Holzstar 5902423 Instruction Manual Download Page 1 | Manualshive

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Instruction Manual

HBS 231-1

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Wood Band Saw

HBS 261-2

HBS 321-2

HBS 361-2

HBS 231-1

HBS 261-2

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Summary of Contents for 5902423

Page 1: ...Instruction Manual HBS 231 1 HBS S ERIES Wood Band Saw HBS 261 2 HBS 321 2 HBS 361 2 HBS 231 1 HBS 261 2 ...

Page 2: ...nd saw 6 3 Intended Use 6 3 1 Misuse 7 3 2 Residual risks 7 4 Technical Data 8 4 1 Type plate 8 4 2 Scope of supply 8 5 Transport packaging and storage 8 5 1 Packaging 9 5 2 Storage 9 6 Description of device 9 6 1 Machine 9 6 2 Optional accessories 10 7 Setting up and connection 10 7 1 Requirements for the place of operation 10 7 2 Set up the Wood Band Saw 10 7 3 Electrical connection 13 7 4 Conne...

Page 3: ...dge from the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All data in these operating instructions has been compi led on the basis of the state of the art valid standards and guidelines as well as our many years of expertise and experience The manufacturer shall not be liable for damage in the following cases Non observance...

Page 4: ...c tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regularly check that the safety equipment is fully functional and complete 2 3 Qualifica...

Page 5: ...n cleaning or maintenance When installing operating maintaining and repai ring the band saw observe the European stan dards For the European standards that have not yet been transposed into the relevant national law the country specific regulations still applicable must be applied Band saw operators outside the scope of European standards are required to comply with the safety and accident prevent...

Page 6: ...ls sharp and clean for better and safer performance Follow the instructions for lubri cating and changing the accessories Check the cable regularly and if it is damaged have it repai red by an authorized service representative Check the extension cords regularly and replace them if they are damaged Keep the handles dry clean and free from oil and grease Before using the tool carefully inspect a da...

Page 7: ...ed workpieces Breakage crack of the tool Fire hazard with insufficient ventilation of the en gine Impairment of hearing during prolonged work without hearing protection Risk of injury to the eye from flying parts even with safety glasses Risk of injury due to kickback of the cuttings ejec tion of the cuttings or parts thereof Touching rotating parts or tools Touching electrical parts DANGER Certai...

Page 8: ... Electrical Connections 230 V 230 V 230 V 230 V Length Work table 300 mm 360 mm 480 mm 545 mm Width Work table 300 mm 320 mm 390 mm 515 mm Height Work table 405 mm 935 mm 1000 mm 1020 mm Cutting height max 90 90 mm 152 mm 165 mm 225 mm Cutting height max 45 50 mm 95 mm 105 mm 145 mm Max cutting width with stop 125 mm 145 mm 225 mm 255 mm Max cutting width without stop 228 mm 245 mm 305 mm 340 mm S...

Page 9: ...e 2 Handle screw saw blade tension 3 Saw blade guide 4 Star grip for locking the roller cover 5 Saw blade 6 Miter stop 7 Saw table 8 Angle adjustment screw 9 Star grip for locking the roller cover 10 Chip containers 11 Push stick 12 Clamping lever for rip fence 13 ON OFF switch 14 LED light switches WARNING Danger to life If the weight of the machine and the permissible load capacity of the liftin...

Page 10: ... not exceed 80 and the measured room temperature should be between 5 C and 35 C The machine should not be operated in a humid or wet environment The installation or work area must be dry and well venti lated 7 2 Set up the Wood Band Saw Tips and recommendations We recommend to use only high quality original Holz star accessories Only with original accessories a flawless operation and optimal work ...

Page 11: ...dle Assembly of the saw table HBS 231 1 Step 1 Unscrew the nut washers and wing screws on the saw table Fig 8 Assembly of the work table Step 2 Push the saw table past the saw blade through the groove of the saw table Align the teeth on the saw table mount with the teeth on the angle adjustment knob Fig 9 Assembly of the work table Step 3 Insert the pins on the frame into the slots of the saw tabl...

Page 12: ...side Fig 13 Tilt the band saw Step 2 Fix the leveling feet with M8X10 Allen screws and 8mm spacers Attach the long and short cross struts to the leveling feet with M6X12 car riage bolts 6mm spacers and M6 hex nut Do not fully tighten the nuts Fig 14 Fasten the underframe Step 3 Place the machine in the prepared place and tighten the nuts Fig 15 Fasten the underframe Assembly of the Work table HBS ...

