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Honda Power Products HAEJ, Owner'S Manual

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Honda Power Products HAEJ Owner'S Manual Download Page 71

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70

Engine

GX25T

GCALT

4-stroke, overhead cam, 1 cylinder

25.0 cm (1.53 cu-in)

35.0

26.0 mm (1.4

1.0 in)

0.72 kW (1.0 PS)/7,000 rpm

MODEL

Engine model
Engine description code
Engine type
Displacement
Bore

Stroke

Engine net power

Engine max. net torque

Idle speed
Speed at recommended
max. spindle speed
Maximum corresponding
spindle speed
Fuel consumption at Max.
engine performance
Cooling system
Ignition system
Oil capacity
Fuel tank capacity
Spark plug

CMR5H

0.58

(0.153 US gal , 0.128 Imp gal)

0.08

(0.08 US qt , 0.07 Imp qt)

Transistor magneto

Forced air

550 g/kWh

3,100 rpm

1.0 N·m (0.10 kgf-m)/5,000 rpm

NGK:

UMR425

7,000 rpm

12,500 rpm

(in accordance with SAE J1349 )

(in accordance with SAE J1349 )

Specifications may vary according to the types, and are subject to
change without notice.

The power rating of the engine indicated in this document is the net
power output tested on a production engine for the engine model
and measured in accordance with SAE J1349 at 7,000 rpm (Engine
Net Power) and at 5,000 rpm (Engine Max. Net Torque). Mass
production engines may vary from this value.
Actual power output for the engine installed in the final machine
will vary depending on numerous factors, including the operating
speed of the engine in application, environmental conditions,
maintenance, and other variables.

07/05/31 11:36:05 32VJ6600_074

Summary of Contents for HAEJ

Page 1: ...EUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES Read and understand this Owner s Manual before operating the grass weed trimmer Lire et bien comprendre ce manuel avant d utiliser la d broussailleuse L...

Page 2: ...ime without notice and without incurring any obligation No part of this publication may be reproduced without written permission Pay special attention to statements preceded by the following words Giv...

Page 3: ...FICATION 16 4 CONTROLS 18 5 PRE OPERATION CHECKS 22 6 STARTING THE ENGINE 34 7 TRIMMING OPERATION 39 8 STOPPING THE ENGINE 44 9 MAINTENANCE 45 10 STORAGE 66 11 TROUBLESHOOTING 68 12 SPECIFICATIONS 69...

Page 4: ...nt damage Keep all persons and pets away from the grass weed trimmer operating area To prevent accidental contacts with the wheeling cutting attachment nylon line cutting head or cutting blade or thro...

Page 5: ...trimmer to a third person instruct him or her with how to handle the product and alert him or her to read the Owner s Manual carefully before operation Never allow children or people unfamiliar with...

Page 6: ...mer or on the weed causing injury Bind your hair if it is long and do not let your hair below your shoulder Protective clothing Protective devices Goggles Wear the goggles or other eye protection to p...

Page 7: ...there is much possibility of accident Before each use visually inspect the grass weed trimmer including a cutting attachment for any damage and looseness of fastening part Safety boots Wear the safet...

Page 8: ...come into contact with the ground or any obstruction Failure to do so may result in losing control of the grass weed trimmer because the flexible shaft enables the cutting attachment to move freely to...

Page 9: ...denly Sudden vibration can suggest the damaged rotating parts or loose fasteners Examine the cause of the problem and do not start the engine before repair is made When wires catch on the wheeling cut...

Page 10: ...ease the engine speed and result in starting the cutting attachment rotation which can cause serious injury Hold the grass weed trimmer firmly with both hands with your fingers and thumbs encircling t...

Page 11: ...r fingers hands wrists and or arms are throbbing or numbed consult your doctor Limit the amount of time you spend operating the grass weed trimmer in a day A day s work should consist of the work with...

