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NOTE:

  Once the TPS and mechanical idle have been set, you are ready to tune the system.  

TUNING THE DIGITAL ECU FOR PERFORMANCE:

DANGER!  NEVER MAKE ANY ADJUSTMENTS TO THE POTENTIOMETERS ON THE FRONT OF THE DIGITAL ECU WHILE THE

VEHICLE IS IN MOTION.  BE SURE THAT THE VEHICLE IS IN PARK OR NEUTRAL WITH THE EMERGENCY BRAKE
SET.  FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, AND/OR DEATH.

WARNING! The adjustment knobs on the front of the ECU are precision manufactured parts and do not require a great deal

of force to turn.  Do not apply excessive force to the adjustment knobs. Full adjustment range for the knobs is 3/4
of a turn.

WARNING!  Initial tuning of the system should be completed in an area free of traffic, such as in a large parking lot.  Do not

attempt to tune this system on a busy road, where a possible stall may result in an accident.

NOTE:

  A small change in the adjustment knob settings will have a large effect on the amount of fuel delivered to the engine under

various operating conditions.  Make small adjustments to the adjustment knob setting when tuning the system.

NOTE:

  Holley recommends the use of a Rich / Lean indicator that will provide information relative to the air and fuel delivery to the

engine when tuning the system.  A Rich / Lean indicator with an Oxygen Sensor is available from Holley as Part #534-51 and
without an Oxygen Sensor as P/N 534-50.  Use P/N 534-50 if you have already installed a closed loop kit.

NOTE:

   When tuning the system for future closed loop operation, all potentiometer settings must be set slightly richer then

stoichiometric in case an oxygen sensor failure should occur.  This will prevent damage to your engine due to lean operating
conditions.

NOTE:

  The tuning of the digital ECU is critical in the operation of the fuel injection system and is best accomplished by using a

tachometer.  If your vehicle is not equipped with a tachometer, Holley highly recommends one be used.  To adjust, follow the
instructions carefully.

TUNING THE MAIN

As described earlier, the MAIN adjustment knob controls the fuel delivery across the entire operating range by raising or lowering the
fuel delivery 50% above or below the values programmed at the factory.  Therefore, adjustments made with the MAIN adjustment knob
will affect the fuel delivery in all modes of engine operation.

1. 

Disconnect the closed loop harness, if installed, from the rear of the digital ECU.  Initial tuning should be completed with the
system operating in open loop mode.

2. 

Start the engine and allow the engine to reach operating temperature.

3. 

Once the engine has reached operating temperature, set the parking brake and depress the brake pedal.  Increase engine speed
until the engine operates at 3000 rpm and hold the accelerator pedal in this position.

4. 

Turn the adjustment knob labeled MAIN, clockwise until the engine rpm reaches a maximum value and the engine rpm just begins
to drop. If your vehicle is equipped with a Holley rich / lean indicator, adjust the MAIN adjustment knob until the green center light
on the unit remains stable.

5. 

Rotate the main adjustment knob counter-clockwise back to the point where the engine rpm started to drop, until maximum engine
rpm is once again achieved.

6. 

Let off the throttle and allow the engine to return to idle.

TUNING THE IDLE

Adjustments made to the IDLE adjustment knob will affect the area of the fuel map that relates to the idle operation of the vehicle.

1.  Turn the IDLE adjustment knob either clockwise or counter-clockwise until maximum engine rpm is achieve and the engine idles

smoothly.  If you are using a rich / lean indicator to tune the system, turn the IDLE adjustment knob until the green center LED is lit. 

Summary of Contents for 534-55

Page 1: ...osed Loop Kit for Digital Replacement ECU 534 50 Rich Lean Indicator without O2 Sensor 534 51 Rich Lean Indicator with O2 Sensor 534 56 Replacement Closed Loop Kit Harness NOTE These instructions must...

Page 2: ...THE ENGINE 7 SETTING THE MECHANICAL IDLE 7 SETTING THE THROTTLE POSITION SENSOR TPS 8 TUNING THE DIGITAL ECU FOR PERFORMANCE 9 Tuning the Main 9 Tuning the Idle 10 Tuning the Accel 10 Tuning the High...

Page 3: ...various operating conditions is user adjustable through the use of five adjustments knobs located on the front panel of the digital ECU These adjustment knobs are used to tune the system WARNING The...

Page 4: ...d to ensure that no damage will occur WARNING Do NOT mount the ECU in the engine compartment The ECU is not designed for the environment heat moisture present in the engine compartment Premature failu...

Page 5: ...l lines and to build pressure in the fuel injection system The digital ECU senses whether the pink wire in the harness is attached to switched 12 volts or to ground The ECU then internally selects whe...

Page 6: ...allows the user to adjust the fuel delivery in the idle region of the fuel map 30 above or below the values that are set at the factory This is accomplished by moving the lower part of the fuel map e...

Page 7: ...ensure that they were not moved If necessary rotate the potentiometers so that they are positioned as shown in Figure 3 5 Turn the ignition key to the RUN position DO NOT START THE ENGINE Listen for...

Page 8: ...must be set in the position outlined below 1 Unplug the three position connector from the TPS and attach jumper wires between the TPS and the connector 2 Remove a portion of the insulation on the jum...

Page 9: ...U is critical in the operation of the fuel injection system and is best accomplished by using a tachometer If your vehicle is not equipped with a tachometer Holley highly recommends one be used To adj...

Page 10: ...ustments made here allow for a quick crisp response during acceleration WARNING Do not attempt to perform acceleration tests on a busy road or highway Complete this stage of the tuning process in an a...

Page 11: ...Use of Leaded fuels will DESTROY the oxygen sensor and will result in incorrect exhaust gas oxygen readings WARNING The use of some RTV Silicone sealant will destroy the oxygen sensor Ensure that the...

Page 12: ...he wiring harness away from any direct sources of heat and moving parts from the oxygen sensor to the rear of the ECU Secure the wiring harness with wire ties or wire clamps 8 Reconnect the primary wi...

Page 13: ...t stalls after starter motor disengages No voltage to relay switched power input with ignition in RUN position No TACH signal Check switched power connection to relay with ignition in RUN position Che...

Page 14: ...nd repair wire Replace ECU K Low Fuel Pressure Low Voltage at fuel pump Kinked or restricted fuel line Faulty fuel pump Throttle body pressure regulator improperly adjusted Low fuel level in tank Rest...

Page 15: ...temperature sensor in boiling water should be approximately 182 k NOTE If the resistance values of your engine coolant temperature sensor do not match these values the temperature sensor must be repla...

Page 16: ...rminals with no power applied to the relay s coil the relay must be replaced 4 Connect terminal 86 to ground 5 Connect terminal 85 to a positive 12 Volt power source 6 With a digital volt ohm meter ch...

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