Hoffmann PP2-NCF Operating And Maintenance Manual Download Page 1

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Hoffmann Machine Company, Inc.

1386 Drexel Road

Valdese, NC 28690 – USA

Ph: (828) 430 - 4510

www.Hoffmann-USA.com

Version: 12-2017

Operating and Maintenance Manual

PP2-NCF programmable Dovetail

Routing Machine

Version: SO 7.267

OFFMANN

achine

Company, Inc.

Summary of Contents for PP2-NCF

Page 1: ...any Inc 1386 Drexel Road Valdese NC 28690 USA Ph 828 430 4510 www Hoffmann USA com Version 12 2017 Operating and Maintenance Manual PP2 NCF programmable Dovetail Routing Machine Version SO 7 267 HOFFMANN Machine Company Inc ...

Page 2: ...IALLY DANGEROUS AREAS 13 8 POTENTIAL SOURCES OF DANGER 14 8 1 Unapproved Use 14 8 2 Mechanical Dangers 14 8 3 Defective equipment 15 8 4 Electrical Dangers 15 8 5 Cleaning agents and chemicals 15 8 6 Remaining Risks 16 9 NOISE EMISSIONS 17 10 GENERAL SAFETY RULES IN ACCORDANCE WITH DIN 1870 9 18 11 SAFETY DEVICES 21 11 1 Safety Devices 22 11 2 What to do in an Emergency 23 12 SAFETY DEVICE CHECK L...

Page 3: ...EMERGENCIES 41 19 TROUBLE SHOOTING CHART 42 20 MAINTENANCE 43 21 MAINTENANCE SCHEDULE 44 22 PNEUMATIC AIR REGULATOR FILTER LUBRICATOR ASSEMBLY 46 23 EG CONFORMITY CERTIFICATION 47 24 TERMS AND CONDITIONS OF SALE AND WARRANTY 48 25 TECHNICAL SUPPORT DOCUMENTATION ADDENDUM 51 a Addendum Overview 51 26 PNEUMATIC CIRCUIT DIAGRAM PP2 NCF 52 27 MACHINE DETAIL DRAWINGS PP2 NCF 53 28 MACHINE PARTS LIST PP...

Page 4: ... serious bodily harm and or death Warning Symbol This symbol warns of a possible danger Ignoring the safety instructions can lead to serious bodily harm and or death Safety Warning Symbol This symbol warns of a possible danger Ignoring the safety instructions can lead to serious bodily harm and or damage to the equipment and or material being processed This symbol does not include a warning It is ...

Page 5: ...ine for your information and protection For your own safety please take a moment to locate and read all warning labels before operating this machine If a label has been removed defaced or is illegible please contact Hoffmann Machine Company Inc to request a free replacement Please note that not every label shown may be attached to the machine and labels are subject to change NEVER REMOVE ANY SAFET...

Page 6: ...Operating and Maintenance Manual 6 HOFFMANN PP2 NCF Version 7 267 12 2017 ...

Page 7: ...e purpose of duplication of all or part of the design or operation Technical changes to this equipment require the prior written consent of the manufacturer Any changes additions removal of components etc not expressly permitted in writing by the manufacturer will immediately void the warranty Any risks dangers or damages resulting from unauthorized modifications are solely the responsibility of t...

Page 8: ...hair must tie their hair securely and wear an appropriate hair covering to avoid entanglement 3 4 Equipment Owner s Responsibilities The owner of the equipment must make this operator manual available to all machine operators and maintenance personnel The equipment owner must assure that all operators and maintenance personnel are qualified to work on this equipment and that they have read and ful...

Page 9: ...f sale of this equipment all components tools manuals safety instructions accessories as well as any electronic or software updates you have originally received with the machine must be included This includes any and all operator manuals maintenance instructions equipment or components replacement parts etc ...

Page 10: ...tor console and touchscreen Toolkit Operating manual The HOFFMANN PP2 NCF is designed to rout up to three dovetail keyways into the mitered ends of pre cut moulding made of wood or wood related material Adjustments for position of dovetail keyways and lenght of routing strokes allow the operator to process different moulding styles Machine performance Up to 60 cycles per hour depending on operator...

Page 11: ...bic feet per cycle lubricated 5µ Other Specifications Work piece material Machine performance Weight Dim Length x depth x height Noise emissions Sound Pressure Level SPL Sound Pressure Level at the Source Wood and wood related materials Up to 60 cycles hour depending on operator material flow material quality etc approx 528 lbs approx 47 x 51 x 59 85 dB 102 1 dB Machine Environment Temperature ran...

