background image

2005 CB900F

6

©2005 American Honda Motor Co., Inc. - All Rights Reserved

12. Install the clutch lever assembly.

Position the clutch lever assembly on the left 
side of the handlebar. Loosely attach it using 
its holder and two 6 x 22 mm small head 
flange bolts. Be sure the holder's UP mark is 
facing up.

Align the split between the holder and       
lever assembly with the punch mark on        
the handlebar.

Torque the two bolts, starting with the top 
bolt first.

Torque: 12 N·m (1.2 kgf·m, 9 lbf-ft) 

Connect the clutch switch connectors to the         
switch terminals.

13. Remove the motorcycle from the           

crate base.

Route a sling under the steering stem. Be sure 
not to trap any cables, hoses or wires 
between the sling and the frame.

Route another sling through the rear wheel. 
Attach the slings to a fork lift or similar lifting 
device and apply just enough tension to the 
slings to support the motorcycle.

Use a spreader board, if needed, to prevent 
the sling from rubbing on the rear body.

UP MARK

BOLTS

PUNCH MARK

CONNECTORS

SLING

SLING

Summary of Contents for 2005 CB900F

Page 1: ...up and pre delivery service must be performed by an authorized Honda motorcycle dealer 2005 CB900F SET UP INSTRUCTIONS 2005 American Honda Motor Co Inc All Rights Reserved MPD 10969 0501 Issued March...

Page 2: ...asks safely To prevent the machine from falling on you park it on a firm level surface using the proper stand s to provide firm support Make sure the engine is off before you begin any servicing proce...

Page 3: ...cations and Accessories Modifications that you may have made or should make in the future to any Honda product shall be deemed by our company to have been performed at your sole risk and responsibilit...

Page 4: ...r hidden damage If you find damage follow the instructions on the Delivery and Damage Claims Guidelines wall chart Reorder No S0477 before proceeding 2 Remove the master cylinder and the clutch lever...

Page 5: ...the bolts and braces Using two people lift off the crate frame being careful not to damage the motorcycle Cut the strap and remove the loose parts carton Keep the You and Your Motorcycle Riding Tips P...

Page 6: ...y and Procedures Manual DESRIPTION QTY PART NUMBER STEP 1 Handlebar 1 53100 MCZ 000 8 2 Mirrors 2 88210 MCC 000 14 3 Tool kit 1 89010 MCZ 000 15 4 Owner s Manual 1 31MCZ630 15 5 Riding Tips Practice G...

Page 7: ...the halves using a 5 x 20 mm screw washer in the front hole and a 5 x 25 mm screw washer in the rear hole Torque the screw washers starting with the front one Torque 4 N m 0 4 kgf m 3 lbf ft 8 Instal...

Page 8: ...using two 6 x 22 mm flange bolts Torque the two bolts starting with the top one Torque 12 N m 1 2 kgf m 9 lbf ft Connect the brake light wires to the master cylinder terminals 11 Install the turn sig...

Page 9: ...bolts starting with the top bolt first Torque 12 N m 1 2 kgf m 9 lbf ft Connect the clutch switch connectors to the switch terminals 13 Remove the motorcycle from the crate base Route a sling under t...

Page 10: ...r the side stand and place the motorcycle on a level surface Remove the slings Clean both sides of all the brake discs using Pro Honda Brake Cleaner or equivalent and a clean shop towel 14 Install the...

Page 11: ...e tool kit in the holder and secure it with the rubber restraining strap Place the Owner s Manual in its bag and secure it in the holder located on the bottom of the seat If the pre delivery inspectio...

Page 12: ...nc All Rights Reserved 9 16 Check the cables hoses and wire harness routing LEFT HANDLEBAR SWITCH WIRE FRONT BRAKE HOSE THROTTLE CABLES CLUTCH CABLE RIGHT HANDLEBAR SWITCH WIRE BATTERY POSITIVE BATTER...

Page 13: ...very Place the ignition in the OFF position Remove the battery hold down strap and battery Remove the protective cap from the positive battery terminal Slide the battery terminal nut into the battery...

Page 14: ...all steering positions Measure the throttle grip free play Throttle grip free play 2 4 mm 1 16 3 16 in To adjust free play Make small adjustments at the throttle grip adjuster Loosen the lock nut and...

Page 15: ...the lever adjuster lock nut turn the adjuster in completely then turn it out one or two turns Make large adjustments at the engine end of the cable Loosen the lock nut and turn the adjustment nut Tigh...

Page 16: ...assification SF or higher Do not use oils labeled as energy conserving on the circular API service label JASO T 903 standard MA Crankcase capacity 3 5 Liters 3 7 US Quarts Start the engine and let it...

Page 17: ...e chain slack midway on the lower chain run Drive chain slack 30 40 mm 1 3 16 1 9 16 in Adjust the slack by loosening the axle nut and the adjustment lock nuts Turn the adjustment bolts to set the pro...

Page 18: ...Br G Y G Y Bl Br G R Y R R Y G R Y R G Bu R Lg 2P Bu MINI Bu R Lg W Lg Bl Bl Bl Br Bl Br Gr W G Bu W Bl G MINI 6P Bu Lb O Bl Bu Bl G R Bu G W O Lb G 3P Bl O G G Lb G Bu W HI LO G Lb O O Lb G G METER...

Reviews: