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8

6.  With the parking brake set and while continuing to apply the brakes, shift the transmission back into “Park” and allow the engine

speed to stabilize.

7.  Once again, shift the transmission into gear while applying the brakes and having the parking brake set.  Check the engine speed

to verify that the engine idles at approximately 700 rpm.

8.  Do not reconnect the yellow wire to the fast idle solenoid at this time.

NOTE:

  The idle speed required for your vehicle may differ.  Set the engine idle for a speed that best suits your application.

9.  Shift the engine back into “Park” and shut off the engine.

SETTING THE THROTTLE POSITION SENSOR (TPS)

TPS Adjustment and Jumper Placement

Figure 4

The setting of the throttle position sensor is critical in the operation of the Digital ECU and is best accomplished by using a digital
voltmeter.  To adjust, follow the instructions carefully.

NOTE:

  Fuel delivery can 

NOT BE ADJUSTED 

by changing the positions of the TPS.  The TPS must be set in the position outlined

below.

 
1.  Unplug the three-position connector from the TPS and attach jumper wires between the TPS and the connector.

2.  Remove a portion of the insulation on the jumper wires connecting to both the black and the blue wires leading to the TPS as

shown in Figure 4.

3.  Attach the positive (+) lead of a digital volt meter to the jumper wire connected to the blue wire.

4.  Attach the negative (-) lead of a digital volt meter to the jumper wire connected to the black wire.

5.  Turn the ignition key to the “RUN” position.  Do not start the engine.

6.  Slightly loosen the two screws that hold the TPS in place with a Phillips screwdriver.

7.  Adjust the TPS until the voltage between the blue and black wire measures 0.63 to 0.65 volts.

8.  Tighten the two screws that hold the TPS in place and verify that the voltage between the blue and black wires on the TPS

continues to read between 0.63 to 0.65 volts.  Readjust the TPS if necessary to obtain this voltage reading.

9.  Turn the ignition key to the “OFF” position.

10.  Remove the jumper wires and plug the three-position connector back into the TPS, ensuring that the safety latch snaps into place.

Summary of Contents for 534-55

Page 1: ...osed Loop Kit for Digital Replacement ECU 534 50 Rich Lean Indicator without O2 Sensor 534 51 Rich Lean Indicator with O2 Sensor 534 56 Replacement Closed Loop Kit Harness NOTE These instructions must...

Page 2: ...THE ENGINE 7 SETTING THE MECHANICAL IDLE 7 SETTING THE THROTTLE POSITION SENSOR TPS 8 TUNING THE DIGITAL ECU FOR PERFORMANCE 9 Tuning the Main 9 Tuning the Idle 10 Tuning the Accel 10 Tuning the High...

Page 3: ...various operating conditions is user adjustable through the use of five adjustments knobs located on the front panel of the digital ECU These adjustment knobs are used to tune the system WARNING The...

Page 4: ...d to ensure that no damage will occur WARNING Do NOT mount the ECU in the engine compartment The ECU is not designed for the environment heat moisture present in the engine compartment Premature failu...

Page 5: ...l lines and to build pressure in the fuel injection system The digital ECU senses whether the pink wire in the harness is attached to switched 12 volts or to ground The ECU then internally selects whe...

Page 6: ...allows the user to adjust the fuel delivery in the idle region of the fuel map 30 above or below the values that are set at the factory This is accomplished by moving the lower part of the fuel map e...

Page 7: ...ensure that they were not moved If necessary rotate the potentiometers so that they are positioned as shown in Figure 3 5 Turn the ignition key to the RUN position DO NOT START THE ENGINE Listen for...

Page 8: ...must be set in the position outlined below 1 Unplug the three position connector from the TPS and attach jumper wires between the TPS and the connector 2 Remove a portion of the insulation on the jum...

Page 9: ...U is critical in the operation of the fuel injection system and is best accomplished by using a tachometer If your vehicle is not equipped with a tachometer Holley highly recommends one be used To adj...

Page 10: ...ustments made here allow for a quick crisp response during acceleration WARNING Do not attempt to perform acceleration tests on a busy road or highway Complete this stage of the tuning process in an a...

Page 11: ...Use of Leaded fuels will DESTROY the oxygen sensor and will result in incorrect exhaust gas oxygen readings WARNING The use of some RTV Silicone sealant will destroy the oxygen sensor Ensure that the...

Page 12: ...he wiring harness away from any direct sources of heat and moving parts from the oxygen sensor to the rear of the ECU Secure the wiring harness with wire ties or wire clamps 8 Reconnect the primary wi...

Page 13: ...t stalls after starter motor disengages No voltage to relay switched power input with ignition in RUN position No TACH signal Check switched power connection to relay with ignition in RUN position Che...

Page 14: ...nd repair wire Replace ECU K Low Fuel Pressure Low Voltage at fuel pump Kinked or restricted fuel line Faulty fuel pump Throttle body pressure regulator improperly adjusted Low fuel level in tank Rest...

Page 15: ...temperature sensor in boiling water should be approximately 182 k NOTE If the resistance values of your engine coolant temperature sensor do not match these values the temperature sensor must be repla...

Page 16: ...rminals with no power applied to the relay s coil the relay must be replaced 4 Connect terminal 86 to ground 5 Connect terminal 85 to a positive 12 Volt power source 6 With a digital volt ohm meter ch...

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