Hoist Fitness RPL-5101 Owner'S Manual Download Page 4 | Manualshive

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OWNER'S MANUAL

PAGE 03

RPL-5101 ASSEMBLY

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Summary of Contents for RPL-5101

Page 1: ...8 7676 858 578 9558 Note Both Serial Number and Model Number are Required when Ordering Parts Customer Service 0208 001 PLATE LOADED SEATED DIP RPL 5101 WARNING TO PREVENT POSSIBLE TIPPING BOLT THIS UNIT TO THE EXERCISE FLOOR FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH ...

Page 2: ...1 ASSEMBLY INSTRUCTIONS FRAME ASSEMBLY MACHINE ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS EXERCISE LOG LIMITED WARRANTY CONTENTS ...

Page 3: ...lists Use only HOIST replacement parts when servicing Failure to do so will void your warranty and could result in personal injury HOIST equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made ...

Page 4: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK OWNER S MANUAL PAGE 03 RPL 5101 ASSEMBLY ...

Page 5: ...OWNER S MANUAL PAGE 04 RPL 5101 ASSEMBLY FRAME ASSEMBLY ...

Page 6: ... HAND TIGHTEN HARDWARE NOTE FRAME ASSEMBLY OWNER S MANUAL PAGE 05 RPL 5101 ASSEMBLY 47 56 80 46 3 47 72 56 56 72 11 2 23 14 ...

Page 7: ... WRENCH TIGHTEN HARDWARE NOTE FRAME ASSEMBLY RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 06 60 55 18 28 11 13 55 71 79 45 69 58 55 15 ...

Page 8: ...3 80 56 35 56 74 11 56 74 56 73 56 12 56 80 56 34 2 80 HAND TIGHTEN HARDWARE NOTE REMOVED FOR CLARITY FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN OWNER S MANUAL PAGE 07 RPL 5101 ASSEMBLY ...

Page 9: ...RAME ASSEMBLY HAND TIGHTENED HARDWARE WRENCH TIGHTEN ALL PREVIOUSLY WRENCH TIGHTEN HARDWARE FOR 10 TO PIVOT FREELY THEN LOOSEN NUT JUST ENOUGH WRENCH TIGHTEN HARDWARE 77 NOTE RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 08 36 10 56 80 56 77 12 56 76 56 80 ...

Page 10: ...EN NUT JUST ENOUGH WRENCH TIGHTEN HARDWARE 77 78 NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY FOR 17 TO PIVOT FREELY OWNER S MANUAL PAGE 09 RPL 5101 ASSEMBLY 77 78 56 56 80 17 41 36 10 18 56 ...

Page 11: ...OVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY FOR 16 TO PIVOT FREELY THEN LOOSEN NUT JUST ENOUGH WRENCH TIGHTEN HARDWARE 77 NOTE RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 10 38 56 56 80 16 10 77 12 ...

Page 12: ...NUT JUST ENOUGH FOR 9 16 TO PIVOT FREELY WRENCH TIGHTEN HARDWARE 73 77 NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY OWNER S MANUAL PAGE 11 RPL 5101 ASSEMBLY 73 9 16 77 56 56 80 37 36 80 56 56 11 ...

Page 13: ...REPEAT ASSEMBLY FOR OPPOSITE SIDE REMOVED FOR CLARITY FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN WRENCH TIGHTEN HARDWARE NOTE RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 12 9 7 BE SURE TO ORIENT PULL PIN ASSEMBLY 7 AS SHOWN TO ENSURE PROPER MACHINE FUNCTION ...

Page 14: ...NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE OWNER S MANUAL PAGE 13 RPL 5101 ASSEMBLY 32 20 63 54 43 43 ...

Page 15: ...REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 14 9 67 58 55 67 58 55 43 ...

Page 16: ...54 42 62 33 63 21 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE OWNER S MANUAL PAGE 15 RPL 5101 ASSEMBLY ...

Page 17: ...42 67 58 55 55 58 67 9 REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 16 ...

Page 18: ...52 40 58 3 70 55 2 REMOVED FOR CLARITY FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REPEAT ASSEMBLY FOR OPPOSITE SIDE NOTE PAGE 17 RPL 5101 ASSEMBLY OWNER S MANUAL ...

Page 19: ... ALL PREVIOUSLY WRENCH TIGHTEN HARDWARE NOTE OWNER S MANUAL RPL 5101 ASSEMBLY PAGE 18 IMPORTANT NOW THAT THE RPL 5101 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME AND RETIGHTEN BOLTS ...

Page 20: ...MITING STOP ASSEMBLY 14 SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER 51 AS SHOWN IN DETAIL A ONCE LIMITING STOP IS PROPERLY ADJUSTED WRENCH TIGHTENJAM NUT 23 BE SURE THE BOTTOM DUAL HOLE BUMPER 51 OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH BASE FRAME ASSEMBLY 11 AS SHOWN IN DETAIL B 51 14 23 DETAIL A ...

Page 21: ...PRE ASSEMBLY RPL 5101 ASSEMBLY OWNER S MANUAL PAGE 20 22 68 59 49 48 31 39 5 26 10 66 22 25 25 17 24 16 24 25 18 80 56 51 51 56 75 12 25 80 56 51 11 29 6 9 44 25 50 25 25 27 ...

Page 22: ... 89 96 90 88 86 92 91 87 82 83 87 88 90 91 92 95 OWNER S MANUAL PAGE 21 RPL 5101 ASSEMBLY UNLESS OTHERWISE STATED ALL DECALS ARE CENTERED NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN DECAL PLACEMENT 93 DETAIL A ...

