Holder C 9.92 H Operating Instructions Manual Download Page 181

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Operating Instructions

153 146

179

C 9.92

Maintenance after the first 500
service hours

Replacing the working hydraulics pressure
filter

Refer to page 171 of maintenance after the first 50
service hours.

Replacing the traction hydraulics pressure
filter

Refer to page 172 of maintenance after the first 50
service hours.

Summary of Contents for C 9.92 H

Page 1: ...Date of Issue 10 09 2009 Order No 153 146 OperatingInstructions C 9 92 H...

Page 2: ......

Page 3: ...no legal claims can be made on the basis thereof These operating and maintenance instructions are supplied with each tractor Keep these in a safe place where they are available for the driver and owne...

Page 4: ...troublefree working with your HOLDER Max Holder GmbH Max Holder Stra e 1 72555 Metzingen Phone 07123 966 0 Fax 07123 966 228 E mail info max holder com www max holder com Explanation of the cautions...

Page 5: ...ralremarksonmaintenance 153 Maintenanceschedule 161 Maintenance during the initial period of operation 167 Maintenance after the first 50 service hours 167 Maintenance after the first 500 service hour...

Page 6: ......

Page 7: ...described in these operating in structions Included in the intended use is also the performance of the specified maintenance and repairs The tractor together with its attachments may only be used serv...

Page 8: ...an result from their operation Also read and observe the other safety rules and regulations contained in these operating in structions The hazards can include Unexpected movements the attachments and...

Page 9: ...ations See the tables below Driver s licence classes Tractors for farming and forestry also with attachments Top speed design dependent Maximum total weight Driver s licence class minimum requirement...

Page 10: ...s licence class Trailer weight up to 750 kg B C1 C T 1 1a 1b 2 3 4 5 L only with additional sign and type dependent maximum tractor ground speed of 25 km h Trailer weight over 750 kg BE C1E CE T 1 1a...

Page 11: ...ight up to 750 kg B C1 C T 2 3 L only with additional sign and type dependent maximum tractor ground speed of 25 km h Trailer weight over 750 kg BE C1E CE T 2 3 Up to 3 5 t max total weight B C1 C onl...

Page 12: ...uirement Previous driver s licence class BE C1E CE T 2 3 Up to 3 5 t max total weight B C1 C only up to 3 5 t of max total weight of the combination and max total weight of the trailer curb weight of...

Page 13: ...raction hydraulics is defective the tractor can only be brought to a halt by setting the ignition to 0 and using the service brake Working clothes Only wear snugly fitting clothing when working with t...

Page 14: ...quipment manufacturer Before doing electric welding disconnect all plugs from the electronics Safety instructions for handling fuel fluids and lubricants Gear oil engine oil diesel fuel Do not eat dri...

Page 15: ...laidatonceincaseofsuch injuries If injuries can not be excluded use a suitable personal protector for example protective gloves glasses and skin protection and skin care creams Battery acid Battery ac...

Page 16: ...he exhaust gases are very hot and can ig nite inflammable material Therefore keep the exhaust pipe away from inflammable materi als Battery During charging the battery emits a mix of oxygen and hydrog...

Page 17: ...Operating Instructions 153 146 15 C 9 92 Technical data Tractor dimensions Dimensional drawing...

Page 18: ...320 10 5 18 MPT 10 5 18 MPT S 524 31 1 524 31 6 AT 603 2233 1255 217 562 962 1126 471 317 425 55 R17 532 31 02 AC 70G 2227 1249 211 556 956 1120 465 311 425 55 R17 532 31 01 All Ground 2221 1243 205 5...

Page 19: ...84 1394 1558 33x12 50 15 7 19 m 1000 1084 1310 1394 1090 1174 1400 1484 1160 1244 1470 1554 10 5 18 MPT 7 19 m 1034 1052 1308 1326 1124 1142 1398 1416 1194 1212 1468 1486 280 80 R18 7 21 m 1034 1052 1...

Page 20: ...es Auxiliary assemblies Total Front Rear Inching speed 13 kg 10 kg 3 kg Rear lift 77 kg 25 kg 102 kg Dump body 75 kg 0 kg 75 kg Tires 33x12 50 15 33x12 50R15 31x15 50 15 33x15 50 15 10 5 18MPT 36x13 5...

Page 21: ...ballast weights Curb weight Max loading Type Weight Front Rear 280 80 R18 132A8 XMCL No 1 6 2 5 2 5 524 34 1 ca 45 kg 36x13 50 15 114B 4PR Multi Trac No 1 0 1 2 1 4 524 34 1 ca 45 kg 10 5 18 MPT 10 A...

Page 22: ...Manufacturer Deutz AG Model designation TD2011 L04w Engine type 4 stroke diesel No of cylinders 4 Cubic capacity 3619 cm Specific fuel consumption 216 g kWh Rated speed 2600 rpm Upper idle speed 2600...

Page 23: ...80 R18 532 31 08 09 km h 31 3 32 3 39 1 36x13 50 15 524 31 8 km h 31 1 32 1 38 8 10 5 18MPT 524 31 1 6 km h 30 8 31 7 38 4 425 55 R17 532 31 01 02 km h 29 8 30 7 37 2 400 60 15 5 524 31 5 km h 29 7 30...

Page 24: ...hafts 2 PTOs front and rear sense of rotation clockwise when looking on shaft end RPM at front 540 RPM at 2200 engine RPM 1000 RPM at 2390 engine RPM RPM at rear 1000 RPM at 2360 engine RPM Spline pro...

Page 25: ...age or OSPD 125 205 two stage Brakes Service brake Multi disc brake wet acting on all 4 wheels Actuator Hydraulic Parking brake Multi disc brake wet acting on all 4 wheels Operation Electrically opera...

