SHAFT HOLDER BEARINGS STEERING SYSTEM Refer to page 201 155 157 182 190 185 191 182 200 179 177 ITEMS REGULAR INITIAL FREQUENCY WHICHEVER COMES FIRST HOURS NOTE 1 2 R EVERY 2 YEARS...

Page 145: ...your ATV is properly maintained Retain detailed receipts to verify the maintenance was performed If the ATV is sold these receipts should be transferred with the ATV to the new owner Make sure whoever...

Page 146: ...front brake fluid reservoir choke knob fuel fill cap front brake lever rear brake lever parking brake lever throttle lever 137 Servicing Your Honda Maintenance Component Locations...

Page 147: ...air cleaner housing drain tube rear brake pedal rear brakelight switch engine oil filter dipstick engine oil filler cap differential oil drain bolt battery main fuse fuse box air cleaner differential...

Page 148: ...cap gear case oil drain bolt front suspension spring pre load adjuster TRX500FGA Canada only front brake caliper rear suspension spring pre load adjuster TRX500FGA Canada only storage compartment own...

Page 149: ...iring additional tools should be performed by your Honda dealer The tool kit includes the following items tool bag pliers spark plug wrench and handlebar 17 mm box end wrench 10 12 mm open end wrench...

Page 150: ...V provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual in the storage compartment below the rear cargo rack Be careful not to flood this area...

Page 151: ...on page Press down on the seat until locks Installation Slide the seat back and lift it Removal Pull the seat lock lever at the right side of the seat The seat must be removed for the air cleaner spa...

Page 152: ...pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to en...

Page 153: ...fueling Procedure Fuel Servicing Your Honda Safety Precautions Fuel tank capacity including reserve Reserve capacity Refer to on page The tank should be refilled as soon as possible after switching to...

Page 154: ...bottom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a gen...

Page 155: ...ife Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil...

Page 156: ...tion Engine Oil Filter Servicing Your Honda Do not use non detergent vegetable or castor based racing oils Do not use API SH or higher oils displaying a circular API energy conserving service label on...

Page 157: ...chart may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines...

Page 158: ...in then remove the dipstick and check the oil level If the oil level is above the tip mark install the dipstick and proceed to the oil level check If the oil does not stick to the dipstick or the oil...

Page 159: ...rfill Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipstick Remove t...

Page 160: ...performance requirements Use a new genuine Honda oil filter specified for your model or a filter of equal quality This procedure requires mechanical skill and professional tools such as a torque wrenc...

Page 161: ...l Filter Servicing Your Honda Install a New Engine Oil Filter Stop the engine place an oil drain pan under the oil tank and crankcase Remove the oil filler cap the drain plug and sealing washer on the...

Page 162: ...e the oil filter bolt and oil filter cover Let the remaining oil drain out Remove the oil filter from the cover Check the O rings are in good condition and then insert a new oil filter to the oil filt...

Page 163: ...d torque Oil tank drain bolt Crankcase drain bolt Fill the oil tank with the recommended grade oil approximately Check that there are no oil leaks If a torque wrench is not used for installation see y...

Page 164: ...il Honda shaft drive oil or equivalent 155 Oil Recommendation Changing Oil Gear Case Oil Servicing Your Honda Safety Precautions Changing the oil with the gear case at normal operating temperature to...

Page 165: ...filler cap and oil level check bolt with a new sealing washer Park the ATV on level ground Place an oil drain pan under the oil drain plug Remove the oil filler cap drain plug and sealing washer Afte...

Page 166: ...Honda shaft drive oil or equivalent 157 Oil Recommendation Changing Oil Differential Oil Servicing Your Honda Safety Precautions Changing the oil with the differential at normal operating temperature...

Page 167: ...the recommended oil Make sure the oil level is at the lower edge of the oil filler inspection hole Install the oil filler cap Park the ATV on level ground Place an oil drain pan under the oil drain pl...

Page 168: ...rrosion Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the anti...

Page 169: ...weather Refer to on page Check the engine coolant level each day before operating your ATV and add if needed Make sure the vehicle is on level ground Remove the reserve tank cap Always add coolant to...

