HONDA marine BF115J Owner'S Manual Download Page 131

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130

MAINTENANCE

TILT LOCK LEVER

THROTTLE ARM/SHIFT ARM/PIVOT

PLATE/NEUTRAL SWITCH/CLICK ARM

ROLLER (MECHANICAL WIRE TYPE)

SHIFT PIVOT/BRACKET/SHIFT ARM/

CLICK ARM ROLLER (DBW TYPE)

SWIVEL SHAFT

LOWER CYLINDER

BUSH/COLLAR

UPPER CYLINDER PIN/

BUSH

TILT SHAFT THREAD

32ZVT600.book 130 ページ２０２１年１０月１５日　金曜日　午後４時９分

Summary of Contents for BF115J

Page 2: ...owing words and symbols Here s what they mean Indicates that equipment or property damage could result if instructions are not followed Gives helpful information If a problem should arise or if you ha...

Page 3: ...LD XR XD XCR XCD LR LD XR XD XCR XCD LCR LCD LR LD XR XD XCR XCD LCR LCD Transom Height 508 mm 20 0 in 635 mm 25 0 in Standard Rotating Propeller Shaft Counter rotating Propeller Shaft Mechanical wire...

Page 4: ...d into the following three categories according to the control box position Check the type of your outboard motor and read this Owner s Manual thoroughly before operation Texts with no type indication...

Page 5: ...and when making technical or warranty inquiries The frame serial number is stamped on a plate attached on the right side of the stern bracket Frame serial number The engine serial number is stamped o...

Page 6: ...40 Power Tilt Switch outboard motor pan 40 TRL Trolling Control Switch 41 Manual Relief Valve 41 Emergency Stop Switch 42 Emergency Stop Switch Lanyard Clip 42 Spare Emergency Stop Switch Clip optiona...

Page 7: ...Engine Protection System 105 Engine Oil Pressure Overheat Water Contamination PGM FI and ACG Warning Systems 105 Over rev Limiter 110 Anodes 110 Power Reduction 110 Shallow Water Operation 111 Multip...

Page 8: ...ng 143 Engine Oil 144 Battery Storage 145 Outboard Motor Position 146 14 DISPOSAL 147 15 TROUBLESHOOTING 148 Emergency Gear Shifting for DBW type 150 16 SPECIFICATIONS 151 17 MAJOR Honda DISTRIBUTOR A...

Page 9: ...rgency Understand the use of all controls Do not exceed the boat manufacturer s power recommendation and be sure that the outboard motor is properly mounted Never permit anyone to operate the outboard...

Page 10: ...g Contact with hot engine components can cause burns and may ignite some materials Avoid touching a hot engine or exhaust system Allow the engine to cool before performing maintenance or transporting...

Page 11: ...serious injury The label is considered permanent part of your outboard motor Read the labels and safety notes and precautions described in this manual carefully If a label comes off or becomes hard t...

Page 12: ...2027 2028 2029 2030 Month code A B C D E F G H J K L M Month of manufacture 1 2 3 4 5 6 7 8 9 10 11 12 1 Model name 2 Engine family name 3 Minor model change code 4 Type name 5 Year code 6 Month code...

Page 13: ...ipment EXHAUST PORT WATER OUTLET PORT ANTIVENTILATION PLATE ANODE COOLING WATER CHECK HOLE ENGINE COVER ENGINE COVER LATCH TRIM TAB COOLING WATER INTAKE PORT STERN BRACKET TILT LOCK LEVER COOLING WATE...

Page 14: ...13 COMPONENT IDENTIFICATION JUNCTION BOX FUSES OIL LEVEL DIPSTICK OIL FILLER CAP Mechanical wire type 32ZVT600 book 13...

Page 15: ...14 COMPONENT IDENTIFICATION NMEA INTERFACE COUPLER FUEL FILTER WITH WATER SEPARATOR Mechanical wire type SPARK PLUG under coil 32ZVT600 book 14...

Page 16: ...ment SINGLE OUTBOARD MOTOR TYPE FLUSH MOUNT TYPE D1 type REMOTE CONTROL LEVER NEUTRALRELEASE LEVER POWER TRIM TILT SWITCH REMOTE CONTROL LEVER POWER TRIM TILT SWITCH FUNCTION SWITCHES DUAL OUTBOARD MO...