Page 26: ...attachment points Cylinder 2 cylinders double acting Dump body Dimensions L X W X H 1530 x 1140 x 215 mm Load capacity 1300 kg Traction hydraulics Variable pump Hydromatik Type A4 VG 40 EP Output 160...

Page 27: ...mp Sauer Sundstrand Type Output 17 cm3 rev 42 5 L min at 2500 engine RPM Operating pressure 180 190 bar Hydraulic oil tank 45 L common oil tank for traction and working hydraulics Electrical system Op...

Page 28: ...77 311 EEC meas urement according to Appendix II Table of noise levels and absorption rating Exhaust gas identification The absorption rating is stated on the type plate Model Type of engine Engine o...

Page 29: ...d position light 2 Topheadlight 3 Driver s cab 4 Dumpingsubframe dumpingdevice 5 Rear end of tractor 6 Rear axle 7 Front axle 8 Upper link bracket 9 Lower link frame of front lift 10 Headlight 11 Plug...

Page 30: ...river s cab 5 Front end of tractor 6 Front axle 7 Intake screen of fresh air fan 8 Engine air intake 9 Hydraulic oil filler neck 10 Fuel filler neck 11 Rear axle 12 Plug inhydraulic quick couplings fo...

Page 31: ...d wiper lever 7 Toggle switch for meter ground speed in km h or PTO RPM 8 Ignition lock 9 Toggle switch for top headlight 10 Light switch 11 Acceleratorpedal 12 Brake pedal 13 Preheatingindicator 14 S...

Page 32: ...ard reverseswitch 7 Drivingprogramswitch 8 Fine adjustment knob for ground speed in ground speed ranges 3 and 4 9 Joystick for working hydraulics 10 Float positions for 3 plug in quick couplings 11 Me...

Page 33: ...lock toggle switch 4 Fan toggle switch 5 Hydraulic oil level warning light 6 Hydraulicoiltemperaturegauge 7 Fan reversing toggle switch 8 Air conditioning toggle switch 9 Throttle control knob 10 Powe...

Page 34: ...action hydraulics 17 Traction electronics trouble diode Hand throttle 1 Outer ring for fine control Turn clockwise for RPM reduction Turn counter clockwise for RPM increase 2 Inner knob for coarse con...

Page 35: ...k 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick with no button pressed joystick level 0 Pedals 1 Inchingpedal 2 Brake pedal 3 A...

Page 36: ...C 9 92 Operating Instructions 34 153 146 Description Steering column adjustment 1 Brake fluid reservoir 2 Steering column adjustment lever 1 2 Bild_C992H_009...

Page 37: ...tifunctional display legend 1 Fuelgauge 2 Engineoiltemperature gauge 3 Tachometer with marks for PTO RPM 4 Hourmeter 5 Digitalspeedometer Indicator lights 6 Turn signal indicator 7 Turn signal indicat...

Page 38: ...9 92 Operating Instructions 36 153 146 Description Controls at front top of cabin 1 Dome light 2 Loudspeaker Controls at front bottom of cabin 1 Wiperfluidreservoir 2 Radio 1 2 Bild_C149 1 2 Bild_C28...

Page 39: ...Operating Instructions 153 146 37 C 9 92 Description Controls at rear of cabin 1 Roof hatch handle 2 Roof hatch Door controls 1 Dooropener 1 Bild_C156 2 1 Bild_C263...

Page 40: ...iption Location of plates and labels Identification plates 1 Engine type plate 2 Variable motor type plate 3 Variable pump type plate 4 Cabin type plate 5 Chassis serial number on front support on rig...

Page 41: ...ounting instructions for licence plate Install the front licence plate 1 on the cover below thewindshieldwipers Remove the cover before installing the licence plate Install the rear licence plate 2 at...

Page 42: ...67 Heating element for oil preheating engine From 20 C 230VAC 5234 69 Air conditioning 534 34 80 Seat heater 204 34 83 Lap seat belt 204 34 81 Comfort backrest extension 204 34 80 Left armrest 204 34...

Page 43: ...Electro hydraulic accumulator 204 80 19 Circuit 1 priority flow valve 204 80 04 Hydraulic pump Series pump Output 17 cm rev Flow rate 0 25 litres min Maximum pressure 200 bar Circuit 2 priority flow v...

Page 44: ...stable 534 80 30 Hydraulic pump A11VO40EP Output 0 40 cm rev Flow rate 0 120 litres min Maximum pressure 280 bar Attachment encoding wiring harness For attachment variable pump 204 80 72 Power hydraul...

Page 45: ...tor is delivered with the following accessories Operating instructions Folder 2 ignition keys 2 door keys 2 tank cap keys 2 reducer sleeves for Category I attachments Upper link with retaining pins Ke...

Page 46: ......

Page 47: ...e devices should not be re moved or disabled Do not change fixed specified settings Before starting work make yourself truck familiar with all the functions and protective devices of the tractor Check...

Page 48: ...tal position The battery circuit is turned on Checking the engine oil level NOTE Check the engine oil level only when the ve hicle is parked on level ground Let the engine run for approx 2 minutes Sto...

Page 49: ...ion pres sure for your tires is given in the table enti tled Tires in the technical data section Check the inflation pressure an all four tires All tires must have the same pressure Low pressure will...

Page 50: ...e Checking the hydraulic oil level Retract all hydraulic cylinders Check the oil level at the sight glass 2 The oil level must be at the centre 1 of the sight glass Top up oil through the filler neck...

Page 51: ...the engine Do not fill fuel in the vicinity of naked flames ignition sparks or hot engine parts Do not smoke when refuelling Remove the fuel tank filler cap 2 Top up diesel fuel as recommended in the...

Page 52: ...Max marks on the reservoir Top up brake fluid as specified in the maintenance instructions Adjusting the steering wheel NOTE The inclination and height of the steering wheel can be set to a comfortab...

