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Hohner EXACT-PLUS, Operating Instructions Manual

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Hohner EXACT-PLUS Operating Instructions Manual Download Page 17

Installation and commissioning of the machine

Hohner Maschinenbau GmbH

EXACT-PLUS

10/2010

17

3.1

Installation

- Fig. 3.1 -

The machine must stand on even floor, the table should be positioned horizontally.

3.2

Mounting - stitching head

See stitching head operating instructions.

Summary of Contents for EXACT-PLUS

Page 1: ...aschinenbau GmbH Gänsäcker 19 D 78532 Tuttlingen Telefon 49 0 74 62 94 68 0 Telefax 49 0 74 62 94 68 20 Operating Instructions Page 1 Spare parts list E1 EXACT PLUS Semiautomatic booklet wire stitching machine ...

Page 2: ...2 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH ...

Page 3: ...9 0 74 62 94 68 0 Fax 49 0 74 62 94 68 20 Email info hohner postpress com Internet home page www hohner postpress com Obtaining Spare Parts Customer Service Telephone 49 0 74 62 94 68 0 Fax 49 0 74 62 94 68 20 Operating Manual Document Translation of the german original Operating Instructions Document number EXACT PLUS Volume 1 2 Version 10 2010 Spare Parts Lists Document number EXACT PLUS Volume ...

Page 4: ...ivery 9 2 1 4 Staggered stitch 9 2 1 5 Main switch and emergency switch 9 2 2 Electrical connections 11 2 3 Motor protective relay 11 2 4 Block mode for drive motor sliding connecting rods 11 2 5 Dimensions 13 2 6 Conformity 13 2 7 Marking and type plate 13 2 8 Technical data 13 2 9 Accessories 15 2 9 1 Equipment 15 2 9 2 Tools 15 3 Installation and commissioning of the machine 16 3 1 Installation...

Page 5: ...lays in use This symbol displays immediate danger to the life or health of persons in the immediate vicinity of the machine Non observance of the warnings indicated can have immediate grave con sequences and can cause extensive damage to health or may even lead to death This symbol displays possible danger to the life or health of persons in the immediate vicinity of the machine Non observance of ...

Page 6: ... to provide the required personal safety equipment All existing safety systems should be checked regularly 1 7 Safety and protective systems All safety and protective systems must be attached to the machine and should be in full working order before every start up of the machine Safety and protective systems may only be removed when the machine is stationary and after it has been secured against b...

Page 7: ...rly as these can result in jamming of the machine and in increased wear of its parts The machine contains bare metal parts These should be cleaned regularly with a protective clean ing agent especially when using the machine in rooms of high air humidity All substances and materials used e g solvents and lubricants must be handled appropriately and removed in an environmentally friendly way 1 14 N...

Page 8: ...Description of the stitching machine EXACT PLUS 8 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH 2 Description of the stitching machine EXACT PLUS Fig 2 1 1 1 2 4 3 ...

Page 9: ... cover is elec trically locked with the cut out switch 1 i e the machine cannot be operated with open front cover 2 1 3 Delivery Adjustment of paper stop see 3 10 or installation at the delivery has to be done when plastic cover is open The plastic cover is electrically locked with the cut out switch 2 i e the machine cannot be operated with open plastic cover 2 1 4 Staggered stitch To change over...

Page 10: ...Description of the stitching machine EXACT PLUS 10 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 2 2 Fig 2 3 1 2 3 4 5 ...

Page 11: ...ed Should the motor protective relay have triggered the machine must first be switched off with the ON EMERGENCY STOP button Then determine and eliminate the cause Once the cause has been eliminated the motor protective relay can be reset by pressing the reset key 1 Fig 2 2 While doing so ensure that all protective systems are installed on the machine and all tools have been removed from the machi...

Page 12: ...Description of the stitching machine EXACT PLUS 12 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 2 4 1 ...

Page 13: ...ch from staple middle to staple middle 18 mm crown width of a staple See stitching head operating instructions Gross weight machine with 2 station 511 kg Net weight machine with 2 station 315 kg Kind of current motor standard execution Geared motor Three phase A C 230 400 V 50 60 Hz Total wattage of the motor approx 1 kW Noise emission under 81 dB A STITCHING AGGREGATE Max 4 hohner narrow stitchin...

Page 14: ...Description of the stitching machine EXACT PLUS 14 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH ...

Page 15: ...ntering devices Art no 99 64 083 2 centering devices Art no 46 00 002 1 screwdriver SB 2 3 Art no 46 00 003 1 screwdriver SB 4 5 Art no 46 00 004 1 screwdriver SB 7 Art no 46 00 014 1 diagonal nipper Art no 46 00 033 1 hexagon socket screw key no 4 x 150 T handle Art no 46 00 039 1 Torx screwdriver T20 T handle Art no 46 00 042 1 Torx screwdriver T10 T handle ...

