Honda 2002 ACCORD AIR CONDITIONER Installation Instructions Manual Download Page 3

98200-42000

93403-06020-08

2001 American Honda Motor Co., Inc. -- All Rights Reserved

3 of 16

AII 22912 (0109)

QUANTITY

GROUP

PART NAME

PART NUMBER

80000-S04-A10

A

Evaporator
A/C Switch button
Self-tapping screws (6 x 20 mm)
Washer-nut (6 mm)
Washer-bolts (6 x 25 mm)

80200-S84-A00
80411-S84-A01
90155-SE0-003
90321-SV4-003
93405-06025-08

1
1
2
1
2

B

Compressor
Compressor belt
Compressor bracket
Flange bolts (8 x 85 mm)
Flange nuts (10 mm)
Flange bolts (10 x 35 mm)

38800-PAA-A01
38920-PAA-A01/A02
38930-PAA-A00
90023-P8A-A00
94050-10080
95701-10035-08

1
1
1
4
2
2

C

Condenser fan
Power relays
A/C label
Condenser upper mounts
Condenser
Condenser upper mount brackets
Condenser lower mounts
Suction hose
Discharge hose
Condenser line
Receiver line
Receiver-dryer
Suction hose bracket
Suction line clamp (A)
Suction line clamp
Receiver line clamps
Special washer-bolts (6 x 12 mm)
Harness return clip
A/C line clamp
Washer-bolts (6 x 16 mm)
Washer-bolt (6 x 16 mm)
Washer-bolts (6 x 20 mm)
Flange nuts (6 mm)
Flange bolts (6 x 25 mm)
20 Amp fuse

38605-PAA-A00
39794-S84-A01
80050-SS0-H01
80107-SS0-000
80110-S84-A11
80111-S84-A00
80175-SE0-000
80311-S84-A01
80315-S84-A01
80331-S84-A01
80341-S84-A01
80350-S84-A00/A10
80363-S84-A00
80364-S84-A00
80365-S84-A00
80381-SV7-A01
90012-PC6-A00
91550-ST5-003
91555-S84-A01
93405-06016-04
93403-06016-08
93403-06020-08
94050-06080
95701-06025-08
98200-42000

1
2
1
2
1
2
2
1
1
1
1
1
1
1
1
2
3
1
1
2
1
1
3
4
1

Summary of Contents for 2002 ACCORD AIR CONDITIONER

Page 1: ...the proper tools equipment and training to correctly and safely add equipment to your car These procedures should not be attempted by do it yourselfers Write down the customer s radio station presets...

Page 2: ...2001 American Honda Motor Co Inc All Rights Reserved 2 of 16 AII 22912 0109 93405 06016 04 Group A Group B Group C 90012 PC6 A00 80107 SS0 000...

Page 3: ...Condenser Condenser upper mount brackets Condenser lower mounts Suction hose Discharge hose Condenser line Receiver line Receiver dryer Suction hose bracket Suction line clamp A Suction line clamp Re...

Page 4: ...e battery Prepare to install the evaporator 2 Remove the center console cover and dashboard lower cover HOOK SHAPED TOOL Remove the lower dashboard cover by carefully pulling down on the lower left ha...

Page 5: ...ews 4 Remove the heater duct Get parts group A 5 Install the evaporator Remove and discard the heater duct Remove and discard this nut VEHICLE HARNESS CONNECTOR Remove and discard these self tapping s...

Page 6: ...st freed into the thermostat 7 Install the A C switch button With a small flat tip screwdriver carefully pry off the A C switch hole cover from the control panel Install the A C button on the switch I...

Page 7: ...or installing the rest of the A C kit Release the two clips then remove the under hood fuse relay box and set it aside Remove the under hood fuse relay box cover Remove these two terminal bolts from t...

Page 8: ...hoses connected and set it aside Loosen the alternator belt adjusting bolt then remove and discard this belt Loosen this mounting bolt and nut at the alternator Remove these two bolts and one washer...

Page 9: ...lling the compressor bracket 11 Adjust the compressor belt tension Torque this nut to 22 N m 16 lb ft Torque this bolt to 44 N m 36 lb ft Install the new belt on the crankshaft alternator and compress...

Page 10: ...reaches the proper tension of 390 to 540 N 40 to 55 kg Reinstall the power steering pump belt Fit this tension gauge T N 07JGG 001010A onto the power steering belt Do not use any gauge other than this...

Page 11: ...er on the frame Install the lower condenser mounts 80175 SE0 000 SMALL OPENING LARGE OPENING UPPER LOWER Connect this vehicle harness connector into the condenser fan motor connector Connect the compr...

Page 12: ...N m 7 lb ft Slide the receiver dryer fitting on the receiver line through the cutout in the bulkhead BULKHEAD CUTOUT Release this wire harness clip Torque the fitting to 13 N m 9 lb ft Make sure you u...

Page 13: ...re you use a second wrench to hold the other fitting Apply a few drops of refrigerant oil to this fitting then loosely install the suction hose to the evaporator Do not tighten the fitting at this tim...

Page 14: ...lb ft Remove and discard this nut and cap Remove and discard this nut and cap 18 Install the power relays and the condenser fan fuse Plug in the 20 Amp fuse here Plug in the two power relays here 19 I...

Page 15: ...for the entire A C system If you are replacing compressor oil that has leaked out of the system use only Denso ND 8 oil S Using the wrong oil or mixing different types of oil will result in abnormal c...

Page 16: ...2001 American Honda Motor Co Inc All Rights Reserved 16 of 16 AII 22912 0109 Circuit Diagram...

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