Page 170: ...lacement Servicing Your Honda Coolant Safety Precautions You the Environment Improper disposal of drained fluids is harmful to the environment Refer to on page Coolant should be replaced by your Honda...

Page 171: ...pressured water can damage the radiator core Refer to on page Check the air passages for clogging or damage Remove insects mud or any obstruction with low water pressure Have the radiator checked by...

Page 172: ...will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the...

Page 173: ...3 1 seat lock lever 2 retainer clips 2 UNDER SEAT 164 Cleaning Air Cleaner Servicing Your Honda Unlatch the retainer clips Remove the air cleaner housing cover Remove the seat by pulling the seat lock...

Page 174: ...if it is damaged Remove the sub air cleaner from the air cleaner joint Unscrew the clamp Remove the air cleaner from the air cleaner body Loosen the screw and remove the air cleaner assembly from the...

Page 175: ...l into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Install the air cleaner on th...

Page 176: ...1 dust cover 1 2 2 breather joint UNDER SEAT 167 Dust Cover Air Cleaner Servicing Your Honda Do not push the dust cover too far into the breather joint If the dust cover is dirty clean it 1 2...

Page 177: ...be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the...

Page 178: ...Safety Precautions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the s...

Page 179: ...rom fully open to fully closed in all steering positions If there is a problem see your Honda dealer Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the...

Page 180: ...171 Carburetor Choke Cable Knob Servicing Your Honda Safety Precautions Refer to on page Check the condition of the choke cable Check the operation of the choke knob If the cable is damaged or kinked...

Page 181: ...n your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere Adjust idle speed by turning the throttle stop screw Idle speed in neutral Park your ATV on a firm lev...

Page 182: ...plug in the recommended heat range This ATV uses spark plugs that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs...

Page 183: ...its in the gap replace the plug with a new one Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Using the sp...

Page 184: ...cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats DE...

Page 185: ...proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual All others should have valves adjusted by your Honda dealer Excessive cl...

Page 186: ...and muffler to cool Regular servicing prevents carbon build up which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark...

Page 187: ...the spark arrester screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary Install...

Page 188: ...e type of ride you want to experience can also influence your suspension needs Lower spring pre load provides a softer ride and is usually preferred for light loads and smooth roads Higher spring pre...

Page 189: ...1 1 180 Suspension Spring Pre Load Servicing Your Honda Suspension TRX500FGA Canada only Safety Precautions Refer to on page The spring pre load adjuster has 5 positions for different load or riding...

Page 190: ...n Positions 3 to 5 for when the ATV is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the...

Page 191: ...If the right brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended li...

Page 192: ...fluid can damage plastic and painted surfaces Handle with care Refer to on page Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as...

Page 193: ...contact wash thoroughly and call a doctor immediately if it contacts your eyes It should be above the LOWER level mark If the level is at or below the LOWER level mark check the brake pads for wear p...

Page 194: ...conditions The pads will wear faster in wet or muddy conditions Inspect the pads visually during all regular service intervals to determine the pad wear Always inspect each pad of the right and left...

Page 195: ...T SIDE 186 Rear Brake Pedal Freeplay Brakes Servicing Your Honda Measure the distance the rear brake pedal moves before the brake starts to take hold Freeplay measurement at the tip of the end of the...

Page 196: ...rm pin RIGHT REAR 187 Brakes Servicing Your Honda Adjustment Turn the brake pedal adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is...

Page 197: ...lever 188 Rear Brake Lever Freeplay Brakes Servicing Your Honda If necessary adjust to the specified range Inspection Measure the distance the rear brake lever parking brake lever moves before the bra...

Page 198: ...nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Make sure that the brake cables brake arm spring and...

Page 199: ...check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel Apply the brake control and check the moveme...

Page 200: ...to on page Rear Brake Only Check the operation of the rear brakelight switch at the right side behind the engine from time to time The brakelight should turn on at 0 6 in 15 mm of pedal stroke See pag...

Page 201: ...ng Your Honda Safety Precautions Refer to on page Make sure the engine is off and the parking brake is set Remove the rear brake drain bolt from the bottom of the rear brake cover If any water drains...

