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2001 American Honda Motor Co., Inc. -- All Rights Reserved

Y0599A1

8000X-S84-KC2KA

1 of 16

What’s changed for 2002?

There are no changes for the ’02 A/C kits. The A/C

kits and instructions are carryover from ’01.

TOOLS AND SUPPLIES REQUIRED

Open-end wrench set
90-Degree hook-shaped tool
Screwdrivers
Socket wrench set
1/2

Drive breaker bar

Torque wrench
Belt Tension Gauge: T/N 07JGG-001010A
Refrigerant oil (R12 mineral oil or R134a PAG oil)
Fender covers, floor mats, and seat covers
HFC-134a refrigerant recovery/recycling/charging

station
Gloves
Eye protection (face shield, safety goggles, etc.)
Electronic leak detector

NOTICE

Use only

HFC

-134a in this system;

do not

use

CFC

12 (Freon); do not install parts

designed for use in a

CFC

system.

Use a charging station.

A/C charging

stations and refrigerant recovery/recycling/

charging stations minimize the release of

CFC

s and

HFC

s to the atmosphere. Use them

for all

A/C

charging and service work

according to their manufacturers’ instructions.

Do not overcharge.

This system requires only

the amount of

HFC

-134a refrigerant shown

below. If you overcharge the system, the engine

and the

A/C

would malfunction.

600 to 650 grams

.60 to .65 kilograms

1.3 to 1.4 pounds

21.2 to 22.9 ounces

INSTALLATION
Before You Begin:

Customer Information:

The information in

these instructions is intended for use only by

skilled technicians who have the proper tools,

equipment, and training to correctly and safely

add equipment to your car. These procedures

should not be attempted by “do-it-yourselfers.”

Write down the customer’s radio station

presets;

the radio memory will be erased

when you disconnect the battery.

Make sure you install the right part.

Use the

illustrations on pages 2 and 3 as a guide to

check the parts before you install them.

Don’t remove plugs and caps from fittings

until the parts are ready to connect.

This will

keep out moisture and dirt which could cause

wear and damage.

Before you connect any line or hose, check

and lube its O-ring.

Make sure the O-ring is

there (inside the fitting), put a few drops of

refrigerant oil on it and on the threads, then

connect the fitting.

You may use either type of refrigerant oil to

lubricate O-rings and fittings.

If you add or replace refrigerant oil in the

system, use

only

this

PAG

oil: ND-8,

P/N 38899-PR7-A01AH.

Route and secure the lines and hoses

properly;

maintain clearance between them

and surrounding parts.

Use two wrenches to tighten or loosen

fittings;

hold one fitting in place while you

tighten the other one against it.

Before you connect each connector, check

its terminals.

Make sure they aren’t bent or

out of place.

NOTICE Don’t overtighten; you could

damage the fittings.

Before you tighten a

fitting, check the torque listed for it. If leaks are

caused by faulty O-rings, overtightening the

fitting won’t help.

Accessory

Application

Publications No.

Issue Date

AIR CONDITIONER

2002 ACCORD (DX)

4-DOOR

AII 22912

SEP 2001

INSTALLATION

INSTRUCTIONS

Summary of Contents for 2002 ACCORD AIR CONDITIONER

Page 1: ...the proper tools equipment and training to correctly and safely add equipment to your car These procedures should not be attempted by do it yourselfers Write down the customer s radio station presets...

Page 2: ...2001 American Honda Motor Co Inc All Rights Reserved 2 of 16 AII 22912 0109 93405 06016 04 Group A Group B Group C 90012 PC6 A00 80107 SS0 000...

Page 3: ...Condenser Condenser upper mount brackets Condenser lower mounts Suction hose Discharge hose Condenser line Receiver line Receiver dryer Suction hose bracket Suction line clamp A Suction line clamp Re...

Page 4: ...e battery Prepare to install the evaporator 2 Remove the center console cover and dashboard lower cover HOOK SHAPED TOOL Remove the lower dashboard cover by carefully pulling down on the lower left ha...

Page 5: ...ews 4 Remove the heater duct Get parts group A 5 Install the evaporator Remove and discard the heater duct Remove and discard this nut VEHICLE HARNESS CONNECTOR Remove and discard these self tapping s...

Page 6: ...st freed into the thermostat 7 Install the A C switch button With a small flat tip screwdriver carefully pry off the A C switch hole cover from the control panel Install the A C button on the switch I...

Page 7: ...or installing the rest of the A C kit Release the two clips then remove the under hood fuse relay box and set it aside Remove the under hood fuse relay box cover Remove these two terminal bolts from t...

Page 8: ...hoses connected and set it aside Loosen the alternator belt adjusting bolt then remove and discard this belt Loosen this mounting bolt and nut at the alternator Remove these two bolts and one washer...

Page 9: ...lling the compressor bracket 11 Adjust the compressor belt tension Torque this nut to 22 N m 16 lb ft Torque this bolt to 44 N m 36 lb ft Install the new belt on the crankshaft alternator and compress...

Page 10: ...reaches the proper tension of 390 to 540 N 40 to 55 kg Reinstall the power steering pump belt Fit this tension gauge T N 07JGG 001010A onto the power steering belt Do not use any gauge other than this...

Page 11: ...er on the frame Install the lower condenser mounts 80175 SE0 000 SMALL OPENING LARGE OPENING UPPER LOWER Connect this vehicle harness connector into the condenser fan motor connector Connect the compr...

Page 12: ...N m 7 lb ft Slide the receiver dryer fitting on the receiver line through the cutout in the bulkhead BULKHEAD CUTOUT Release this wire harness clip Torque the fitting to 13 N m 9 lb ft Make sure you u...

Page 13: ...re you use a second wrench to hold the other fitting Apply a few drops of refrigerant oil to this fitting then loosely install the suction hose to the evaporator Do not tighten the fitting at this tim...

Page 14: ...lb ft Remove and discard this nut and cap Remove and discard this nut and cap 18 Install the power relays and the condenser fan fuse Plug in the 20 Amp fuse here Plug in the two power relays here 19 I...

Page 15: ...for the entire A C system If you are replacing compressor oil that has leaked out of the system use only Denso ND 8 oil S Using the wrong oil or mixing different types of oil will result in abnormal c...

Page 16: ...2001 American Honda Motor Co Inc All Rights Reserved 16 of 16 AII 22912 0109 Circuit Diagram...

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