Page 16: ...Installation and commissioning of the machine 16 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH 3 Installation and commissioning of the machine Fig 3 1 ...

Page 17: ... the machine Hohner Maschinenbau GmbH EXACT PLUS 10 2010 17 3 1 Installation Fig 3 1 The machine must stand on even floor the table should be positioned horizontally 3 2 Mounting stitching head See stitching head operating instructions ...

Page 18: ...Installation and commissioning of the machine 18 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 2 1 5 11 8 7 9 10 14 12 ...

Page 19: ...socket set screw on the rear side of the clincher box in the groove provided in the receiver girder 5 At the same time make sure that the pusher block 11 fits into the groove of the main drive bar 12 Put the hexagon socket screws 13 through the oblong hole in the gliding strip into the mounting block 1 push the mounting block first into the fixing groove of the receiver girder 5 Tighten both hexag...

Page 20: ...Installation and commissioning of the machine 20 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 3 16 17 14 13 15 15 14 19 18 ...

Page 21: ...dle of the clincher box of the driver and tighten both hexagon socket screws 13 Additional assistance by scales 17 The right edges of stitching head and clincher box must be adjusted on the same scale setting 17 3 5 Pressure adjustment clincher back press Fig 3 3 Loosen the hexagon socket set screw 18 turn the hexagon head screw 19 counter clockwise to increase pressure or clockwise to decrease pr...

Page 22: ...Installation and commissioning of the machine 22 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 4 20 21 ...

Page 23: ...are destined to stop every brochure at the same position and to ensure that projecting sheets are made flush The guiding angle 21 effects that sheets or brochures not will be jammed during feeding into the stitching unit Installation and adjustment has to be effected when stitching head covering is open The machine can not be operated at the same time see 2 1 2 3 7 Mounting centering device and gu...

Page 24: ...Installation and commissioning of the machine 24 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 5 Fig 3 6 35 36 37 34 38 39 ...

Page 25: ...ver 34 When working with special paper material a correction will be necessary 3 9 Adjustment stitching thickness on the delivery Fig 3 6 In addition to the stitching aggregate the corresponding stitching thickness is also to be adjusted at the delivery Loose the clamping lever 38 adjust the pressure of the rolls in the delivery according to the bro chure by turning the star handle 39 visible thro...

Page 26: ...Installation and commissioning of the machine 26 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 7 40 43 41 42 ...

Page 27: ... and prevents the machine from operating during the adjustment of the paper stop As you can see on the illustration the adjustment can be effected from the top By loosening the star handle screw 40 and the adjusting ring 41 the complete paper stop can be moved on the guiding rod 42 Adjustment has to be effected in this way that the brochure between carrier 43 and the paper stop has some free motio...

Page 28: ...Installation and commissioning of the machine 28 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 8 44 45 48 46 49 50 47 ...

Page 29: ...ze of brochure see illustration top view Loose the upper star handle screws 45 and move roll holders 46 on the axe 47 sidewards until both guiding rollers 44 are approximately centrical to the thickness of the brochure Retighten upper star handle screws 45 Loosen star handle screws 48 at the side move both supports 49 at the same time on the guide bars 50 so far that the brochure is falling exactl...

Page 30: ...Installation and commissioning of the machine 30 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 9 51 52 53 ...

Page 31: ... any adjustment or installation work at the stitching aggregate the stitching head driving ele ments can be adjusted by hand For this step use the enclosed long hexagon socket screw key no 5 Put the hexagon socket screw key 53 in the cylindrical screw at the back of the drive motor 51 in the ventilator shaft Now you can use it as a crank Press ventilator lever 52 for brake Turn with the screw key ...

Page 32: ...Installation and commissioning of the machine 32 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 10 54 43 55 ...

Page 33: ...nal position Switch off the machine resp interrupt the current supply Before carrying out maintenance or repairs take care that the power supply is switched off and prevented from being switched on again accidentally Open the protection cap 54 in the front plate under the delivery Pull the visible red adjusting knob 55 by hand and release it in this way If you turn it a fourth 90 to the left or to...

Page 34: ...Installation and commissioning of the machine 34 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH Fig 3 11 3 4 3 4 ...

Page 35: ... The brushes must always be replaced with the same brush type supplied with the motor The quality of the carbon brushes is designed in each case to meet the specific requirements for normal voltages and closed loop control or small voltages Creepage current is prevented through the use of collector cleaning carbon brushes and brush yokes with plastic rings In the case of good commutation brush ser...

Page 36: ...Flow diagrams 36 EXACT PLUS 10 2010 Hohner Maschinenbau GmbH 4 Flow diagrams EXACT PLUS no 43 40 935 P 1 4 400 415 V 3 x AC Y 50 60 Hz EXACT PLUS np 43 40 936 P 1 4 220 230 V 3 x AC U 50 60 Hz ...