Page 12: ... The work area must be free from clutter and must be kept neat and unobstructed Local and national safety rules including but not limited to all applicable OSHA Rules must be adhered to Access space of no less than 24 shall be available on all sides of the machine for set up and maintenance procedures All electrical and compressed air supply lines must be securely fastened in accordance with all l...

Page 13: ...he following dangers exist in the above areas Danger of entanglement and pinching During set up and maintenance work especially when access doors must be opened additional dangers of entanglement or pinching on belts sprockets router station etc are present Do not wear loose fitting clothing Long hair must be covered with a hair net Danger of cutting of hands and fingers All routing areas present ...

Page 14: ...or to severe injuries to the machine operator and or bystanders Damage to the machine and or work pieces 8 2 Mechanical Dangers During operation of this machine router bits and drive belts rotate and sections or components of the machine are being moved and adjusted pneumatically mechanically and or electronically These components can cause severe injury or death if hair clothing or extremities be...

Page 15: ...al currents may be present Be aware that if an uninterruptable power supply UPS is installed some areas inside the machine may have electrical current present even if the main power is switched off Never use damaged or worn cables wires supply lines or electrical components or parts on this machine Only trained and authorized Service Technicians shall be allowed to replace parts on this machine Sw...

Page 16: ... Version 7 267 12 2017 8 6 Remaining Risks If the operator does not pay attention it is possible to squeeze ones fingers when loading and pre clamping a work piece Never place your fingers under the clamp pads of the pneumatic material clamping cylinders ...

Page 17: ...rror 4dB Noise emission was measured according to EN3746 Notes All listed values are measured noise emission levels they are not necessarily safe working environment levels Local conditions the proximity of walls and ceilings the type of wall ceiling and floor material as well other equipment in close proximity could affect the total noise emissions at the work place The SPL values are provided as...

Page 18: ...re to be kept away from the machine area The operator s must disconnect the electrical and pneumatic power supplies when the machine is not under their control 4 All applicable Safety Rules including all applicable OSHA rules are to be adhered to 5 Only trained and qualified persons may perform work on the electrical components of the machine 6 Before connecting the HOFFMANN PP2 NCF dovetail routi...

Page 19: ...ebris saw dust or wood chips etc Larger cut offs and waste material may not be left in the machine and must be removed manually in compliance with all applicable safety rules 17 Tooling Change Danger cutting tools can injure and cut Safety gloves are recommended when handling router bits Do not change motor speeds or tooling speeds on router heads All tooling router bits is to be inspected daily f...

Page 20: ...e machine in a position to allow for proper work flow The operator shall always wear suitable personal protective gear e g o Hearing protection o Breathing protection to avid breathing of wood dust o Gloves should be worn whenever tooling is handled or changed o Saw blades should be transported in a saw blade carrier iv The machine should be switched off when not in use v Any faults error messages...

Page 21: ...nal injury and or death exists if the safety shields doors and guards are not place during operation 3 Safety devices shall not be removed damaged or by passed 4 Any unauthorized modifications including but limited to by passing of safety switches or sensor immediately void the warranty on the equipment 5 All safety features guards and safety devices must be checked every time for proper operation...

Page 22: ... immediately be re installed and re activated Before the machine is put back into operation all safety devices must be thoroughly checked for proper operation Pos Description 1 Clear acrylic material clamp covers 2 Emergency Stop button on front console Pushing the E Stop immediately stops the machine The material clamps stay in place The E Stop button remains in a locked position until unlocked b...

Page 23: ...ee red arrow of the HOFFMANN PP2 NCF dovetail routing machine The fault or danger must be rectified or removed after emergency stop activation and before the machine is put back into operation Use the E Stop button ONLY in an emergency Do not use the E Stop button for regular or controlled shut down as this may cause operational faults in the control system ...

Page 24: ...Operating and Maintenance Manual 24 HOFFMANN PP2 NCF Version 7 267 12 2017 ...

Page 25: ...n the control panel Pushing the button in will active the emergency stop sequence Use the E Stop button only in an actual emergency and to test the function of the button Do not use the E Stop button for a regular and controlled shut down of the machine The machine is equipped with safety switches interlock and sensors which will interrupt the machine operation if triggered Testing the Emergency S...

Page 26: ...manufacturer from any and all liability Unapproved use of the machine Improper installation start up maintenance or operation of the machine Operation of machine with defective missing or by passed safety devices of any kind Non adherence to any rule or regulation in this operator manual Unauthorized changes to the machine or any of its components as well as unauthorized changes to control paramet...