Page 12: ...turn the grass weed trimmer off if children enter the area Children should never be allowed to operate the grass weed trimmer even under adult supervision Objects hit by the wheeling cutting attachme...

Page 13: ...rt the engine after refueling be sure to start the engine at least 3 m 10 ft away from the refueling spot Never store the grass weed trimmer with gasoline in the tank inside a building where fumes may...

Page 14: ...and may lead to death If you run the engine in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from building...

Page 15: ...e been placed on the machine to remind you pictorially of main precautions to take during use Their meanings are explained on page These decals are considered as a part of the grass weed trimmer Shoul...

Page 16: ...15 CE mark and noise label locations CE MARK NOISE LABEL 1 Type 2 Year of manufacture 3 Name and address of the manufacturer 4 Frame serial number 1 3 2 4 07 02 22 11 45 40 32VJ6600_019...

Page 17: ...INE SWITCH MAIN PIPE PROTECTOR LOOP HANDLE GEAR CASE FLEXIBLE SHAFT CLUTCH CASE THROTTLE TRIGGER INTERLOCK THROTTLE TRIGGER GUARD DEBRIS SHIELD FOR CUTTING BLADE DEBRIS SHIELD FOR CUTTING HEAD NYLON L...

Page 18: ...AIR CLEANER FUEL TUBE BLACK TUBE FUEL RETURN TUBE TRANSPARENT TUBE SPARK PLUG CAP inside the top cover Record the frame serial number see page and the engine serial number in the space below You will...

Page 19: ...FF ON ENGINE SWITCH The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning the engine switch to the OFF position stops th...

Page 20: ...oses the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for...

Page 21: ...peed increases and the cutting attachment nylon line cutting head or cutting blade starts to run Pull the throttle trigger more to accelerate the engine speed and the cutting rotating speed By releasi...

Page 22: ...t securely until it clicks The shoulder harness quick release latch is provided to detach the grass weed trimmer f r o m y o u r b o d y i n a n emergency To detach push the right and left tabs of eit...

Page 23: ...fore operating Every 10 hours check the engine oil level and replenish oil up to the top of the oil filler neck if the engine is operated for more than 10 hours continuously Install the oil filler cap...

Page 24: ...s for API service classification SE or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SE or later or equivalent SAE 10W 30 is recommende...

Page 25: ...Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with...

Page 26: ...hile keeping the fuel filler neck upright If the fuel level is low refuel the fuel tank until the level as specified Remove the fuel tank cap gradually to release a pressurized air in the fuel tank Fu...

Page 27: ...ning ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain cosolvent...

Page 28: ...D upwards position Remove the air cleaner cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs Check the air cleaner element for dirt or obstruction Clean the ai...

Page 29: ...cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs Set the grass weed trimmer so the flexible shaft makes U shape that is 450mm 17 7 in wide While holding the...

Page 30: ...If there is any abnormality the throttle system must be serviced Consult with your authorized Honda dealer If the quick release latch does not separate it must be repaired If the quick release latch i...

Page 31: ...TTING HEAD TAP Check the cutting head for looseness Tighten the cutting head securely if it is loose see page If it is hard to do it yourself consult your authorized Honda dealer Check the nylon line...

Page 32: ...nds when working around the cutting blade WORN CRACKED BENT NORMAL A dull blade can be sharpened If it is hard to do it yourself consult your authorized Honda dealer Check the cutting blade for wear b...

Page 33: ...touch the line cut off knife Contact with it may hurt your fingers 7 Nylon line cutting head Cutting blade DEBRIS SHIELD DEBRIS SHIELD LINE CUT OFF KNIFE DEBRIS SHIELD MOUNTING BOLTS 4 DEBRIS SHIELD M...

Page 34: ...rface of flexible shaft for cut cracks s h a v e d i s c o l o r a t i o n deformation and other damage The flexible shaft must be replaced if it is damaged discolored or deformed Consult with your au...