Page 17: ...t Key type Horizontal type EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH IGNITION SWITCH START STOP SWITCH START STOP SWITCH ALL ENGINE START FOR MULTIPLE OUTBOARD MOT...

Page 18: ...ENCY STOP STOP POWER TRIM TILT SWITCH FUNCTION SWITCHES DUAL TYPE EMERGENCY STOP SWITCH PANEL optional equipment TRIPLE TYPE EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANY...

Page 19: ...ENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH IGNITION SWITCH KEY IGNITION SWITCH FAST IDLE LEVER INDICATORS Oil pressure Overheat ACG PGM FI NEUTRAL RELEASE LEVER TRL Trol...

Page 20: ...ITCH FAST IDLE BUTTON REMOTE CONTROL LEVER TOP MOUNT TYPE R3 type SINGLE OUTBOARD MOTOR TYPE POWER TRIM TILT SWITCH FAST IDLE BUTTON NEUTRAL RELEASE LEVER DUAL OUTBOARD MOTOR TYPE REMOTE CONTROL LEVER...

Page 21: ...STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD INDICATORS Oil pressure Overheat ACG PGM FI SWITCH PANEL without indicators type optional equipment FLUSH MOUNT TOP MOUNT SINGLE BUZZER IGNITION SWITCH E...

Page 22: ...21 COMPONENT IDENTIFICATION TACHOMETER optional equipment TRIM METER optional equipment TRL Trolling CONTROL SWITCH PANEL optional equipment TRL Trolling CONTROL SWITCH Common 32ZVT600 book 21...

Page 23: ...RD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 20 from...

Page 24: ...rward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 20 from the NEUTRAL position engages the gear into reverse Moving the...

Page 25: ...lever further from the FORWARD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE positio...

Page 26: ...D position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 35 from t...

Page 27: ...speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 35 from the NEUTRAL position engages the gear into reverse Moving the lever...

Page 28: ...f the remote control lever The remote control lever does not operate unless it is moved while pulling the neutral release lever up REMOTE CONTROL LEVER NEUTRAL RELEASE LEVER R2 type REMOTE CONTROL LEV...

Page 29: ...ocates at the center of the switch panel Key positions START to start the engine ON to run the engine after starting OFF to stop the engine IGNITION OFF Do not leave the ignition switch ignition switc...

Page 30: ...e engine is stopped the battery will continue to drain until it is depleted For the Honda Smart Key type electrical power cannot be supplied to the boat unless the Smart Key and remote control are pro...

Page 31: ...h outboard on the boat may be started individually and the corresponding indicator light will turn on after the engine has started The starter motor will not work unless the remote control lever is in...

Page 32: ...e can be used to accelerate engine warm up Use the switch and the remote control lever to adjust the engine speed without gearshift when warming up the engine Keeping the switch pressed when the remot...

Page 33: ...ions in the fast idle mode trolling mode one lever mode and station select mode NT WARM Lights The shift is in neutral Blinks It is in the fast idle mode ACT Lights The shift and throttle operations a...

Page 34: ...g with the throttle closed the mode changes to trolling mode Engine speed adjusting range 650 min 1 rpm 900 min 1 rpm every 50 min 1 rpm To release the trolling mode press and hold the switch One Leve...

Page 35: ...will not move unless the fast idle lever is in the lowest position Lower the fast idle lever to the lowest position to decrease the fast idle Fast Idle Button R2 type Pushing the fast idle button tur...

Page 36: ...then released after the remote control lever is moved optional equipment The PGM FI indicator turns on and the buzzer sounds when the engine control system is faulty If using a flush mount or top moun...

Page 37: ...ndicators displayed on an NMEA2000 compatible device For information about NMEA2000 compatible device displays refer to the display device s manual ACG Indicator Buzzer R1 type RED RED BUZZER ACG INDI...

Page 38: ...t The overheat indicator turns on and the buzzer sounds when the engine cooling circuit is faulty The engine speed slows down this time If using a flush mount or top mount switch panel without indicat...

Page 39: ...n speed stability and maintain optimum fuel consumption The outboard motor trim angle of 4 to 16 is the angle when the outboard motor is installed on the boat at 12 Excessive trim tilt angle during op...

Page 40: ...ever and the trim tilt angle of each outboard motor is adjusted by using each power trim tilt switch on the panel D1 type REMOTE CONTROL LEVER POWER TRIM TILT SWITCH D2 type SINGLE TYPE REMOTE CONTROL...