Page 23: ...021 0003334 021 0003135 021 0003230 021 0003008 021 0003544 021 0018022 OWNER S MANUAL RPL 5101 ASSEMBLY PAGE 22 DECAL REFERENCE ...

Page 24: ...OWNER S MANUAL PAGE 23 RPL 5101 ASSEMBLY THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 25: ...021 00033405 021 0003341 021 0003113 021 0003093 021 0003427 SERIAL DECAL 021 0003416 021 0003417 021 0003687 021 0003320 OWNER S MANUAL RPL 5101 ASSEMBLY PAGE 24 DECAL REFERENCE CONTINUED ...

Page 26: ...400 LOAD FRAME ASSEMBLY 1 19 022 01PD2054 A SEAT PAD ASSEMBLY 1 20 022 01PD2059 BACK PAD ASSEMBLY 1 21 022 01PD2073 A HEAD PAD ASSEMBLY 1 22 011 0411001 SET SCREW 1 4 28 X 25 LG SS 4 23 012 0202001 1 2 13 FLANGED NUT WZ 1 24 014 0005001 BEARING SMALL Ø1 37 O D X Ø 75 I D 4 25 014 0009007 BEARING FLANGED Ø2 00 O D X Ø1 00 I D 10 26 014 0011001 NYLINER BUSHING Ø 1 09 O D X Ø 1 00 I D X 1 13 LG 2 27 ...

Page 27: ...3 52 026 01PL2313 WEIGHT HORN RUBBER DONUT W 3 75 COPE 4 53 013 0002003 1 4 X 16mm SAE FLAT WASHER WZ 2 54 013 0302008 5 16 SAE FLAT WASHER WZ 10 55 013 0402007 3 8 X 22mm FLAT WASHER WZ 32 56 013 0102003 1 2 X 27mm SAE FLAT WASHER WZ 38 57 013 0102023 1 4 INTERNAL LOCK WASHER 2 58 013 0102022 3 8 INTERNAL LOCK WASHER 14 59 013 0408001 3 8 INTERNAL LOCK WASHER SS 2 60 011 0007097 1 4 20UNC X 75 SH...

Page 28: ... 2 13 UNC THIN NYLOCK NUT WZ 20 81 021 0003008 DECAL COMMERCIAL MAINTENANCE 1 50 X 6 69 1 82 021 0003093 DECAL MOVING PARTS 1 20 X 2 38 HOR 1 83 021 0003113 DECAL PINCH POINT 1 63 X 3 25 VERTICAL 1 84 021 0003135 DECAL WARNING 1 50 X 6 69 1 85 021 0003230 DECAL HOIST 1 63 X 5 93 1 86 021 0003320 DECAL 800 LB WEIGHT RATING 1 63 X 1 63 1 87 021 0003334 DECAL HOIST 3 90 X 14 25 2 88 021 0003341 DECAL...

Page 29: ... S MANUAL PAGE 28 RPL 5101 ASSEMBLY BZ Black Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw SHCS Socket Head Cap Screw SHSS Socket Head Shoulder Screw ABBREVIATIONS ...

Page 30: ...2 4 1 4 4 4 1 2 4 4 3 4 3 1 4 2 1 4 2 3 4 1 3 4 1 1 4 3 3 1 2 2 1 2 2 3 4 3 3 1 2 2 1 2 3 1 4 2 1 4 1 1 2 1 3 4 1 1 1 2 1 1 1 4 2 2 5 16 HHB 0 0 3 8 HHB 3 1 4 3 3 1 2 2 1 4 2 1 2 3 1 4 2 1 4 2 3 4 1 1 2 1 1 1 4 1 3 4 1 1 4 2 3 1 2 2 1 2 3 1 1 2 1 2 0 1 2 HHB 0 1 2 SHSS 2 3 4 1 3 4 3 3 4 3 3 4 3 3 4 3 3 4 BOLT SIZING CHART ...

Page 31: ...OWNER S MANUAL PAGE 30 RPL 5101 ASSEMBLY 3 3 8 BHCS 1 4 HHB 0 1 1 1 4 3 4 1 1 2 0 1 0 1 2 FHCS 0 3 8 FHCS 3 8 SHCS 1 3 4 2 3 4 3 4 1 1 4 3 4 0 1 2 1 4 1 1 2 2 2 1 2 1 3 4 3 4 CONTINUED BOLT SIZING CHART ...

Page 32: ...AT WASHER LARGE USS 25mm 013 0002004 3 8 FLAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8 CURVED WASHER 013 0102004 5 16 FLAT WASHER LARGE USS 22mm 013 0402007 3 8 FLAT WASHER 22mm O D 1 1 16 013 0003004 FENDER WASHER 014 0018002 1 LONG SPACER 013 0102003 1 2 FLAT WASHER SMALL SAE 27mm 0...

Page 33: ...026 01M0551 1 LONG HEAVY FLANGED SPACER 026 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01M0762 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0600 625 LONG FL...

Page 34: ... Weight Stack Pins ROUTINE Inspect All Decals Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTHLY MONTHLY YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 3 YEARS YEARLY Inspect Anti Skid Surface Clean and Wax All Glossy Finishes Repack with Grease Linear Bearings Clean Lubricate Gui...

Page 35: ... designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables i...

Page 36: ...self By deciding on an exercise plan that is right for you prior to starting you will contribute significantly to your success Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight...

Page 37: ...WNER S MANUAL RPL 5101 ASSEMBLY PAGE 36 Totals S Sets R Repetition per set W Weight used WEIGHT TRAINING EXERCISE LOG R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R Date Exercise S ...

Page 38: ... or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including ...

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