Page 35: ...are no obstacles in the working area Do not start the engine with the cutting attachment touched the ground or any obstruction The trimmer can make unexpected movement causing injury in your legs etc...

Page 36: ...TUBE To start a cold engine move the choke lever to the CLOSED position To restart warm engine leave the choke lever in the OPEN position Press the priming pump several times until a flow in the fuel...

Page 37: ...OP PE EN N STARTER GRIP OPEN If the choke lever has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up Pull the starter grip lightly un...

Page 38: ...ttle valve in the carburetor moderately when the engine won t start If the engine won t start after performing the idle up function consult the Honda servicing dealer This function must not be used wh...

Page 39: ...ark plugs and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can b...

Page 40: ...r authorized Honda dealer Before shouldering the grass weed trimmer start the engine according to the proper procedures see page and warm up the engine Be sure to check that the idling rotation become...

Page 41: ...back tightly and the unit weights on both your shoulders equally Hold the loop handle with your left hand and the main grip with your right hand while keeping the cutting attachment away from the grou...

Page 42: ...To detach push the right and left tabs of either the right or left shoulder harness quick release latch with your fingers and the quick release latch separates into the upper part and lower part Do no...

Page 43: ...e in accordance with the length of grass and other ground conditions Your grass weed trimmer is not designed to cut down the brush Mowing for low grass and Cleaning Mowing large areas of grass and tal...

Page 44: ...lope The steep slope is slippery and you can lose your balance Do not operate the grass weed trimmer on a steep slope Hold the grass weed trimmer so that you can shift your weight to the right leg the...

Page 45: ...ter the engine is stopped ENGINE SWITCH OFF OFF THROTTLE TRIGGER Release the throttle trigger Turn the engine switch to the OFF position Be sure that the engine is stopped and the cutting attachment s...

Page 46: ...dealer unless the owner has proper tools and service data and feels he is mechanically qualified Periodic inspection and adjustment of the Honda UMR425 is essential if high level performance is to be...

Page 47: ...eck Check Grease Check adjust Check adjust Clean Check Check Each Use 2 2 2 Every year or 30 hrs Every 2 years or 60 hrs Every year or 30 hrs 2 After every 300 hrs 2 Every 2 years Replace if necessary...

Page 48: ...PLUG WRENCH 8 10 mm WRENCH 4 mm HEXAGON WRENCH BAR used to turn a spark plug wrench The tools supplied are necessary for performing some periodic maintenance simple adjustments and repairs 07 02 22 11...

Page 49: ...d complete draining Check the fuel tank cap is tightened Remove the oil filler cap and drain the oil into the oil container by tipping the engine toward the oil filler neck Refill with the recommended...

Page 50: ...oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground...

Page 51: ...e air cleaner regularly Service more frequently when operating the grass weed trimmer in extremely dusty areas Move the choke lever to the CLOSED upwards position Remove the air cleaner cover by unhoo...

Page 52: ...position to prevent accidental starting 3 4 mm HEXAGON WRENCH LOCKING TOOL HOLE CUTTING HEAD ASSEMBLY GEAR CASE Insert a 4 mm hexagon wrench into the locking tool hole to keep the drive shaft from tu...

Page 53: ...trimmer fully into the hole on the gear case Installation can be performed in the reverse order of removal Make sure you install the blade with the cutting edge in the direction of rotation Torque the...

Page 54: ...ris that are thrown from a wheeling cutting attachment 4 NYLON LINE HEAD DEBRIS SHIELD CUTTING BLADE DEBRIS SHIELD DEFLECTOR PLATE 5 20 mm BOLTS 4 5 20 mm BOLTS 4 DEFLECTOR PLATE DEBRIS SHIELD DEBRIS...

Page 55: ...oper engine operation the spark plug must be properly gapped and free of deposits Loosen the 5 mm hex socket bolt with a hexagon wrench then remove the top cover Remove the spark plug cap and use the...