Page 41: ...trim angle of the outboard motor Refer to the trim meter when using the power trim tilt switch to achieve proper boat performance The outboard motor trim angle of 4 to 16 is the angle when the outboa...

Page 42: ...ief valve To tilt the outboard motor manually turn the manual relief valve under the left stern bracket no more than 1 or 2 turns counterclockwise using a screwdriver After tilting the outboard motor...

Page 43: ...t of the emergency stop switch see page 112 Emergency Stop Switch Lanyard Clip The emergency stop switch clip must be engaged with the engine stop switch or the engine will not start When the emergenc...

Page 44: ...lable from your outboard motor dealer A spare emergency stop switch clip can be stored in the tool bag see page 120 WARNING If the emergency stop switch lanyard is not set the boat might run out of co...

Page 45: ...e while running at full speed adjust the trim tab so that the boat runs straight ahead Loosen the tightening bolt and turn the trim tab right or left to adjust see page 104 Anodes The anodes are a sac...

Page 46: ...ng water check hole whether the cooling water is circulating through the engine Cooling Water Intake Port The engine cooling water is drawn into the engine through this port Engine Cover Latches Pull...

Page 47: ...periodic maintenance is due the engine notifies the NMEA2000 network and a maintenance indication is displayed on an NMEA2000 compatible device After periodic maintenance is performed reset the hour...

Page 48: ...es the prescribed limit Therefore periodic maintenance may be required based on the number of months since the last maintenance before the alert based on engine operating hours displays see Maintenanc...

Page 49: ...unter 1 Be sure to turn OFF the engine before beginning the reset procedure Pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard 2 Put the...

Page 50: ...r Optional Parts equipments installation and operation Applicable Boat Select the boat suitable for the engine power Engine power BF115J 84 6 kW 115 PS BF135D 99 3 kW 135 PS BF150D 110 3 kW 150 PS Pow...

Page 51: ...ensions differ according to the type of boat and the configuration of the bottom of the boat Follow the manufacture s recommended installation height The water level must be at least 100 mm 4 in above...

Page 52: ...he material of the boat Consult with an authorized Honda outboard motor dealer Before installing the outboard motor on the boat hang the outboard motor with the hoist or equivalent devise by attaching...

Page 53: ...e trim angle differs according to the combination of the boat outboard motor and propeller and the operating conditions Adjust the outboard motor so that it is perpendicular to the water surface i e a...

Page 54: ...potential sparks near the fuel tank WARNING Batteries produce explosive gases If ignited an explosion can cause serious injury or blindness Provide adequate ventilation when charging CHEMICAL HAZARD...

Page 55: ...ystem in the outboard motor Do not disconnect the battery cables while the engine is running Disconnecting the cables while the engine is running will damage the outboard motor s electrical system Do...

Page 56: ...es could cause unpredictable accident Consult an authorized Honda outboard motor dealer for proper installation The control box is available in types as shown Select the most suitable control box for...

Page 57: ...E CONTROL BOX FOR DUAL OUTBOARD MOTOR TYPE NORMAL KEY WITH START STOP SWITCH TYPE NORMAL KEY WITHOUT START STOP SWITCH TYPE ALL ENGINE START FOR MULTIPLE OUTBOARD MOTORS DUAL TYPE OUTBOARD MOTOR TRIPL...

Page 58: ...OP MOUNT TYPE CONTROL BOX AND SWITCH PANEL FOR SINGLE OUTBOARD MOTOR TYPE FLUSH MOUNT TYPE CONTROL BOX AND SWITCH PANEL TOP MOUNT TYPE CONTROL BOX AND SWITCH PANELS FOR DUAL OUTBOARD MOTOR TYPE SIDE M...

Page 59: ...m the control box to the outboard motor along the cable routing Recommended cable length is 300 450 mm 11 8 17 7 in longer than the measured distance Set the cable along the predetermined route and be...

Page 60: ...eller assures powerful acceleration top speed excellency in terms of economy and cruising comfort and it assures longer engine life as well Consult with your authorized Honda outboard motor dealer for...

Page 61: ...oil or gasoline leaks Engine Cover Removal Installation 1 Pull all the engine cover latches 2 Remove the engine cover by taking it up Installation 1 Place the engine cover on the main body 2 Slide the...