Page 53: ...hile driving Risk of accident Adjust the seat so that all the controls can be reached and operated safely NOTE If separate operating instructions for the seat are supplied with your tractor follow the...

Page 54: ...lever Adjusting the horizontal suspension Pull the horizontal suspension lever 5 back Seat suspension in horizontal direction is released Move the horizontal suspension lever 5 forward Seat suspension...

Page 55: ...cabin Open the filler cap 1 and top up washing water in the reservoir 2 Filling capacity approx 1 3 L Checking the lights and rear view mirror Check the lights for proper operation Carry out the check...

Page 56: ...ngine in enclosed spaces Danger of poisoning through exhaust gases Starting instructions CAUTION Before starting make sure no one is in the vicinity of the tractor ATTENTION Do not use a starting aid...

Page 57: ...eutral position centre Fully depress the inching pedal 2 NOTE The engine can only be started if the inching pedal is fully depressed starting safety switch Set the hand throttle 4 to idle push in full...

Page 58: ...to start the engine ATTENTION Operate the starter only for a maximum of 20 seconds Wait one minute then repeat the starting procedure Repeat the starting pro cedure only twice at most In case the en...

Page 59: ...g Starting procedure Turn the ignition key to position 1 The engine will be preheated At temperatures below 10 C the yellow lamp 2 and the preheating indicator light 1 will come on When the yellow lam...

Page 60: ......

Page 61: ...e if you have to turn only make a turn uphill On steep slopes you can improve traction by activat ing the differential lock Drive across slopes only in accordance with the instructions at the end of t...

Page 62: ...ch must be operated once if it was in the forward or reverse position when starting This feature is to prevent accidental movement of the vehicle when starting the engine NOTE You can also reverse the...

Page 63: ...You can choose between 4 programs 2 Bild_S 990_004 Position Marking Function Ground speed Use Lower position S Fast range 0 30 36 km h Lower tractive force eg for road travel Centre position 0 Drive o...

Page 64: ...usted automatically in case of a high power demand of the attachment eg when mowing Range 4 Snow blower symbol The ground speed which can be set with the fine adjustment knob is adjusted automatically...

Page 65: ...celerator for the desired ground speed The tractor will start off and can be driven up to the maximum ground speed of the selected speed range You can read the engine RPM 5 and ground speed 4 on the m...

Page 66: ...also change the ground speed ranges whiledriving The speed ranges 3 and 4 will set a speed controlled by the power requirement of the PTO This means for example that when the snow blower needs more po...

Page 67: ...en the knob is turned clockwise the tractor will start off and in end position 11 of the scale the maximum speed of the range will be reached You can read the engine RPM and ground speed on the multif...

Page 68: ...program 2 SDS Set the speed range knob 5 to range L ATTENTION The tractor must be stationary for switching Set the program switch 2 to range 2 NOTE In this range the fine adjustment knob 1 is not ope...

Page 69: ...loored for example for an EMERGENCY STOP the tractor will brake strongly Operate the inching pedal 7 The tractor will deceler ate and come to a complete stop After passing the obstacle release the inc...

Page 70: ...of ground speed ranges with DUAL Drive Depending on model Position Marking Function Hydrostatic ground speed Ground speed with Dual Drive Use Lower position S Fast range 0 30 36 km h 0 30 42 km h Low...

Page 71: ...ogram switch to range 1 NOTE The functions of the travel drive are identical except it does not lock the differential When the ground speed exceeds 25 km h the transmission automatically switches from...

Page 72: ...d when driving straight ahead Depress the differential lock switch 1 at the rear and hold it The indicator 2 in the multifunctional display will light up red An intermittent acoustic warning signal wi...

Page 73: ...tion Technical data NOTE With direct steering the steering angle is about twice as great as with indirect steering for the same steering movement Ratio is approx 1 2 ATTENTION When driving on roads th...

Page 74: ...rking brake is not intended to be used for braking while driving Release the lock on the parking brake switch 2 and depress the switch to the left The parking brake will be engaged the indicator light...

Page 75: ...parking brake will be released the indicator light in the switch and parking brake indicator 3 will extinguish ATTENTION When driving with the parking brake actuated an acoustic warning signal will s...

Page 76: ...r limit on an extreme slope The following factors will reduce the hazard small or no load lowgroundspeed lowgradient low tire inflation pressure NOTE The driving comfort and the traction of the tracto...

Page 77: ...pply the parking brake DANGER Before switching on the PTO make sure no one is standing in the vicinity of the tractor and the rotating PTO shaft Hydraulic oil for stationary operation During stationar...

Page 78: ...s DANGER Observe the safety notes on safe parking and jacking up for the wheel change in the main tenance instructions Remove the wheels Turn the wheels inside out or install the selected spacers ATTE...

Page 79: ...release hydrostatic DUAL drive only NOTE If the engine was stalled and can not be restarted the emergency gear release must be operated before a new start Fully depress the inching pedal Operate the s...

Page 80: ...mits are underrun occasionally but this will not damage the engine Hydraulic system The hydraulic functions are sluggish and slower during cold temperatures Bring the hydraulic system to operating tem...

Page 81: ...f required with chocks DANGER Be careful to avoid injuries due to crushing and cutting when coupling attachments DANGER Never let anyone stand between the tractor and an attachment or implement if the...

Page 82: ...d tire load capacity including minimum ballasting For the calculation you need the following data TL kg Curb weight of the tractor1 TV kg Front axle load of the empty tractor1 TH kg Rear axle load of...

Page 83: ...chment GV the weight of the front attach ment must be increased to the weight of the minimum front ballasting TV tat GV a b TV b GH c d b Enter the calculated actual and the maximum allowable front ax...