Page 202: ...es must be the proper type and size in good condition with adequate tread and correctly inflated This ATV is equipped with low pressure tubeless tires Although the tires are designed specifically for...

Page 203: ...ling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your ATV ride harshly...

Page 204: ...PRESSURE RECOMMENDED PRESSURE 195 Tires Servicing Your Honda The recommended cold tire pressures are Always check air pressure when your tires are cold If you check air pressure when your tires are wa...

Page 205: ...e system found in service stations This will minimize the possibility of tire damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pr...

Page 206: ...o if you hit a pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tires for damage Tread Wear For best performance you should replace a tire before the...

Page 207: ...temporary repairs see page A tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If you have a tire professionally repaire...

Page 208: ...designed to match the performance capabilities of your ATV and provide the best combination of handling braking and comfort It is best to replace all four tires however if that is not possible you mu...

Page 209: ...rd and skid plates replaced if they are cracked or damaged If the guard and plate bolts are loose tighten them securely The engine guard protects the engine crankcase The skid plates protect the frame...

Page 210: ...t boots 1 FRONT 201 Driveshaft Boots Servicing Your Honda Safety Precautions Refer to on page Check the rubber driveshaft boots for damage or leaking grease If necessary have your Honda dealer replace...

Page 211: ...when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery freque...

Page 212: ...ery Charging Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not r...

Page 213: ...Your Honda The battery is located in a compartment under the seat Remove the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Remove the...

Page 214: ...temperature and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following sectio...

Page 215: ...rging may damage the battery We recommend using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionall...

Page 216: ...hat contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to c...

Page 217: ...Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the...

Page 218: ...ly a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake...

Page 219: ...ng through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water an...

Page 220: ...washing your ATV consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles o...

Page 221: ...212 Servicing Your Honda...

Page 222: ...and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride 214 What to Take to the Riding Area 214 What to Take on the Trail 215 Transporting Your Honda 216 Stor...

Page 223: ...USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supp...

Page 224: ...expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the...

Page 225: ...port your ATV we recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gas...

Page 226: ...wn straps in the areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas c...

Page 227: ...y problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the available from your Honda dea...

Page 228: ...s for draining and disposing of drained fuel page Change the engine oil and filter page cont d Make sure the cooling system is filled with a 50 50 antifreeze solution page Fill the fuel tank Make sure...

Page 229: ...and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page once a month Cover your ATV with a porous material Avoid using plastic or...

Page 230: ...as been stored for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required...

Page 231: ...y increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which da...

Page 232: ...deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines 224 If Your Engine Quits or Won t Start 226 If the Transmission Is No...

Page 233: ...t doesn t feel right If you continue riding you could cause more damage and endanger your own safety After a stop take time to assess the situation Carefully inspect your ATV to identify the problem t...

Page 234: ...time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have perma...

Page 235: ...cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can...

Page 236: ...negative the starter motor may be faulty See your Honda dealer SYMPTOM POSSIBLE CAUSE out of fuel flooded engine loose or unconnected spark plug cap loose battery cables weak battery WHAT TO DO Fill...

Page 237: ...d octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer detonates or pings under load See your Honda dealer sooty exhaust rich fuel mixture blubbers rich...

Page 238: ...check and restore the automatic transmission If the gear position indicator shows and blinks while riding perform the following Stop the ATV Turn the ignition switch to the OFF position After the engi...

Page 239: ...a temporary repair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service...

Page 240: ...our ATV on a firm level surface Raise the front or rear wheels off the ground and place a support block under the vehicle Remove the wheel Removal Remove the wheel nuts Avoid getting grease oil or dir...

Page 241: ...heel nuts so that the tapered sides face the wheel rim If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead t...

Page 242: ...t it cool If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the temperature indicator The indicator may turn off after a brief st...

Page 243: ...n ride for awhile carefully watching the indicator Be prepared to stop and add more coolant or water If the leak is bad transport your ATV to a Honda dealer page If there is an oil leak do not ride th...

Page 244: ...damage caused by excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check all the fuses before lookin...

Page 245: ...expected Main and Shift Motor Fuse Access Remove the seat page To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Pull the main fuse out If it i...

Page 246: ...mage to the electrical system Circuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips If the fuse is blown replace it with a spare fuse of the same rating o...