Page 62: ...erties Running the engine with insufficient oil can cause serious engine damage Recommended oil Use Honda 4 stroke oil or an equivalent high detergent premium quality motor oil certified to meet or ex...

Page 63: ...dipstick remove the oil filler cap and add oil to reach the upper level mark shown on the dipstick Use the oil recommended on p 61 5 Insert the dipstick all the way in Install the oil filler cap and t...

Page 64: ...earance Unburned fuel mixes with the oil increasing the volume of oil The engine oil deteriorates becomes less efficient as a lubricant and causes an engine malfunction Frequent starting and stopping...

Page 65: ...line contains alcohol if it does find out the type and percentage of alcohol used If you notice any undesirable operating symptoms while using a particular gasoline Switch to a gasoline that you know...

Page 66: ...outside the full throttle speed range will adversely affect the engine and cause a serious problem Use of the correct propeller assures powerful acceleration top speed excellency in terms of economy...

Page 67: ...decrease friction CONTROL LEVER FRICTION ADJUSTER BOLT NUT Check whether the remote control lever moves smoothly 1 Remove the cover of the remote control lever 2 Loosen the nut 3 Adjust the lever fric...

Page 68: ...ER with WATER SEPARATOR R2 type To increase friction CONTROL LEVER FRICTION ADJUSTER To decrease friction To decrease friction To increase friction CONTROL LEVER FRICTION ADJUSTER Check whether the re...

Page 69: ...sories contain lead and lead compounds Wash your hands after handling WARNING Batteries produce explosive gases If ignited an explosion can cause serious injury or blindness Provide adequate ventilati...

Page 70: ...orrosion damage it must be exposed directly to the water whenever the outboard motor is in use Replace the anodes when they have been reduced to about two thirds of their original size or if they are...

Page 71: ...ting up the outboard motor The vapor separator could overflow Starting the Engine D1 D2 types To prevent damage to the outboard from overheating never run the engine with the propeller out of water Fu...

Page 72: ...to the operator The engine does not start unless the emergency stop switch clip is set on the emergency stop switch A spare emergency stop switch clip can be stored in the tool bag see page 120 WARNI...

Page 73: ...return to the ON position Go to step 5 Do not turn the ignition switch key to the START position while the engine is running Normal Key with START STOP switch type 3 Insert the key to the power switc...

Page 74: ...g check whether the cooling water is flowing out of the cooling water check hole Amount of water flowing out of the check hole might vary due to the thermostat operation but this is normal If water do...

Page 75: ...ine as follows Above 5 C 41 F run the engine for 2 or 3 minutes Below 5 C 41 F run the engine for at least 5 minutes at 2 000 min 1 rpm Failure to completely warm up the engine will result in poor eng...

Page 76: ...switch clip optional equipment can be stored in the tool bag see page 120 WARNING Exhaust contains poisonous carbon monoxide which can cause unconsciousness and may lead to death Never run the outboa...

Page 77: ...he starter motor consumes a large amount of current Do not therefore run it continuously for more than 5 seconds at a time If the engine does not start within 5 seconds wait at least 10 seconds before...

Page 78: ...r Do not operate the engine until the problem has been corrected 6 Check to see if the oil pressure indicator turns ON If it does not turn on stop the engine and perform the following inspections 1 Ch...

Page 79: ...y 1 Insert the clip at one end of the emergency stop switch lanyard into the emergency stop switch Attach the other end of the emergency stop switch lanyard securely to the operator Be sure to install...

Page 80: ...ional equipment can be stored in the tool bag see page 120 2 Set the remote control lever in the NEUTRAL position The engine does not start unless the remote control lever is set in the NEUTRAL positi...

Page 81: ...tion while the engine is running When the boat is mounted with the two outboard motors perform the above procedure on the right and left outboard motors respectively The Neutral Starting System preven...

Page 82: ...on stop the engine and perform the following inspections 1 Check the oil level see page 61 2 If the oil level is normal and the oil pressure indicator light does not turn ON consult with an authorize...

Page 83: ...arming the engine up may cause engine damage Before leaving the dock check the operation of the emergency stop switch Station Select Mode For multiple station type use the switch to change the operati...

Page 84: ...the outboard motor up to a maximum of 2 000 to 3 000 min 1 rpm or 10 to 30 throttle opening Next 60 minutes Run the outboard motor up to maximum of 4 000 to 5 000 min 1 rpm or 50 to 80 throttle openin...