Page 84: ...mentation in the table Calculated value Maximum permissible value acc to operating manual Double permissable tyre capacity two tyres Minimum ballast front rear kg Total weight kg kg Front axle kg kg k...

Page 85: ...coupling categories Category I Pin diameter 22 mm Category II Pin diameter 28 mm The tractor is adjustable to both categories For this adjust ment the catch hook bars must be adjusted and the catch ho...

Page 86: ...sting the hitch insert length Loosen the lock nuts and clamping screws 1 at the lower link 2 Loosen the screw at the pin 3 and pull the pin out You can adjust the hitch inserts 4 to one of 3 positions...

Page 87: ...ever 5 Slide the upper link slide 4 into one of the 4 possible positions Release the height adjustment lever to engage the upper link bracket Pull the spring cotter 2 from the pin 3 and pull the pin o...

Page 88: ...achment and make yourself familiar with the functions and colour codes Open the protective caps on the hydraulic couplings 1 Attach the colour coded hydraulic hoses 2 of the attachment to the hydrauli...

Page 89: ...ve devices as specified after the installation Removing attachments Drive the attachment to its storage place and lower it with the front lift Stop the engine but do not turn off the ignition Operate...

Page 90: ...directly or to the front or rear hydraulic couplings The couplings and labels for the joystick are col our coded ie the colours match to the func tion DANGER Due to the variety of attachments and con...

Page 91: ...ton 1 pressed Dumping device rear Lift Y1 Fwd lowering Back lifting Float position Y1 on membrane keyboard 1 Front right quick coupler X1 Float position Y1 on membrane keyboard 3 Joystick level 2 with...

Page 92: ...ED indicator will come on The float position the front lift will be turned on ie the attachment can be moved by the application of an external force To turn off press key 6 The red LED indicator will...

Page 93: ...s key 7 for approx 1 second The red LED indicator 6 and 2 will come on The front lift attachment will be lowered until the LED indicator extinguishes The lifting and lowering speed can be controlled b...

Page 94: ...er switch for working hydrau lics the front lift is always activated in the single acting mode Adjusting the tilt with membrane keyboard Keep key 4 depressed The front lift will tilt to the right You...

Page 95: ...ie the attachment can be moved by the application of an external force To turn it off press key 1 3 or 4 or move the joy stick The red LED indicator 2 will extinguish Transport safety The joystick an...

Page 96: ...u leave the cabin set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling To raise the front lift press the top pushbutton 1 The front lift will be raised a...

Page 97: ...for the entire joystick stroke If the full volume flow is required again proceed as follows Move the joystick 4 as far as possible and press key 1 The full volume flow will be enabled again for the fu...

Page 98: ...rear lift attachment will be raised You can stop the movement by releasing the joystick Press key 2 and push the joystick 3 forward The rear lift attachment will be lowered The float position is turne...

Page 99: ...u leave the cabin set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling To raise the rear lift press the top pushbutton 1 The rear lift will be raised as...

Page 100: ...directly or to the front or rear hydraulic couplings The couplings and labels for the joystick are col our coded ie the colours match to the func tion DANGER Due to the variety of attachments and con...

Page 101: ...hydraulic couplings Press key 1 and push the joystick 4 to the left or right The blue hydraulic couplings at the front right will be supplied with pressure You can stop the movement by releasing the...

Page 102: ...ront right at the front bracket DANGER Before turning the PTO on make sure that no one is standing close enough to the trac tor and the driven attachment to be hurt The PTO gear has 3 positions The po...

Page 103: ...to 1500 1800 RPM Release the lock at the safety switch 1 and depress the switch The front PTO is now turned on To turn the PTO off press the safety switch 1 up If the PTO is no longer required put th...

Page 104: ...turn on the rear PTO DANGER Before turning the PTO on make sure that no one is standing close enough to the trac tor and the driven attachment to be hurt Release the lock at the safety switch 1 and de...

Page 105: ...rrent setting will flash If you want to change the setting press key 1 to reduce the value or key 4 to increase the value until the ground pressure of the machine is changed as desired The value S P 1...

Page 106: ...can not function yet Applications with hydraulic accumulator NOTE If the attachment adjusts to ground uneven ness with a delay reduce the relief pressure or HYS 1 For light attachments eg rotary mowe...

Page 107: ...the front or rear attachment to the return line 1 and supply line 2 quick couplings and if necessary to the black leakage oil coupling 4 Plug the coded plug of the attachment into the socket 3 beside...

Page 108: ...ATTENTION After the engine speed was increased the oil flow may only be increased slowly Turn the rotary knob 5 for setting the oil flow from 0 to 120 litres min maximum to the desired rating for the...

Page 109: ...essarily Switching off the attachment variable pump Turn the safety switch 6 off The indicator in the switch will extinguish NOTE When you stop the engine without switching off the attachment variable...

Page 110: ...om the driver s station Connect the hydraulic hoses of the attachment to the screw couplings 1 and 2 and the leakage oil cou pling 3 ATTENTION Turn on the safety switch only at low engine speed Releas...

Page 111: ...use the attachment al ways turn the pump off with the safety switch so that the hydraulic oil will not heat up un necessarily Never leave the hydraulic system turned on if the engine is running and n...

Page 112: ...angeover lever 1 at the rear forward to the dumping device position DANGER Make sure that no one is standing in the dan ger zone at the rear end Press the key 2 and pull the joystick 3 back The dumpin...

Page 113: ...the tractor engine speed The priority flow valve is fed by the standard working pump and operated from the driver s station Connect the hydraulic hoses of the attachment to the red quick couplings fo...

Page 114: ...r people standing in the vicinity can be injured The servo motor in the attachment is supplied with an oil flow of 0 to 25 litres min ATTENTION If the attachment is not in use always turn the priority...

Page 115: ...tly of the tractor engine speed The priority flow valve is fed by the tandem working pump and operated from the driver s station Connect the hydraulic hoses of the attachment to the red quick coupling...