Page 247: ...n do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that...

Page 248: ...ly carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If the...

Page 249: ...ade If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed...

Page 250: ...sition Apply the parking brake Turn the ignition switch to the ON position Use the recoil starter page to start the engine Jump starting is not recommended especially if you use an automobile battery...

Page 251: ...he damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slow...

Page 252: ...sions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 244 Specifications 246 Break in Guidelines 250 High Altitude C...

Page 253: ...n The frame and engine serial numbers and key number may be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The frame nu...

Page 254: ...icle Identification Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The colo...

Page 255: ...lar API service label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil incl...

Page 256: ...5 in 92 0 75 0 mm 9 2 1 IJR7A9 NGK IJR6A9 NGK VX22BC DENSO VX20BC DENSO 1 400 100 rpm 0 009 in 0 23 mm 0 006 in 0 15 mm 0 03 0 04 in 0 8 0 9 mm or or intake exhaust cooling system recommendation cooli...

Page 257: ...154 1 583 2 500 3 222 primary reduction secondary reduction final reduction final drive reverse caster trail tire size front tire size rear tire pressure front rear cold maximum tire pressure front re...

Page 258: ...30 A 30 A LED 12 V 45 W 12 V 21 5 W 2 high oil coolant temperature indicator reverse indicator neutral indicator headlight battery generator wheel nuts differential oil drain bolt rear final gear cas...

Page 259: ...l Information Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttl...

Page 260: ...ill also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitud...

Page 261: ...ly The U S Environmental Protection Agency EPA and the California Air Resources Board CARB require that your ATV comply with applicable exhaust emission standards during its useful life when operated...

Page 262: ...emical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydro...

Page 263: ...mptoms have the vehicle inspected and repaired by your Honda ATV dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfirin...

Page 264: ...of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative...

Page 265: ...ed on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing e...

Page 266: ...toms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of...

Page 267: ...258 Technical Information...

Page 268: ...This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 260 Warranty Coverage 263 Warranty Service 264 Contacting Honda 265 Your Honda De...

Page 269: ...ler is available from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explain...

Page 270: ...Add 8 25 Handling Charge Grand Total 261 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 271: ...time Telephone Number Check or money order enclosed payable to Helm Inc U S funds only Do not send cash Check here if your billing address is different from the shipping address shown above VISA Disco...

Page 272: ...owner s card with your Warranties Booklet USA only It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage will not be voided i...

Page 273: ...you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the rep...

Page 274: ...k to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcyc...

Page 275: ...roducts Canada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the pa...

Page 276: ...nce for your transport vehicle as long as your Honda is aboard or in tow Vehicle transport to the nearest Honda dealer or service center if necessary An exclusive HRCA website complete with access to...

Page 277: ...Drive Mode Indicator 20 Gear Position Indicator 21 Oil Change Indicator 22 Odometer Tripmeter 23 Hourmeter 25 Digital Clock 26 Fuel Gauge 29 Controls Features 30 Fuel Valve 30 Choke Knob 31 Ignition...

Page 278: ...portant Safety Information 51 System Limitations 52 System Start up 53 Position Fix 53 System Failure to Display a Position Fix 54 Satellite Status 56 GPS Mode 58 GPS Mode Display 60 Waypoint Number D...

Page 279: ...tective Apparel 76 Rider Training 78 Age Recommendation 79 No Passengers 79 No Alcohol or Drugs 80 Is Your ATV Ready to Ride 81 Pre ride Inspection 81 Load Limits Guidelines 84 Loading 84 Load Limits...

Page 280: ...ts 95 Starting Stopping the Engine 96 Preparation 96 Starting Procedure 97 Flooded Engine 99 Stalled Engine 99 How to Stop the Engine 100 Using the Recoil Starter 101 Shifting Gears 102 Riding in Reve...

Page 281: ...nt Safety Precautions 131 Maintenance Schedule 132 Maintenance Record 136 Maintenance Component Locations 137 Tool Kit 140 Owner s Manual Storage 141 Seat Removal 142 Fluids Filters Fuel 143 Engine Oi...

