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XL-FW10054UM-en-US Rev C· 2018-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 

and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Figure 17

Maintenance Procedures

10. Top Plate Removal

IMPORTANT:

  Fifth wheel assembly has 

replaceable pocket inserts  

installed between the 

fifth wheel top plate and  

mounting base. Take care  

when removing fifth wheel  

top plate not to lose 

pocket inserts.

Failure to prevent pocket 

inserts from falling out of 

the top plate could cause 

a potentially hazardous 

situation which, if not 

avoided, may result in 

minor or moderate injury.

1.  Remove bracket pin retention nuts and 

bolts from both sides of fifth wheel top 

plate 

(Figure 17)

.

2.  Using a pry bar, pull bracket pins out of 

fifth wheel top plate 

(Figure 17)

.

3.  Using a lifting device capable of lifting 

500 lbs., remove the top plate from the 

mounting base. Place fifth wheel on a 

flat, clean working area.

NOTE:

  Follow instructions published by  

lifting device manufacturer for  

proper operation of lifting device. 

11. Fifth Wheel Lubrication

IMPORTANT:

  Fifth wheel lubrication 

is necessary to get the 

maximum service life 

from your FWS1 or FWS2 

fifth wheel. Perform the 

following procedures at 

the intervals shown.

  Lubricate locking mechanism every 

three (3) months or 30,000 miles.

  Thoroughly clean the locking mechanism  

every six (6) months or 60,000 miles.

RETENTION NUT

RETENTION BOLT

TOP 

PLATE

BRACKET PIN

Summary of Contents for FWS1 Series

Page 1: ...054UM en US Rev C Owner s Manual FWS1 and FWS2 Series Fifth Wheels Operation Maintenance and Troubleshooting Procedures FWS1 Assembly Series XA S1 Top Plate Series FWS2 Assembly Series XA S2 Top Plate...

Page 2: ......

Page 3: ...understand all of the procedures presented in this manual before operating or starting work on any HOLLAND FWS1 or FWS2 series fifth wheel IMPORTANT Keep this manual in a safe location for future ref...

Page 4: ...fth wheel bracket pin or on the pickup ramps as shown Figure 1 The part number and serial number are listed on the tag as shown Figure 2 Figure 2 SCAN QR CODE FOR PRODUCT INFORMATION Model No XXXXXXXX...

Page 5: ...r trailer separation which if not avoided could result in death or serious injury Refer to SAF HOLLAND Installation Manual XL FW10008BM en US available on the Internet at www safholland us for proper...

Page 6: ...ngpin dimensions Refer to SAF HOLLAND Service Bulletin XL SB004 01 available on the Internet at www safholland us for more information on fifth wheel lube plates Failure to couple with a proper kingpi...

Page 7: ...persons and obstacles 3 Tilt ramps of fifth wheel downward Figure 3 4 Make sure lock is open Figure 4 If lock is closed lift release handle up pull all the way out and up again to hook on casting Figu...

Page 8: ...by manufacturer for proper operation of landing gear Failure to couple with the trailer at the proper height may result in improper coupling allowing tractor and trailer separation which if not avoid...

Page 9: ...e to repair a malfunctioning fifth wheel before use may result in a tractor trailer separation which if not avoided could result in death or serious injury 12 Fully retract the landing gear legs off t...

Page 10: ...ay from trailer 8 Positioning Sliding Fifth Wheels NEVER reposition a sliding fifth wheel while the tractor trailer is in motion or on public roads Failure to avoid could cause loss of vehicle control...

Page 11: ...o make sure fifth wheel does not slide Figure 16 IMPORTANT DO NOT operate the vehicle if the plungers are not fully engaged locked Failure to properly engage plungers and slide base may cause loss of...

Page 12: ...jury 1 Remove bracket pin retention nuts and bolts from both sides of fifth wheel top plate Figure 17 2 Using a pry bar pull bracket pins out of fifth wheel top plate Figure 17 3 Using a lifting devic...

Page 13: ...8 and 19 2 Using water resistant lithium based grease lubricate jaw where contact is made with kingpin Also lubricate where lock contacts casting Figure 19 3 Using a light oil lubricate release handle...

Page 14: ...performance IMPORTANT If equipped with air release lubricate air cylinder every three 3 months or 30 000 miles 1 With the piston shaft in the exposed position clean with penetrating oil and a clean sh...

Page 15: ...death or serious injury NOTE To obtain proper fifth wheel adjustment SAF HOLLAND recommends use of HOLLAND lock tester Part No 4000171 available from your local HOLLAND distributor 1 If fifth wheel is...

Page 16: ...mps and rotate fifth wheel to its forward most position towards cab Remove clinch pin from bottom of lock adjustment pin Figure 31 Lift lock adjustment pin and rotate clockwise to the next adjustment...

Page 17: ...al to proper operation of the fifth wheel If there is NOT 1 16 minimum freeplay in the lock the fifth wheel lock adjustment pin must be rotated counterclockwise to the next lower position Reverify tha...

Page 18: ...of pockets Install pocket inserts by pressing down into pockets Figure 35 2 Using a lifting device capable of lifting 500 lbs install the fifth wheel top plate onto its mounting base NOTE Follow inst...

Page 19: ...justed too tightly Check lock adjustments in accordance with the procedure in this Owner s Manual The lock may be damaged The fifth wheel MUST be rebuilt using the appropriate SAF HOLLAND service kit...

Page 20: ...ension to proper ride height The primary release handle is not pulled out completely and hooked on the notch in the casting Pull the release handle all the way out then lift handle up and hook on cast...

Page 21: ...GmbH and SAF HOLLAND Inc Rebuild and Replacement Kits REBUILD AND REPLACEMENT KITS PART NUMBER Rebuild Kit Manual Release FWS1 FWS2 RK FWS A L Rebuild Kit Air Release FWS1 FWS2 RK FWS A 80 L Lock Jaw...

Page 22: ...20 XL FW10054UM en US Rev C 2018 01 29 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes...

Page 23: ...Notes XL FW10054UM en US Rev C 2018 01 29 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc 21...

Page 24: ...LAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc From fifth wheel rebuild kits to suspension bushing repair kits SAF HOLLAND Original Parts are the same quality components used in the original component...

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