Page 116: ...eople standing in the vicinity can be injured The servo motor in the attachment is supplied with an oil flow of 0 to 25 litres min ATTENTION If the attachment is not in use always turn the priority fl...

Page 117: ...cu lated joint to the up position The priority flow valves 1 and 2 are now connected Set the rotary knob for priority flow valve 2 to the max position You can set the desired flow rate with the rotary...

Page 118: ......

Page 119: ...ob 2 on the side of the handle Push the handle 1 up The roof hatch will open to the rear Removing the roof hatch NOTE The roof hatch can be used as an emergency exit in case of danger Open the roof ha...

Page 120: ...Front windshield wiper washer Turn the rotary switch 1 for the front windshield wiper to stage J The front windshield wiper will be switched to intermit tentoperation Turn the rotary switch 1 to stage...

Page 121: ...in the multifunctional display will come on Put the light switch 2 to position 2 The front headlights 1 8 low beam will come on Turning on high beam Put the light switch 2 to position 2 Move the turn...

Page 122: ...5 Topheadlight 6 Turn signal and position light left 7 Highbeamhead light left 8 Lowbeamhead light left 9 Brake light 10 Tail light Turn signal light left 11 Licence plate light 12 Topstrobewarning li...

Page 123: ...ctions high beam and headlight flash ing are only available in the lower headlights Activating the left right turn signal Push the turn signal lever 1 forward to activate the left turn signal lights 7...

Page 124: ...her switch 1 to activate the 4 way flashers Turning on the top strobe warning light NOTE The top strobe warning light may only be turned on if the tractor is used for applica tions on public roads Pus...

Page 125: ...he working light must not be used in public traffic Push the working light switch 1 to turn on the work ing light 2 Dome light Turning on the dome light NOTE There is an dome light mounted in the cabi...

Page 126: ...the operation of the radio Theloudspeakersareintegratedinthecabroofatthefront Power socket Connecting equipment to the power socket You can connect 12 VDC equipment with a max power rating of 15 A to...

Page 127: ...nected to the engine coolant circuit To heat the cabin turn rotary knob 1 to the right You can also select any intermediate positions Turning to the left will reduce the heat output turning to the rig...

Page 128: ...fan has 2 speeds Speed1 slow Speed2 fast There are several air outlets 2 3 provided in the cabin 2 adjustable outlets 2 at the bottom front right in the footwell 13 ventilation ducts 3 in the instrume...

Page 129: ...ng air operation Turning the control knob 1 to the left will select recirculated air operation Depending on the position of the control knob a 3 step mix ing of fresh air and recirculated air can be s...

Page 130: ...air conditioning Air conditioning 1 Switch for 2 speed blower 2 Fan reversal 3 On off switch 4 Temperatureregulator 5 Ventilation ducts 6 Adjustable air outlet Set the air outlet to the desired direc...

Page 131: ...right 58R F05 Multifunctional display hydr remote thermometer hazardflasherlighting F06 Parking light left 58L rear licence plate light High beam high beam indicator F08 Lowbeamheadlight F09 Frontint...

Page 132: ...Turn signal light F23 Spare 30 F24 Spare 30 F25 Seat heater F26 Attachmentpumpencoding F27 Spare F28 Spare F29 Diff lock 2 stage steering preheating timer F30 Parking brake electric motor 4 6 A max F...

Page 133: ...le position Put the direction switch to neutral Set the driving program switch 1 to 0 ATTENTION If the engine is overheated engine tempera ture gauge 3 in the red field let the engine run without a lo...

Page 134: ...ine Remove the ignition key and take it along CAUTION Do not leave the cabin without taking the ig nition key with you Turn off the battery isolating switch 2 Emergency stop When the inching pedal or...

Page 135: ...ride brakes one single axle trailer plus one 2 axle trailer or one 2 axle trailer plus one single axletrailer NOTE The total length of the tractor trailer train must not exceed 18 m Type of trailer Ma...

Page 136: ...r the load must be shifted so that the tongue weight returns to the per missible range Drive the tractor in front of the trailer to be attached DANGER The trailer must be secured against uninten tiona...

Page 137: ...ge knob 1 to position S or L The tractive force is greatest in position L Drive the tractor as described in the section entitled Driving DANGER If a trailer not requiring a permit is attached the grou...

Page 138: ......

Page 139: ...ash the tractor at the front to the upper link bracket 1 at the rear to the towing device 2 Hoisting instructions DANGER When hoisting the tractor only use lifting equipment and a crane with a suffici...

Page 140: ...tables of weights in the techni cal data Attach the towing device only a rigid tow bar in case of a brake malfunction to the trailer coupling 1 Turn on the ignition Turn off the parking brake switch...

Page 141: ...r against rolling with chocks Pull off the protective hose 3 toward the front Remove the lock nut 2 with a 17mm Allen key until the electric cylinder 1 is relieved The parking brake is now released an...

Page 142: ......

Page 143: ...just ment of the speedometr Indication of special operating conditions The built in horn also warns the driver of the following con dition clogged air filter The acoustic warning signal warns the driv...

Page 144: ......

Page 145: ...ction electronics calibration Engine and exhaust gas turbocharger mal functions Please observe the notes in the operating instructions for the engine Traction electronics and traction hydraulics malfu...

Page 146: ...ximum current at proportional solenoids Eliminate determined faults No forward and reverse travel Direction switch in neutral position Machine was started with direction of travel preselected Electron...

Page 147: ...d driving program Check the feed pressure of hydraulic system Check the high pressure hydraulic system Check the variable pump controls and proportional solenoids Eliminate determined faults No maximu...

Page 148: ...ch potentiometer calibrate Repair cable connection Tractor does not stop in driving program 1 or 2 without operation of accelerator Engine idle speed is too high Calibration is incorrect Check engine...