Page 282: ...273 Table of Contents Table of Contents Electrical Battery 202 Appearance Care 207 Chassis Suspension TRX500FGA Canada only 179 Brakes 182 Tires 193 Engine Guard Skid Plates 200 Driveshaft Boots 201...

Page 283: ...our Honda 218 Preparation for Storage 219 Removal from Storage 221 You the Environment 222 General Guidelines 224 If Your Engine Quits or Won t Start 226 If the Transmission Is Not Functioning Properl...

Page 284: ...QUICK REFERENCE Vehicle Identification 244 Specifications 246 Break in Guidelines 250 High Altitude Carburetor Adjustment 251 Emission Control Systems 252 Oxygenated Fuels 256 Authorized Manuals 260...

Page 285: ...filter 163 housing drain tube 168 air pressure gauge 141 tire 194 altitude high 251 American Honda contacting 265 apparel protective 76 appearance care 207 authorized manuals 260 battery 202 brakes c...

Page 286: ...ct 14 18 22 25 27 horn TRX500FGA Canada only 37 hour select 14 17 26 minute select 14 17 26 odometer tripmeter select 14 16 22 23 24 RESET 14 16 22 23 capacity fuel 144 carburetor altitude adjustment...

Page 287: ...ash if you 239 crossing or turning on hills or slopes 121 customer service 265 differential oil 157 digital clock 26 digital clock hourmeter select button 14 18 22 25 27 dimmer switch headlight 37 dip...

Page 288: ...55 flag pole bracket 42 flat tire 230 flooded engine 99 frame number 244 emission control systems 252 engine flooded 99 guard 200 idle speed 172 number 244 oil 146 pinging 143 starting 96 stop switch...

Page 289: ...capacity 144 valve 30 fuses 235 gap spark plug 174 247 gasohol 256 gasoline 143 gear case oil 155 gear shifting 102 GPS mode 58 GPS mode display 60 headlight dimmer switch 37 headlight switch 37 high...

Page 290: ...hourmeter 25 hour select button 14 17 26 Honda service manual 260 identification vehicle 244 idle speed engine 172 ignition switch 32 indicators drive mode indicator 20 gear position indicator 21 high...

Page 291: ...ude 48 limit weight 85 load limits 85 loading guidelines 86 longitude 49 lubrication differential oil 157 engine oil 146 gear case oil 155 engine oil 146 maintenance component locations 137 importance...

Page 292: ...display 19 neutral indicator 14 16 noise emission control system 255 numbers serial 244 obstacles riding over 123 odometer 23 odometer tripmeter select button 14 16 22 23 24 oil differential 157 engi...

Page 293: ...reverse gear shifting into 109 indicator 14 16 riding in 109 rider training 78 Rider s Club Honda 267 parking 125 passenger no carrying 79 pavement no riding on 91 pinging engine 143 plug spark 173 p...

Page 294: ...preparing for 214 over obstacles 123 safety 2 safety precautions 91 through water 124 safety important precautions 131 labels 5 riding precautions 91 satellite status 56 schedule maintenance 132 seat...

Page 295: ...spark arrester 177 spark knock 143 spark plug 173 specifications 246 speedometer 19 stalling on a hill 118 start button 36 starting engine 96 troubleshooting 226 stop switch engine 36 stopping engine...

Page 296: ...94 flat 230 replacing 199 repairing 198 thread conditions 196 197 tool kit 140 trailer hitch 43 trailer towing operational guidelines 86 weight limits 85 training rider 78 transporting your ATV 216 tr...

Page 297: ...288 Index Index W warning labels 5 warranty coverage 263 extended 263 service 264 washing your ATV 208 water riding through 124 draining from brakes 192 waypoint 61 weight limit 85 wheel removal 231...

Page 298: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 299: ...Quick Reference Quick Reference Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 300: ...bolts underbody exhaust system air cleaner housing drain tube leaks loose parts cables lights throttle brakes switches steering rider all cargo and accessories API Service Classification SG or higher...

Page 301: ...0BC DENSO 30 A 30 A 15 A 2 10 A 2 Front Rear Front Rear maximum tire pressure front rear minimum tire pressure front rear or standard cold climate or main shift motor other Quick Reference Quick Refer...

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