Page 13: ...k of fatal injury due to electric shock Contact with live components may result in fatal injury Switched on electrical components can make uncon trolled movements and lead to serious injuries Before connecting the mains plug to the mains check that the wood band saw is switched off ATTENTION All work on the electrical installation may only be car ried out by a qualified electrician When connecting...

Page 14: ... band Set the upper saw band guide see Setting the up per saw band guide Check the band guide bearings at the top and bot tom of the saw band guide for a correctly set di stance from the saw band Align the saw band 8 Seetings 8 1 Settings on the HBS 231 1 Adjusting the tilting table Step 1 Release the latch with the quick release lever Step 2 Swing the table with the angle adjustment wheel until t...

Page 15: ...uide Before each sawing process the upper saw band guide must be adjusted depending on the workpiece height The upper saw band guide must be approx 3 mm above the workpiece Step 1 Open the clamping screw of the saw band guide and adjust the height with the aid of the adjusting handle Then fix the adjustment handle again Fig 23 Fig 23 Adjust the position of the upper strap guide DANGER The saw blad...

Page 16: ...he lower saw band guide The lower saw band guide must be readjusted after each band saw blade change or tracking adjustment Step 1 Loosen the socket head cap screws through the holes B and E using an Allen key and adjust the guide block D and thrust bearing C Step 2 Loosen the screw A and set the guide bearing to a position 0 5 mm from the saw blade Tighten the screw A again Fig 27 Set the positio...

Page 17: ...ten the tension lever again and tighten the saw blade as described in chapter 8 1 Step 8 Screw the nut washers and wing screws to the saw table Step 9 Close the upper and lower roller cover and the saw blade cover Step 10 Align the saw blade Switch on the bandsaw and make sure that the saw blade is moving correctly 8 2 Seetings on the HBS 261 2 Adjusting the tilting table Step 1 Release the latch ...

Page 18: ...s fix everything again and close both covers Adjusting the saw blade tension Step 1 Turn the handwheel to increase or decrease the saw blade tension via a spring Turn the adjust ment knob clockwise to increase the blade ten sion Turning the knob counterclockwise decrea ses the blade tension Fig 35 Saw blade tension Handle Roller cover handle Adjustment handle DANGER The saw blade tension must be c...

Page 19: ... position 0 5 mm from the blade Tigh ten the screw C Fig 36 again Fig 38 Setting the guide bearings Adjusting the bottom saw band guide The lower saw band guide must be readjusted after each band saw blade change or tracking adjustment Step 1 Loosen the Allen screw D move the entire lo wer tape guide and set the guide bearing to a position of 1 or 2 mm below the edge of the sheet Tighten the Allen...

Page 20: ...uired when using different ma terials and material thicknesses as well as worn saw band Step 1 Detach the guide rail and remove it from the band saw Fig 43 Remove guide rail Step 2 Open the upper and lower roller cover Fig 44 Open the roller cover NOTE If necessary adjust the motor position to adjust the belt tension Speed Engine pulley Bottom engine pulley Screw for engine Driving belt Engine pul...

Page 21: ...ay Step 4 Perform a trial cut to control the angle Fig 46 Setting the swivel table Aligning the saw blade If the saw blade does not run in the middle of the rollers the tracking must be corrected by adjusting the inclina tion of the band saw blade Step 1 Open the top and bottom roller cover Fig 47 Roller cover Step 2 Slowly turn the top roller clockwise by hand The saw band should run centrally on...

Page 22: ... workpiece height The upper saw band guide must be approx 3 mm above the workpiece Step 1 Loosen the saw blade guide wheel and use the dial to adjust the height Then retighten the loc king wheel Fig 51 Fig 51 Adjust the position of the upper strap guide Step 2 Loosen the screw A Fig 51 and adjust the posi tion of the guide bearing so that the guide bearing is 1 or 2 mm Fig 52 away from the teeth o...