Page 149: ...rnible steering working normally Slide valve in input plate jammed due to foreign particles Remove and clean slide valve in input plate LU8SSCS OM22 04 Do not change the pressure setting Power lift is...

Page 150: ...n Oil is foaming Leak in the suction area Inspect all line fittings and tighten if necessary Hydraulic system is working too slowly whistling noise Hydraulic oil level too low Temperatures too low Add...

Page 151: ...r approved by Bucher Hydraulics Malfunction Cause Remedy All hydraulic functions not active Controller unit box without power Plug or cable harness defective Controller unit defective Observe flashing...

Page 152: ...rate positive cables pin 05 23 34 Determine and eliminate the defect cable breakage contact problems in the plug Attention Although voltage is applied in the quiescent state power failure can result d...

Page 153: ...Electronic pressure sensor defective Desired value too low Function switched to rear lift Turn on with membrane keyboard Replace Change at electronic pressure sensor Change to front with Opus Hydrauli...

Page 154: ...nt for valves Hydraulic accumulator functions of the hydraulic accumulator Specified value channel FCE1 Joystick functions Diagnosis of master inputs Diagnosis of BKN nodes Malfunction Cause Remedy No...

Page 155: ...he customer s signature directly to Max Holder GmbH P O Box 15 55 72545 Metzingen Wuertt Warranty and product liability can only be claimed if the maintenance services and inspections have been carrie...

Page 156: ...y and disposal instructions of the manufactur er Always avoid spilling of the product Eliminate spilled brake fluid immediately with a suitable binding agent and discard as specified by regulations Oi...

Page 157: ...l and remove the articulated shaft only with the enginestationary WhenworkingwiththePTO no oneshouldbestanding in the area of the rotating PTO and articulated shaft The guards for the articulated shaf...

Page 158: ...nt Before doing work on the electrical equipment cut off the power with the battery isolating switch 1 The switch must be in the vertical position and the toggleremoved CAUTION Disconnect the battery...

Page 159: ...ked securely and prevented from rolling chock The tractor may only be jacked up at the shown locations 1 and 2 DANGER The weight to be lifted should not exceed the maximum load capacity of the jack Wh...

Page 160: ...tenance Securing the dumping subframe dump body The dumping subframe dump body must be secured against accidental lowering during all services for which it must be raised Place the U channel on the cy...

Page 161: ...1 and holding plate at the back of the cabin Attach an M14 eyebolt 2 to the cabin frame at the top Attach a hook or rope and slowly lift the cabin with a hoist Take the prop rod 3 out of the mounting...

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Page 163: ...ry Check the V belt for tension and condition tighten or replace belt if necessary Cleaning the strainer in the fuel pump replace if necessary Check the hydraulic lines and hoses for damage and tightn...

Page 164: ...ter for the traction hydraulics attachment variable pump replace if necessary Replace the working hydraulics pressure filter Replace the traction hydraulics pressure filter Change the hydraulic oil Ch...

Page 165: ...ghtness Check the cable connections Check the hydraulic lines and hoses for damage and tightness Check the steering cylinder for leaks and mechanical damages Check the hydraulic oil level Check the fr...

Page 166: ...sal joints Check the accelerator for ease of movement clean and grease if necessary Check the windshield washer water level top up if necessary Check the frost protection of the windshield washer wate...

Page 167: ...mp replace if necessary at least every 2 years Replace the working hydraulics pressure filter at least every 2 years Replace the traction hydraulics pressure filter at least every 2 years Replace the...

Page 168: ...ours Clean the suction filter of the working hydraulics replace if necessary or at least every 1500 hours Clean the suction filter for the traction hydraulics attachment variable pump replace if neces...

Page 169: ...r the first 50 service hours Maintenance after the first 500 service hours Maintenance after the first 50 service hours Checking the engine for leaks Raise the dumping subframe dump body and secure it...

Page 170: ...not remove the cap when the engine is hot Danger of scalding Remove the cap 3 on the expansion reservoir 4 and add coolant Observe the mixing ratio of anti freeze cooling water Refit the cap 3 If ther...

Page 171: ...e is shut off Inspect V belts for cracks and tears over their entire length ReplacedamagedV belts Using thumb pressure check that belt deflection is not over 10 15 mm To tighten the V belt Loosen the...

Page 172: ...fter the first 50 service hours 170 Checking the hydraulic lines and hoses for leaks and damage Check all hydraulic lines and hoses for leaks and damage Checking the hydraulic oil level Check the hydr...

Page 173: ...1 with a 24mm wrench ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Withdraw the pressure filter from the housing Clean the h...

Page 174: ...bserve the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Withdraw the pressure filter from the housing Clean the housing Coat the new gasket with o...

Page 175: ...ove the filler plug 1 at the front gearbox and clean it with diesel oil Place a suitable catch pan beneath the gearbox and axles CAUTION Danger of scalding when draining hot gear oil Remove the oil dr...

Page 176: ...Remove the oil level plug 4 Fill recommended gear oil through the filler plug hole 1 until oil flows out of the level plug hole 4 Filling quantity approx 10 9 L Refit and tighten the oil level plug w...

Page 177: ...only when at operating temperature Park the tractor on a level surface Unscrew the filler plug 1 at the rear gearbox and wash it with diesel oil Place a suitable catch pan under the gearbox CAUTION Da...

Page 178: ...plug with a new sealing ring Make sure that the plug is tight Fill recommended gear oil through the filler plug hole Filling quantity approx 17 75 L Check the oil level at the sight glass 3 The oil le...

Page 179: ...ng speed range 1 or 2 and start off slowly A noticeable resistance should be discernible when starting off and an acoustic warning signal should sound Check the service brake CAUTION Operating the ser...