Page 27: ...h work Danger of Injury HOFFMANN PP2 NCF can tilt or fall over during transportation Only use properly equipped and sufficiently sized equipment to lift and transport the PP2 NCF Refer to the machine weight under section Technical Data When transporting the PP2 NCF Wear approved safety shoes with steel toes Wear safety gloves Consider the weight of the machine and use appropriate equipment Lift PP...

Page 28: ...cing The machine is shipped secured to shipping timbers and covered with shrink wrap All manuals toolkits and machine components are included The machine may be secured to a shipping pallet with angle brackets and bolts Remove machine covers on both sides and remove all angle brackets and bolts securing the machine base to the shipping timbers and or pallets Remove shipping straps and brackets sec...

Page 29: ...e leg has a leveling bolt and must be adjusted to have full contact with the floor Check floor leveler and adjust if necessary Using a machinist s level the machine must set plumb and level in all directions Make all electrical and pneumatic connections per the enclosed circuit diagrams and according to all local and state laws Pallet truck may be used from front or rear of machine See section Ele...

Page 30: ...ted and disconnected separately 1 Verify proper supply voltage and wire gauges before connecting HOFFMANN PP2 NCF to electrical supply lines 2 Only trained technicians are authorized to perform work on this equipment 3 Main power may not be connected until all electrical assemblies have been installed and tested 4 Always disconnect and lock main power supply prior to working on any electrical circ...

Page 31: ...wise to increase pressure or counterclockwise to decrease pressure Push know down to lock aftr adjusting pressure Drain condensate water form condensate bowl in regualr intervals as needed Refill oil reservoir bowl with quality oil tool lubricant as needed For service and maintenance work always disconnect compressed air supply line Check Connections Check all electrical and pneumatic connections ...

Page 32: ... ports 100mm 4 diameter is located at the rear of the machine Internal dust collection hoses are routed directly to both routing stations Dust collections System requirements Min collection volume 450 cft min 750m h Pressure 4 25 inches water column 1050 Pa at 20ms 1 Minimum velocity at dust collection port Dry wood chips 65 ft s 20ms 1 Wet wood chips 90 ft s 28ms 1 Wet chips are chips with moistu...

Page 33: ...ration Entanglement and Pinching Hazard When safety covers shields guards or access panels are open during set up and maintenance additional dangers of entanglement and or pinching hazards on rotating components belts sprockets etc may be present Do not wear loose fitting clothing always cover long hair with a hair net Follow all safety rules during set up and maintenance work Only trained and aut...

Page 34: ... been made all covers shields and access panels must be reinstalled Pull to release Emergency Stop button 1 Switch on the main power switch 2 Switch on operator console with white button 3 Touch screen 4 will boot up and indicate when machine ready for operation Initiate initial reference sequence see separate instructions ...

Page 35: ...ip breakers should be installed every time router bits are changed or replaced Use only original Hoffmann solid carbide router bits W 1 Part number W2016350 W 2 Part number W2026350 W 3 Part number W2036350 Follow these step by step instructions to change router bits correctly 1 Switch off electrical power and lock out main power switch 2 Disconnect compressed air line form air regulator lubricato...

Page 36: ...4 Turn hand wheel to raise motor carriage until router bits are approx 1 25mm above machine table 5 Losen clamp bolt in motor bracket with 6mm Allen key and slide motor backward and out of bracket Clamp bolt 6 Using 3mm Allen key remove M4x16mm bolt and remove old chip breaker ...

Page 37: ...it touches set up jig Aluminum set up jig in place to set correct projection of router bits 12 Tighten clamp bolt and repeat procedure on other motor if applicable 13 Lower motor carriage below table with hand wheel 14 Using sample material make tests cut in two pieces of moulding without chip breakers installed and check the resulting joint by inserting a Hoffmann Dovetail Key 15 If setting is co...

Page 38: ...Incorrect If the router bit projection is set too shallow the Key is not able to pull the miter faces together An open joint is the result Incorrect If the router bit projection is set too far the Key and or the material can split resulting in damage to the material Final router bit adjustments are always made by moving the router motor in or out of the motor bracket as needed A small movement wil...

Page 39: ...atic routing sequence 04 STOP button To stop automatic routing sequence 05 USB port USB port 06 ON OFF button To start or stop machine controls 07 Emergency Stop E stop to imemdiatly stop all machine functions and movements 08 Foot switch To activate material clamps 09 Center Fence Plate Standard 45 degree fence plate other angles otpional 10 Material clamp cylinder Short stroke cylinder to clamp ...