Page 85: ...ening and boat speed The control lever will not move unless the neutral release lever is pulled up CAUTION Avoid sharp and abrupt operation of the control lever Operate it moderately Operate the contr...

Page 86: ...sly Moving the control lever s further from approximately 20 will increase throttle opening and boat speed CAUTION Avoid sharp and abrupt operation of the control lever Operate it moderately Operate t...

Page 87: ...peed The remote control lever will not move unless the neutral release lever is pulled up CAUTION Avoid sharp and abrupt operation of the remote control lever Operate it moderately Operate the remote...

Page 88: ...d boat speed The remote control lever will not move unless the neutral release lever is pulled up CAUTION Avoid sharp and abrupt operation of the remote control lever Operate it moderately Operate the...

Page 89: ...Moving the remote control lever s further from approximately 35 will increase throttle opening and boat speed CAUTION Avoid sharp and abrupt operation of the remote control lever Operate it moderatel...

Page 90: ...TCH LOWERMOST POSITION SINGLE TYPE POWER TRIM TILT SWITCH DUAL TYPE POWER TRIM TILT SWITCH LEFT RIGHT 3257 67 3257 67 17 5 POWER TRIM TILT SWITCH POWER TRIM TILT SWITCH SINGLE TYPE POWER TRIM TILT SWI...

Page 91: ...h the outboard motors trimmed at the lowermost position adjust the trim angle of the each outboard motor using the switch on the panel R3 type When the two outboard motors are mounted 1 Press on the D...

Page 92: ...throttle and increases the engine speed R2 R3 types Moving about 35 engages the gear Moving the control lever further opens the throttle and increase the boat speed For the sake of fuel economy open...

Page 93: ...nce passengers and equipment should be distributed evenly to balance the boat TRL Trolling Control Switch Mechanical wire type Remote Control Box Side mount type For TRL Trolling control switch equipp...

Page 94: ...min 1 rpm or higher 900 min 1 rpm limit If you try to do this a short buzz sounds twice The throttle may be operated while in trolling mode The trolling mode is cancelled when you reach 3 000 min 1 r...

Page 95: ...pm or higher 900 min 1 rpm limit If you try to do this a short buzz sounds twice The throttle may be operated while in trolling mode The trolling mode is cancelled when you reach 3 000 min 1 rpm One L...

Page 96: ...r trim tilt switch on the panel Trimming the Outboard Motor 68 TILT ANGLE TRIM ANGLE when transom angle is 12 VERTICAL LINE 16 0 4 0 12 D1 type REMOTE CONTROL LEVER POWER TRIM TILT SWITCH Press UP to...

Page 97: ...the same time by using the power trim tilt switch on the remote control lever and the trim tilt angle of each outboard motor is adjusted by using each power trim tilt switch on the panel POWER TRIM T...

Page 98: ...racing of the propeller and trimming up the outboard motor excessively can cause damage to the water pump Decrease the trim angle on high speed turns to reduce the possibility of propeller ventilation...

Page 99: ...other types With the outboard motor trimmed low the trim meter will read as shown To raise the bow increase the outboard motor trim angle by pressing the UP portion of the power trim tilt switch With...

Page 100: ...tilt up simultaneously when you mount the dual type outboard motor 1 Move the shift lever or the control lever to the NEUTRAL position and stop the engine 2 Press the UP of the power trim tilt switch...

Page 101: ...oard motors the trim tilt angle of all outboard motors is adjusted at the same time by using the power trim tilt switch on the remote control lever and the trim tilt angle of each outboard motor is ad...

Page 102: ...e outboard motor before tilting the outboard motor 1 Raise the outboard motor as full as it goes using the power trim tilt switch 2 Move the tilt lock lever to the LOCK position and lower the outboard...

Page 103: ...the right and left outboard motors using the switch Power Tilt Switch outboard motor pan When you are away from the power trim tilt switch on the control lever side you can operate the power tilt swi...

Page 104: ...After tilting up down manually close the manual relief valve to lock the outboard motor in the position Check that no person is under the outboard motor before carrying out this operation because if...

Page 105: ...rns to determine the amount of effort required If less effort is required to make left turns Loosen the trim tab tightening bolt and turn the rear end of the trim tab toward the left Tighten the bolt...

Page 106: ...will stop in 20 seconds after the engine protection system will limit engine speed Each warning system of PGM FI ACG oil pressure overheat and water contamination is activated as described in the foll...