Page 180: ...front and rear wheels 1 and2 Torque 340 Nm Have any damaged parts replaced by your service centre Tightening nuts and bolts according to the torque table Tighten the nuts and bolts at the variable pu...

Page 181: ...the first 500 service hours Replacing the working hydraulics pressure filter Refer to page 171 of maintenance after the first 50 service hours Replacing the traction hydraulics pressure filter Refer...

Page 182: ...hydraulic oil only at operating temperature Park the tractor on a level surface Raise the dumping subframe CAUTION Secure the dumping subframe dump body against accidental lowering Place a suitable ca...

Page 183: ...over fastening screws 1 Pull out the filter housings with the star filter ATTENTION Observe the instructions for handling fuel flu ids and lubricants Cleaning Wash the star filters with clean diesel o...

Page 184: ...eck the oil level at the sight glass 3 Refit the filler neck cap Start the engine Operate the working hydraulic and steering systems NOTE The hydraulic system is vented automatically Shut off the engi...

Page 185: ...display is required when changing from larger to smaller tires and vice versa Carefully pull the multifunctional display 1 out at the left and right side and rotate it Remove the cover from the DIP sw...

Page 186: ...size Type 1 2 3 4 5 6 7 8 280 80 R18 532 31 08 09 1 1 1 0 1 0 36x13 50 15 524 31 8 1 1 1 0 1 0 10 5 18 MPT 524 31 1 6 1 1 1 0 1 0 425 55 R17 532 31 01 02 1 0 0 1 1 0 400 60 15 5 524 31 5 1 0 0 1 1 0...

Page 187: ...ve the tensioning band 2 from the air cleaner housing and rotate the air cleaner housing upwards Open the clips on the air cleaner cover Pull off the housing cover and clean the dust ejection valve 3...

Page 188: ...tor 1 reaches 3 bar with an attachment eg cyl inder mower fitted and the engine at idle speed Depressurize the hydraulic system by turning off the attachment Remove the hydraulic return filter 2 with...

Page 189: ...itted and the engine at idle speed the hydraulic return filter must be re placed Depressurize the hydraulic system by turning off the attachment Remove the hydraulic return filter 2 with the filter wr...

Page 190: ...irt from the engine compartment to the outside Cleaning with cold cleaner or water jet ATTENTION Maximum spray pressure 60 bar maximum steam temperature 60 C Raise the dumping subframe dump body and s...

Page 191: ...s from the air conditioner Checking the condenser for the free flow of air cleaning if necessary Inspect the ribs for accumulation of dirt If little dirt has accumulated blow out the ribs with compres...

Page 192: ...t or replace it NOTE An activated carbon filter is available for use with spray chemicals etc Refit the filter element and filter cover Remove the fastening screws 3 Remove the panel 4 If an air condi...

Page 193: ...ed Greasing the tractor except universal joints Grease all moving parts lightly Lubricatethegreasenipples 1 and 2 accordingtothelubricationchart Onlyuserecommendedgrease ATTENTION Do not press too muc...

Page 194: ...tion of the windshield washer water Remove the filler cap 1 from the windshield washer fluid reservoir 2 Add a mixture of antifreeze and clear water NOTE Thepercentageofantifreezedependsonthefrost pro...

Page 195: ...urs Checking the engine oil level Refer to page 46 Checking the air tubes and air hoses for leaks Refer to page 167 of maintenance after the first 50 service hours Checking the heating hoses for damag...

Page 196: ...y Remove the cap 1 of the coolant expansion reservoir Take a sample of the coolant and check its concen tration according to the engine operating instructions Add coolant if necessary Checking the coo...

Page 197: ...anufacturer CAUTION AdjustV belt tension only when the engine is shut off Inspect V belts for cracks and tears over their entire length Replace any damaged V belts Using thumb pressure check that belt...

Page 198: ...leaking parts replaced by your service centre Checking the hydraulic oil level Refer to page 48 Checking the front and rear gearbox for leaks Check the front and rear gearboxes and axles for leaks Che...

Page 199: ...tion Refer to the operating instructions for the air conditioner Checking the sight glass of the air condi tioner for the formation of bubbles Refer to the operating instructions for the air conditio...

Page 200: ...the compressor for proper tension and condition Check the V belt 2 for tension and condition Checking the condensate water drain Check the drain 2 of the condensate water cleaning the drain hose if ne...

Page 201: ...at 3 in the fan box replacing them if necessary Checking the electrical system for proper operation check the lighting To check the electrical installation turn on the lighting refer to page 119 Check...

Page 202: ...the reservoir 2 and add water if necessary Checking the frost protection of the windshield washer water Refer to page 192 of maintenance as required Checking the windscreen wiper renewing if necessar...

Page 203: ...draining hot engine oil Unscrew the oil drain plug 1 Allow the oil to drain completely ATTENTION Observe the instructions for handling fuel flu ids and lubricants Screw the oil drain plug in again wit...

Page 204: ...oil Unscrew the air filter cartridge 1 with a filter wrench ATTENTION Observe the instructions for handling fuel flu ids and lubricants Clean the mating surface of the filter mount Screw a new air fil...

Page 205: ...required for this service Entrust your authorized dealer with this service Checking the glow plugs Refer the operating instructions of the engine manu facturer Replacing the fuel filter element Repla...

Page 206: ...ible Grease the top articulated shaft Move centre articulated shaft 2 with starter until grease nipples are easily accessible CAUTION Neverletanyonestandintheareaofthearticu lated joint when the start...

Page 207: ...essary at least every 2 years Refer to page 181 of maintenance after the first 500 service hours Replacing the working hydraulics pressure filter at least every 2 years Refer to page 171 of maintenanc...

Page 208: ......

Page 209: ...rvice hours or every 5 years maximum Refer to the maintenance instructions of the engine manu facturer ATTENTION This work may only be carried out by your service centre Replacing the injection nozzle...