Page 37: ... moteur tête de piquage 400 V 1 0 A 0 37kW 5 6 9 2 5 95 96 PE PE K2 2 7 1 2 10 M2 U V W pe 3 4 11 Auslagemotor motor delivery moteur étalage 400 V 0 45 A 0 12kW 5 6 12 PE PE A1 W1 ÖLFLEX CLASSIC 100 7x1 00mm W2 5x1 00mm X1 13 1 X1 3 L1 A X1 5 1 M3 A A Gleichstrommotor Schiebegestänge direct current motor sliding rods moteur à courant contenu tringles coulisse L3 N 14 2 X1 4 A X1 6 2 180 V DC 2 5 A...

Page 38: ...halter cut out switch coupe circuit autom K2 7 53 54 32 B1 BN BK BU 34 Heftposition stiching position position de piquage 19 B2 X1 29 BN WH 35 20 BU GY 36 F4 1 3 95 96 1 2 1 2 1 3 3 4 1 3 5 6 6 13 14 K1 A1 A2 Papier vorhanden paper existing papier existant K1 5 13 14 33 S4 21 22 37 Heftkopf oben stiching head top tête de piquage en haut X1 30 S5 23 24 38 1 4 1 2 1 4 3 4 1 4 5 6 1 8 13 14 3 53 54 1...

Page 39: ...1 F1 3 6 Q1 BU blau GY grau BU 1 2 F1 4 N 1 7 0 G1 F2 5 1 8 400 G1 F2 6 GN YE GN YE 1 3 PE G1 PE PE PE PE M1 blue gray GN YE GN YE 1 4 PE PE PE M2 S5 GN YE 1 6 PE PE PE A1 bleu gris 1 1 3 2 F4 7 U M1 2 1 3 4 F4 8 V M1 3 1 3 6 F4 9 W M1 1 1 4 WH weiß GNGE grün gelb 2 K2 10 U M2 2 1 4 4 K2 11 V M2 3 1 4 6 K2 12 W M2 1 1 5 13 3 A1 2 1 5 14 4 A1 5 1 6 63 K2 15 5 A1 white green Yellow 6 1 6 64 K2 16 6 ...

Page 40: ...r Klemmleiste Description main switch emergency switch cut out autom switch door cut out autom switch prot cover delivery cut out autom switch cover plate delivery micro switch stiching head pedal switch proximity switch sliding rods fluidic light barrier fluidic light barrier power converter M3 brake M3 control transformer with rectifier adding counter special saftey fuses main circuit T6 3 A saf...

Page 41: ... Heftkopfmotor motor stiching head moteur tête de piquage 230 V 1 75 A 0 37kW 5 6 9 2 5 95 96 PE PE K2 2 7 1 2 10 M2 U V W pe 3 4 11 Auslagemotor motor delivery moteur étalage 230 V 0 75 A 0 12kW 5 6 12 PE PE A1 X1 13 X1 3 L1 A X1 5 M3 A A Gleichstrommotor Schiebegestänge direct current motor sliding rods moteur à courant contenu tringles coulisse L3 N 14 X1 4 A X1 6 180 V DC 2 5 A 0 35kW PE PE X1...

Page 42: ...alter cut out switch coupe circuit autom K2 7 53 54 32 B1 BN BK BU 34 Heftposition stiching position position de piquage 19 B2 X1 29 BN WH 35 20 BU GY 36 F4 1 3 95 96 1 2 1 2 1 3 3 4 1 3 5 6 6 13 14 K1 A1 A2 Papier vorhanden paper existing papier existant K1 5 13 14 33 S4 21 22 37 Heftkopf oben stiching head top tête de piquage en haut X1 30 S5 23 24 38 1 4 1 2 1 4 3 4 1 4 5 6 1 8 13 14 3 53 54 1 ...

Page 43: ... F1 3 6 Q1 BU blau GY grau BU 1 2 F1 4 N 1 7 0 G1 F2 5 1 8 230 G1 F2 6 GN YE GN YE 1 3 PE G1 PE PE PE PE M1 blue gray GN YE GN YE 1 4 PE PE PE M2 S5 GN YE 1 6 PE PE PE A1 bleu gris 1 1 3 2 F4 7 U M1 2 1 3 4 F4 8 V M1 3 1 3 6 F4 9 W M1 1 1 4 WH weiß GNGE grün gelb 2 K2 10 U M2 2 1 4 4 K2 11 V M2 3 1 4 6 K2 12 W M2 1 1 5 13 3 A1 2 1 5 14 4 A1 5 1 6 63 K2 15 5 A1 white green Yellow 6 1 6 64 K2 16 6 A...

Page 44: ...Klemmleiste Description main switch emergency switch cut out autom switch door cut out autom switch prot cover delivery cut out autom switch cover plate delivery micro switch stiching head pedal switch proximity switch sliding rods fluidic light barrier fluidic light barrier power converter M3 brake M3 control transformer with rectifier adding counter special saftey fuses main circuit T6 3 A safte...

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