Page 107: ...essure Green Overheat Red ACG Red PGM FI Red CORRESPONDING SYSTEM At starting ON 2 sec ON 2 sec ON ON 2 sec With the engine key turned on ON 2 times During operation ON OFF OFF OFF OFF Low oil pressur...

Page 108: ...YSTEM During operation OFF OFF OFF OFF OFF OFF OFF Low oil pressure ON OFF OFF OFF ON continuously ON Overheat OFF ON OFF OFF ON continuously ON ACG warning OFF OFF ON OFF alternating ON and OFF at lo...

Page 109: ...after 30 seconds return to the closest boat landing and contact your closest authorized Honda outboard motor dealer When the overheat warning system is activated 1 Return the remote control lever to t...

Page 110: ...d Honda outboard motor dealer When the PGM FI activated 1 Consult with an authorized Honda outboard motor dealer When the ACG warning system is activated 1 Check the battery see page 68 If the battery...

Page 111: ...as necessary by contacting your authorized Honda outboard motor dealer Anodes The anodes are a sacrificial material which helps to protect the outboard motor from corrosion Painting or coating the ano...

Page 112: ...re that the outboard motor is not tilted so high that the water intakes are out of the water Multiple Outboard Motors On boats equipped with more than one outboard motor all motors normally operate at...

Page 113: ...decelerate potentially causing occupants and objects to be thrown forward and or overboard If the emergency stop switch is activated the emergency stop switch clip must be reinserted before the engine...

Page 114: ...and then remove and store it Honda Smart Key type 3 Turn the power switch to the right or press the lock button on the Honda Smart Key to turn the power OFF If you are using a portable fuel tank disco...

Page 115: ...ling with the throttle fully open cool down the engine by running it at the idle speed for a few minutes NEUTRAL REMOTE CONTROL LEVER R1 type REMOTE CONTROL LEVER NEUTRAL R2 type NEUTRAL NEUTRAL REMOT...

Page 116: ...emergency stop switch to stop the engine 3 When the boat is not use remove and store the ignition switch key If you are using a portable fuel tank disconnect the fuel line if you will be storing or tr...

Page 117: ...r 2 Set the hoist hooks against the engine hangers and hang the outboard motor to remove it from the boat WARNING Gasoline is extremely flammable and gasoline vapor can explode causing serious injury...

Page 118: ...ing position Do not trailer or transport the boat with the outboard motor in the tilted position The boat or outboard motor could be severely damaged if the outboard motor drops The outboard motor sho...

Page 119: ...re performing the cleaning and flushing 1 Disconnect the fuel line from the outboard motor 2 Tilt down the outboard motor 3 Clean and wash the outside of the outboard motor with fresh water 4 Remove t...

Page 120: ...ll overheat Use only Honda Genuine parts or their equivalents for maintenance or repair The use of replacement parts which are not of equivalent quality may damage the outboard motor WARNING Shut off...

Page 121: ...irs Spare Emergency Stop Switch Clip optional equipment A spare emergency stop switch clip is available from your outboard motor dealer Always carry a spare emergency stop switch clip onboard The spar...

Page 122: ...page Engine oil Check level o 61 Change o o 123 Engine oil filter Replace o 2 Gear case oil Change o 2 o 2 ACG belt Check adjust o 2 Throttle linkage and Control Cable 10 Check adjust o 2 o 2 Idle sp...

Page 123: ...acement before using your outboard 9 Check the fuel line for leaks cracks or damage Replace the fuel line if there are signs of leaks cracks or damage 10 Mechanical Remote Control type only Each use A...

Page 124: ...E 10W 30 engine oil or equivalent API Service category SG SH SJ or SL Engine Oil Replacement Drain the oil while the engine is still warm to assure rapid and complete draining 1 Position the outboard...

Page 125: ...clamation Do not throw it in the trash or pour it on the ground Wash your hands with soap and water after handling used oil Spark Plugs To ensure proper engine operation the spark plug must be properl...

Page 126: ...improper heat range may cause engine damage Inspection and Replacement 1 Disconnect the battery negative terminal 2 Unlock and remove the engine cover see page 60 3 Remove the two bolts with the 6 mm...

Page 127: ...it 7 Use the spark plug wrench and 19 mm eye wrench to remove the spark plugs 8 Inspect the spark plugs 1 If the electrodes are heavily corroded or carbon soiled clean with a wire brush 2 Replace a sp...

