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XL-DB20021UM-en-US · 2019-08-07 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 

and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Welding Standands

2.   Welding Standards

2.1 Scope

When welding, please observe the requirements below. 
Customers may NOT weld on SAF-HOLLAND drawbars without 
prior approval, including the application of the American 
Welding Society standards by SAF-HOLLAND, unless required 
for installation. This specification applies to all components 
supplied by SAF-HOLLAND and its products. The customer 
assumes all responsibility for weld integrity if weld material 
and procedure differ from those listed below.

2.2 Material

The SAF-HOLLAND drawbar has been manufactured from 
a modified AISI weldable grade steel, and is intended for 
welded installation with AWS filler metal specification  
AWS A5.18, filler metal classification ER-70S-3, ER-70S-6 or 
equivalent, unless otherwise specified.

NOTE:

  Any substitution for filler material from the above 

standard MUST comply, as a minimum, with the 
following mechanical properties:

Tensile Strength - 72k psi (496 MPa) 
Yield Strength - 60k psi (414 MPa) 
Charpy V Notch - 20 ft.-lbs. (27 N•m)  
at 0° F (-17.7° C)  
% Elongation - 22%

The recommended welding gas for gas metal arc welding 
(GMAW) is 90% Argon/10% CO2. If a different gas is used, 
welds MUST comply with penetration requirements as 
illustrated in 

Figure 1

. Where the installation directions 

specify different than above, the directions shall prevail.

2.3 Procedures

Tack welds used for positioning components are to be located 
in the center of the final weld, where practical. Tack weld 
should be completely fused to the finish weld. DO NOT break 
arc at the end of the weld. Back up all finish welds at least 
1/2" (12 mm) of a sufficient amount to prevent craters at the 
end of the weld. Where weld is shown to go around corners, it 
is assumed the corner represents a stress concentration area. 
DO NOT start or stop weld within 1" (25 mm) of the corner. 
Particular care should be taken to prevent undercutting in  
this area. 

Take precautions and ensure NOT to damage the vehicle 
electrical system during welding by disconnecting any power 
sources, properly grounding the vehicle, and shielding any 
exposed wiring.

2.4 Workmanship

It is the responsibility of the customer to provide good 
workmanship when attaching components with welds.

Summary of Contents for DB-090BW1

Page 1: ...en US Owner s Manual DB 090BW1 Swivel Mount Weld On Drawbar Installation Operation and Maintenance Procedures For on off road applications Weight DB 090BW1 approx 45 lbs 20 4 kg For Load Ratings Refer...

Page 2: ...d com Notes Cautions and Warnings Read and understand all of the procedures presented in this manual before starting any work on the drawbar NOTE In the United States work shop safety requirements are...

Page 3: ...ep this manual in a safe location for future reference Failure to follow the instructions and safety precautions in this manual can result in equipment failure which if not avoided could result in dea...

Page 4: ...roperties Tensile Strength 72k psi 496 MPa Yield Strength 60k psi 414 MPa Charpy V Notch 20 ft lbs 27 N m at 0 F 17 7 C Elongation 22 The recommended welding gas for gas metal arc welding GMAW is 90 A...

Page 5: ...ding Standands Figure 1 LACK OF FUSHION OF ANY KIND IN THIS AREA IS NOT ACCEPTABLE AT ANY TIME PENETRATION AS MEASURED THROUGH SEAM TARGET PENETRATION TO BE 10 OF THINNEST MATERIAL FROM INTERSECTION O...

Page 6: ...F HOLLAND GmbH and SAF HOLLAND Inc Exploded View and Parts List DB 090BW1 PARTS LIST ITEM DESCRIPTION PART NUMBER QTY 1 Drawbar 2 3 8 I D Eye XA 05833 S1 P 1 2 Rubber Bushing 4 3 16 O D XB 05813 2 3 H...

Page 7: ...SAF HOLLAND Inc Dimensions 3 Drawbar Eye Dimensions 3 1 DB 090BW1 2 38 60 5 mm I D with 1 63 41 3 mm x 1 56 39 6 mm diameter cross section 304 8 mm 12 00 241 3 mm 9 50 209 6 mm 8 25 165 1 mm 6 50 60 5...

Page 8: ...or notice to change specifications and dimensions as are altered or improved 3 Inspect the coupling device on the tow vehicle and trailer for proper operation DO NOT use any coupling device that DOES...

Page 9: ...ith SAE J849 and SAE J847 respectively 2 Install the drawbar in compliance with all federal state or local agency regulations or laws governing the installation and use of the product Consult with the...

Page 10: ...ng to the mounting structure using a minimum of 34 0 863 6 mm linear inches of 38 9 7 mm weld to develop the rated capacity Failure to install in accordance with these instructions using a certified w...

Page 11: ...ubricate the face of the lock nut before installation Figure 9 Install the lock nut and turn until the nut is 50 12 7 mm past the end of the drawbar shaft Figure 10 13 Install the cotter pin by rotati...

Page 12: ...g inspect for wear damaged or missing parts and a secure mount Correct as required before use 2 Position the drawbar eye over the horn of the pintle hook and lower into place Figures 11 and 12 3 Engag...

Page 13: ...ection 3 4 Inspect the housing welded connections for soundness by referring to Section 2 in this manual Inspect the drawbar mounting for looseness In addition to being a safety hazard a loose drawbar...

Page 14: ...14 XL DB20021UM en US 2019 08 07 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes...

Page 15: ...15 XL DB20021UM en US 2019 08 07 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes...

Page 16: ...inal component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the perfor...

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