Page 210: ......

Page 211: ...201 of maintenance every 500 service hours Changing the air filter element Refer to page 185 of maintenance as required Changing the brake fluid ATTENTION Special knowledge and special tools are re q...

Page 212: ...eyeprotectors Ifyourclothing skin oreyeshaveneverthelesscomeincontactwith battery acid the affected parts must be rinsed at once with water If the eyes are affected seekmedicalaidimmediately Neutraliz...

Page 213: ...position and the toggleremoved Disconnect the battery ground lead 2 Disconnect the battery positive lead 1 CAUTION Do not place any metal parts on the battery poles Risk of short circuit Coat the bat...

Page 214: ......

Page 215: ...500 hours Refer to page 180 of maintenance after the first 500 service hours Replacing the suction filter of the traction and working hydraulics or at 1500 hours Refer to page 181 of maintenance after...

Page 216: ...e screws 3 Loosen the locknut 2 and tensioning screw 1 Remove the V belt 4 and install a new V belt Screw in the tensioning screw 1 until the correct belt tension is reached Retighten the locknut 2 an...

Page 217: ...Operating Instructions 153 146 215 C 9 92 Maintenance every 5 years Changing the toothed belt or at 3000 hours Refer to page 207 of maintenance every 3000 service hours...

Page 218: ......

Page 219: ...sion oil Drain the fuel and fill up the fuel tank with a mixture of diesel oil and anti corrosion oil Relation of diesel oil 90 anti corrosion oil 10 Run the engine for 10 minutes Stop the engine Cran...

Page 220: ...ceed further Check the hydraulic oil for condensation water change the oil if necessary Perform the services and inspections as for before taking into service Fill the fuel tank Renew the brake fluid...

Page 221: ...raulic ester VG 46 All season Mineral hydraulic oil HLP to DIN 51524 VG 46 Winter VG 68 Summer Fuel tank Refer to Deutz operating instructions Diesel fuel Commercial diesel fuels with a sulphur conten...

Page 222: ......

Page 223: ...ng 10 9 litres 12 7 litres Rear transmission with axles gear oil 17 75 litres Reduction gearbox 0 2 litre SAE 80 Brake fluid for hydr footbrake 0 4 litre Fuel tank diesel fuel 82 litres Windshield was...

Page 224: ...ntrol valves 16 Nm Axle spindle to transmission case 86 Nm Axle spindle cover M10 planetary gear 69 Nm Spherical bearing M12 86 Nm Lock bar M16 210 Nm Coupling jaw attachment bar M14 135 Nm Wheel fast...

Page 225: ...ulics 029 541 2 items O ring 64X3 014 696 2 items Hydraulic pressure filter working and traction hydraulics 132 897 2 items O ring 63 17X2 62 for hydraulic pressure filter 028 109 2 items Replacement...

Page 226: ...H7 55 W Rear working light H3 55 W Front turn signal light 21 W Indicator lights in switches 1 2 W Rear turn signal light 21 W Yellow indicator light 2 W Tail light 10 W Position lights 5 W Licence p...

Page 227: ...8 Max charge pressure 1 4 bar Valve clearances when cold Intake valve 0 3 mm Exhaust valve 0 5 mm Specific fuel consumption 216 g kWh Air filter Mann Hummel dry filter with acoustic warning system Lub...

Page 228: ...ted in the front cover Injection nozzle opening pressure Multi hole nozzle 180 bar 10 bar Start of injection 2 0 5 after TDC Traction pump Hydrostatic drive Axial piston pump type 11 VG50 EP Rated pre...

Page 229: ...membrane keyboard 92 Adjusting the track width 76 Adjusting the upper link slide and upper link 85 Air conditioning 128 Annual maintenance 209 Applications with hydraulic accumulator 104 Applying the...

Page 230: ...he cable connections 196 Checking the condensate water drain 198 Checking the condenser for the free flow of air cleaning if necessary 189 198 Checking the coolant adding if necessary 194 Checking the...

Page 231: ...ter level topping up if necessary 200 Checking cleaning the radiator and protection screens 45 Cleaning the condenser 128 189 Cleaning tthe fresh air filter and filter mat in the fan box replacing if...

Page 232: ...0 Driving on slopes 74 Driving with a trailer 135 Driving with hydrostatic drive 60 Driving with hydrostatic DUAL drive 68 Driving with SDS Special Drive System 66 E Emissions 13 Engine and exhaust ga...

Page 233: ...ke fluid 13 Hydraulic oil for stationary operation 75 Hydraulic system 78 I Identification plates 38 Indication of special operating conditions 141 Indicators adjustments 141 Information on the tracto...

Page 234: ...trailers with an axle base over 1 metre 9 N Noise level 26 O Oil preheating 78 Opening the roof hatch 117 Operating controls 29 Operating instructions 7 Operating priority flow valve I 111 Operating...

Page 235: ...utting tractor back in service after taking out of operation 217 Q Qualification of service personnel 153 R Radio and loudspeaker 124 Rear attachment or front rear combinations 81 Rear right view 28 R...

Page 236: ...peed of programs 3 and 4 63 Single axle trailers or two axle trailers with axle base of up to 1 metre maximum 8 Site of operation 5 Special operating instructions 75 Starting instructions 54 Starting...

Page 237: ...r 28 Tractor dimensions 15 Tractors for farming and forestry also with attachments 7 Trailers towing 133 Transport hoisting towing 137 Transport instructions 137 Transport safety 93 Turning off the pr...

Page 238: ...C 9 92 Operating Instructions 236 153 146 Alphabetical index Page W Weights 18 Winter diesel fuel 78 Working clothes 11 Working hydraulics malfunctions 149...

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Holder C 9.92 H, Operating Instructions Manual

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