Page 128: ...to compress the washers If reinstalling used spark plugs tighten 1 8 1 4 turn after the spark plugs seat to compress the washers The spark plugs must be securely tightened An improperly tightened plug...

Page 129: ...rve the following when servicing iridium spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one The cleaning of...

Page 130: ...ubrication then every 100 hours or 6 months Apply anticorrosion oil to pivot surfaces where grease cannot penetrate Lubricate more frequently when used in salt water PROPELLER SHAFT THROTTLE LINK PIVO...

Page 131: ...LE ARM SHIFT ARM PIVOT PLATE NEUTRAL SWITCH CLICK ARM ROLLER MECHANICAL WIRE TYPE SHIFT PIVOT BRACKET SHIFT ARM CLICK ARM ROLLER DBW TYPE SWIVEL SHAFT LOWER CYLINDER BUSH COLLAR UPPER CYLINDER PIN BUS...

Page 132: ...ating hours or 6 months Replacement interval Every 400 operating hours or 2 years FUEL FILTER with WATER SEPARATOR WARNING Gasoline is extremely flammable and gasoline vapor can explode causing seriou...

Page 133: ...ator for water accumulation and clogging If the fuel filter with water separator is clogged refer to page 133 to remove the filter and clean it If a water is remained in the fuel filter with water sep...

Page 134: ...to prevent the fuel leakage disconnect the fuel tubes 5 Remove the three screws holding the fuel filterwithwaterseparator deletethewater or deposit from the inside of the cup 6 Thoroughly clean the c...

Page 135: ...STEM The combustion process produces carbon monoxide and hydrocarbons Control of hydrocarbons is very important because under certain conditions they react to form photochemical smog when subjected to...

Page 136: ...Batteries produce explosive gases If ignited an explosion can cause serious injury or blindness Provide adequate ventilation when charging CHEMICAL HAZARD Battery electrolyte contains sulfuric acid C...

Page 137: ...nnect the battery positive cable to the battery positive terminal then the battery negative cable to the battery negative terminal Tighten the bolts and nuts securely Coat the battery terminals with g...

Page 138: ...with a different rating from that specified Serious damage to the electrical system or a fire may result Disconnect the battery cable at the battery negative terminal before replacing the fuse Failure...

Page 139: ...A 15 A 30 A Mechanical wire type DBW type Fuse No Rating Component s or Circuit s Protected 1 100 A ACG Battery 4 30 A STARTER SOLENOID AND RELAYS IN JUNCTION BOX 5 10 A Power tilt relay Warning buzz...

Page 140: ...se is located in the fuse holder 1 Stop the engine 2 Remove the engine cover 3 Remove the junction box lid see page 137 4 Remove the old fuse by removing two 5 mm screws 5 Install a new fuse with 100A...

Page 141: ...pin hole Note that this tool is not included in the tools that come together with the outboard motor TIGHTENING TORQUE 1 0 N m 0 1 kgf m 0 7 lbf ft UPPER LIMIT OF TORQUE 44 N m 4 5 kgf m 33 lbf ft 4 B...

Page 142: ...iately to the dealer If you are far from a dealer proceed as follows 1 Remove the engine cover and rinse the outboard motor with fresh water to remove salt water sand mud etc 2 Drain the vapor separat...

Page 143: ...If the engine fails to start remove the spark plugs clean and dry the electrodes then reinstall the spark plugs and attempt to start the engine again If there was water in the engine crankcase or the...

Page 144: ...he warranty To avoid this please strictly follow these recommendations Only use specified gasoline see page 63 Use fresh and clean gasoline To slow deterioration keep gasoline in a certified fuel cont...

Page 145: ...sition until the gasoline stops flowing After draining the gasoline completely return the outboard motor to the vertical position 7 After draining thoroughly tighten the drain screw securely 8 Clamp t...

Page 146: ...NG Batteries produce explosive gases If ignited an explosion can cause serious injury or blindness Provide adequate ventilation when charging CHEMICAL HAZARD Battery electrolyte contains sulfuric acid...

Page 147: ...d and secure the outboard motor with bolts and nuts Store the outboard motor in a well ventilated area free from direct sunlight and humidity Vertical transport or storage Attach the stern bracket to...