Page 23: ...behind the back of the blade Tighten the screw E again Step 3 Loosen the screw F and set the guide bearing to a position 0 5 mm from the blade Tighten the screw F again Fig 54 Set the position of the lower tape guide Adjusting the cutting speed Step 1 Open the lower roller cover Step 2 Loosen the drive belt by turning the knob clock wise Step 3 Place the drive belt on the desired pulley of the dri...

Page 24: ...59 Open the roller cover Step 3 Use the turning handle to set the upper saw band roller in the lowest position and then relax saw band Step 4 Remove the old saw blade Step 5 Insert a new saw band with the correct direction Step 6 Retighten the twist grip and tighten the saw blade as described in chapter 8 3 Fig 60 Handle DANGER Before changing the saw blade switch off the ma chine pull out the mai...

Page 25: ...o the machine WARNING Risk of injury There is a risk of injury to the operator and other per sons if they do not comply with the following rules The Wood Band Saw may only be operated by a trained person The operator may not work while under the influ ence of alcohol drugs or medication Always cut only one workpiece Secure round stock when you cut it Do not try to slow or stop the band saw blade b...

Page 26: ... saw does not cut the workpiece automati cally The user allows cutting by guiding the work piece into the moving saw blade The teeth cut the workpiece in the direction of the worktable down The workpiece must be moved slowly into the saw blade Every person who works with the band saw needs in struction When cutting thicker workpieces make sure that the band saw blade is not bent or twisted This in...

Page 27: ...e push stick if it is damaged Fig 64 Push stick 9 6 Using the rip fence The rip fence can be used on both sides of the blade If the rip fence moves from one side of the saw blade to the other the fence must be reversed To change the stop side loosen the two screws G fix the stop on the other side and fix the stop with the two screws G Fig 65 Adjust rip fence To move the stop loosen the quick relea...

Page 28: ...ts with an inclined ta ble the rip fence must be fitted to the right of the blade on the downward side if the width of the workpiece per mits this in order to secure the workpiece against slip ping Cross sections Cross section is the sawing at right angles to the grain of the wood This type of cut can also be carried out without a rip fence Freehand cuts The ease with which curved cuts can be made...

Page 29: ...he saw band Disconnect the machine from the mains Clean the machine completely Lubricate the saw blade guide with light machine oil Clean the machine from chips Check the saw blade for damage and sharpness Storage The band saw should be stored in a dry clean and non corrosive environment Suction Check the suction daily for its adequate function If the extraction system does not work or only to a l...

Page 30: ...t or damaged 4 The saw band guides are not adju sted correctly 1 Use the rip fence 2 Press the saw band with the work piece 3 Insert a new saw band 4 Readjust the saw band guide The saw band does not cut or cuts only very slowly 1 The saw band teeth are blunt due to the sawing of wrong material 2 The saw band was installed the wrong way round 1 Insert the correct saw band for the material to be pr...

Page 31: ... and the health of others Environment and health are endangered by improper disposal Material recycling helps to reduce the consumption of raw materials For more information about recycling this product contact your local commu nity municipal waste management or the shop where you purchased the product 13 Spare parts 13 1 Ordering spare parts Spare parts are available from authorised retailers or ...

Page 32: ...re parts drawing 1 HBS 231 1 The following spare parts drawings are intended to help identify the necessary spare parts To order please send a copy of the list of spare parts with the marked components to your dealer Fig 70 Spare parts drawing 1 Wood Band Saw HBS 231 1 ...

Page 33: ...Spare parts HBS Series Version 1 02 33 Spare parts drawing HBS 261 2 Fig 71 Spare parts drawing 2 Wood Band Saw HBS 261 2 ...

Page 34: ...34 HBS Series Version 1 02 Spare parts Spare parts drawing HBS 321 2 and 361 2 Fig 72 Spare parts drawing 3 Wood Band Saw HBS 321 2 and 361 2 ...

Page 35: ...Electrical circuit diagram HBS Series Version 1 02 35 14 Electrical circuit diagram Fig 73 Electrical circuit diagram ...

Page 36: ...11 2010 Safety of transportable motor operated electric tools Part 1 General requirements DIN EN 61029 2 5 2011 Safety of transportable motor operated electric tools Part 2 5 Particular requirements for band saws DIN EN 55014 1 2017 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission DIN EN 55014 2 2015 Electromagnetic compatibil...

Page 37: ...Notes HBS Series Version 1 02 37 16 Notes ...

Page 38: ...www holzstar de ...

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