Page 56: ...spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer Install th...

Page 57: ...LOSED upwards position Remove the air cleaner cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs Set the grass weed trimmer so the flexible shaft makes U shape...

Page 58: ...ely Operate the throttle system several times and check it has the free play i e throttle lever does not move while operating the throttle trigger Return the flexible shaft in the position of the step...

Page 59: ...bly Apply grease to the outer surface of the inner shaft with your fingers Be sure to apply grease to the entire outer surface evenly from end to end Set the flexible shaft assembly straight unlock th...

Page 60: ...lon line cutting head turns While aligning the inner shaft with the mating part and unlocking the lock lever insert the flexible shaft assembly into the engine side clutch case Insert the flexible sha...

Page 61: ...t to snap off measure the overall length of the inner shaft a n d c h e c k t h a t t h e measurement is within 967 5 977 5 mm 38 1 38 5 in If the measurement is out of the specification replace the i...

Page 62: ...t with the mating part and unlocking the lock lever insert the flexible shaft assembly into the engine side clutch case Insert the flexible shaft assembly until the lock lever clicks After lubricating...

Page 63: ...spection 8 COOLING FIN inside the top cover Inspect the cooling fin visually through the cover If there are dry grass leaves and mud clogged consult your authorized Honda dealer for cleaning it 07 02...

Page 64: ...filter 9 FUEL FILLER NECK ENGINE OIL FILLER CAP FUEL FILTER Note that the clogged fuel filter can cause poor engine performance Be sure that the engine oil filler cap is tightened securely Remove the...

Page 65: ...ible with the environment 10 FUEL FILLER NECK ENGINE OIL FILLER CAP Water and dust dirt or foreign material in the fuel tank cause a poor engine performance Be sure that the engine oil filler cap is t...

Page 66: ...ck fuel tubes for cracks and any other deterioration and confirm that there is no leakage of fuel on the fuel tubes If you notice any abnormal symptoms on the fuel tubes contact an authorized Honda de...

Page 67: ...shaft kept as straight as possible to prevent damage to it FUEL FILLER NECK ENGINE OIL FILLER CAP 10 Proper storage preparation is essential for keeping your grass weed trimmer trouble free and looki...

Page 68: ...uel tank cap securely after draining the fuel completely Tip the engine toward the fuel filler neck again to drain the fuel left in the fuel tank into the container Remove the top cover and remove the...

Page 69: ...ral times see page Is the spark plug in good condition Clean readjust gap and dry the spark plug Replace it if necessary see page If the engine still does not start take the grass weed trimmer to an a...

Page 70: ...t Dry mass for unit with cutting head Dry mass for backpack unit 5 4 kg 11 9 lbs Cutter Not assigned 4 tooth blade 230 mm 9 1 in For nylon line cutting head For cutting blade Cutter Sound pressure lev...

Page 71: ...rpm 1 0 N m 0 10 kgf m 5 000 rpm NGK UMR425 7 000 rpm 12 500 rpm in accordance with SAE J1349 in accordance with SAE J1349 Specifications may vary according to the types and are subject to change wit...

Page 72: ...m Via della Cecchignola 5 7 00143 ROMA Route des Mouli res 10 Case Postale Ch 1214 Vernier Geneve Switzerland Capronilaan 1 1119 NN Schiphol Rijk Netherlands Honda Strasse 1 A 2351 Wiener Neudorf Aust...

Page 73: ...ess Park Ballymount Road Dublin 12 Ireland P O Box 1200 101 73 Athens Greece Radlick 117 520 158 01 Praha 5 Czech Republic 01 493 Warszawa ul Wroclawska 25a Poland 2040 Buda rs Kamaraerdei t 3 Hungary...

Page 74: ...EUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES Read and understand this Owner s Manual before operating the grass weed trimmer Lire et bien comprendre ce manuel avant d utiliser la d broussailleuse L...

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