Page 148: ...To protect the environment do not dispose of this product battery engine oil etc carelessly by leaving them in the waste Observe the local laws and regulations or consult your dealer for disposal 32Z...

Page 149: ...Spark plug has improper heat range Replace the spark plug see page 124 128 Faulty water pump Thermostat clogged Faulty thermostat Cooling water passage clogged Exhaust gas invades cooling system Cons...

Page 150: ...ain consult with an authorized Honda outboard motor dealer PGM FI warning system comes on PGM FI indicator comes on PGM FI warning buzzer sounds intermittently PGM FI warning system is faulty Consult...

Page 151: ...driver with the grip of the tool kit see page 120 into the hole of the shift pivot and moving the shaft Grasp the shaft closer to the shift pivot of the inserted Phillips screwdriver Operate in a stab...

Page 152: ...sure lubrication Specified oil Engine API standard SG SH SJ SL SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine Without oil filter replacement 6 5 L 6 9 US qt 5 7 Imp...

Page 153: ...rochoid pump pressure lubrication Specified oil Engine API standard SG SH SJ SL SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine Without oil filter replacement 6 5 L 6...

Page 154: ...m Trochoid pump pressure lubrication Specified oil Engine API standard SG SH SJ SL SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine Without oil filter replacement 6 5...

Page 155: ...BF135D BF150D CONTROL SYSTEM R Remote control R Remote control R Remote control Sound pressure level at operator s ears 2006 42 EC ICOMIA 39 94 80 dB A 80 dB A 82 dB A Uncertainty 3 dB A 1 dB A 3 dB A...

Page 156: ...Lyapchev Blvd no 34 1797 Sofia Bulgaria Tel 3592 423 5879 Fax 3592 423 5879 http www hondamotor bg office hondamotor bg CZECH REPUBLIC BG Technik cs a s U Zavodiste 251 8 15900 Prague 5 Velka Chuchle...

Page 157: ...tp www hondakisgepek hu info hondakisgepek hu ITALY Honda Motore Europe Ltd Via della Cecchignola 13 00143 Roma Tel 848 846 632 Fax 39 065 4928 400 http www hondaitalia com info power honda eu com NOR...

Page 158: ...da ua SLOVENIA Fred Bobek d o o HONDA MARINE Put Ga eleza 5b HR 22211 Vodice Tel 00385 22 444336 Fax 00385 22 440500 centrala honda croatia com SWITZERLAND Honda Motor Europe Ltd Succursale de Satigny...

Page 159: ...EN 61000 6 1 2007 EN 55012 2007 A1 2009 Honda Motor Europe Ltd Cain Road Bracknell Berkshire RG12 1HL United Kingdom UK DECLARATION OF CONFORMITY SI 2008 No 1597 SI 2016 No 1091 STATUTORY REQUIREMENTS...

Page 160: ...159 19 EC DECLARATION OF CONFORMITY CONTENT OUTLINE EN 61000 6 1 2007 EN 55012 2007 A1 2009 Honda Motor Europe Ltd Aalst Office Wijngaardveld 1 Noord V 9300 Aalst Belgium 32ZVT600 book 159...

Page 161: ...160 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 32ZVT600 book 160...

Page 162: ...161 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 32ZVT600 book 161...

Page 163: ...162 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 32ZVT600 book 162...

Page 164: ...163 EC DECLARATION OF CONFORMITY CONTENT OUTLINE 32ZVT600 book 163...

Page 165: ...rgency Stop Switch 42 Switch Lanyard Clip 42 Switch Spare Clip 43 120 EMISSION CONTROL SYSTEM 134 Engine Cover Latch 45 Removal Installation 60 Oil Level Inspection 62 Refilling 62 Storage 144 Protect...

Page 166: ...ifting 84 85 Outboard Motor Angle Inspection 52 Installation 51 Storage Position 146 Overheat Indicator Buzzer Function 37 Operation 105 Over rev Limiter 110 P PGM FI Indicator Buzzer Function 35 Oper...

Page 167: ...merged Outboard Motor Servicing 141 Switch Panel 20 T Tachometer 46 Tilt Lock Lever 44 Tilting the Outboard Motor Remote Control Type 99 Tool Kit and Owner s Manual 120 Trailering 117 Transom Height 4...

Page 168: ...167 MEMO 32ZVT600 book 167...

Page 169: ...168 MEMO 32ZVT600 book 168...

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