Page 40: ... Wait for computer boot up sequence to complete approx 20 seconds touch screen will switch from black to color background 5 Initiate homing reference sequence by pressing blue reference field on touch screen 6 Place material on machine table and adjust material hold down cylinders to within 1 8 above moulding surface 7 Enter desired keyway locations and routing heights or select previously stored ...

Page 41: ...ncy stop button will stop saw and router motors and return all carriages back to their home positions The material clamping cylinders remain under pressure and must be deactivated separately Emergency Stop reset Upon activating the Emergency Stop Switch 1 follow these steps to re set the machine controls 1 Release red E Stop button 1 2 Switch on machine control panel 2 WARNING Shutting off machine...

Page 42: ...rol valves on main cylinder 3 Loud noise during machining cycle Dull or damaged tooling Check and replace tooling router bits 4 Router won t move freely Guides and or tracks dirty Clean tracks and guide rods 5 Keyway location offset from left to right hand work piece Router reference points not adjusted properly Adjust reference points in touchscreen menu 6 Dovetail Key too tight when inserted woo...

Page 43: ...of cutting of hands and fingers Machine operator and maintenance personnel may only perform activities described in this manual Persons working on or with this machine must be at least 18 years old they must be thoroughly familiar with this operating manual and they must adhere to all local safety rules and regulations All OSHA specified rules must be followed if applicable Persons working on or w...

Page 44: ...ng with appropriate grease Semi Synthetic high performance multi use grease DIN 51825 KP 2 P 30 e g ESSO Grease LT2 kinematic viscosity at 40 C 80mm s cSt ISO VG 68 ISO VG 100 Every 3 months or 500 hrs whichever comes first Linear bearings Guide rod blocks The guide rod bearings are filled with grease at the factory No additional lubrication is necessary Maintenance free Warning Safety Hazard Alwa...

Page 45: ...Drain condensate from air filter assembly Check cylinder switches and sensor for proper function monthly Remove dust and debris from all machine components Clean cooling vents on all motors Check belt tension and re tighten is necessary quarterly Remove grease expelled from grease fitting or bearings Refill linear bearing with grease Refill air lubricator with BOSCH S OL 20 pneumatic lubricant Sem...

Page 46: ...ilters if pressure drop is noted in system POS Description Info 1 Air pressure adjustment cap Factory set to 90 psi 6 bar 2 Lubricant control screw Factory set 3 Lubricant filler plug Use a 6mm Allen key to remove plug and refill lubricant Warning Air pressure must be switched off and locked out Note Only use BOSCH Type S OL 20 lubricant 4 Condensate separator See maintenance schedule 5 Shut Off v...

Page 47: ...n einschlägigen Bestimmungen der EG Maschinenrichtlinie 2006 42 EG in Übereinstimmung ist Die Maschine ist auch in Übereinstimmung mit allen einschlägigen Bestimmungen der folgenden EG Richtlinien 2004 108 EG EG EMV Richtlinie Benannte Stelle BG PRÜFZERT Fachausschuss Holz Anschrift Vollmoellerstraße11 70563 Stuttgart Kenn Nummer 0392 Zertifikat Nummer XXXXXXXXXXX Folgende harmonisierten Normen od...

Page 48: ...ontinuation of manufacture or of delivery as originally specified Seller may vary terms of payment by requiring full or partial payment in advance or otherwise or may ship to Buyer s order against sight draft with bill of lading attached If payment is not received on or before payment due date and as set forth in terms on proposal and or invoice or if payment is delayed or if payment amount is red...

Page 49: ...s facility in good condition the carrier acting as Buyer s agent All claims for damages must be filed with the carrier or Buyer s insurer as appropriate Seller will select the method of shipment unless Buyer does so in writing at least ten 10 days in advance of the scheduled delivery date Equipment held for Buyer because of Buyer s delay in acceptance shall be at Buyer s risk and expense Seller do...

Page 50: ...ity compliance with government laws rules and regulations or any fault beyond its control 16 Acceptance Payment for or a deposit made for the products shall constitute a contract embodying all of terms and conditions stated herein 17 Ownership All products remain the sole property of the Seller until all charges including all transportation crating and installation costs are paid in full 18 Severa...

Page 51: ...2 NCF Version 7 267 12 2017 51 25 Technical Support Documentation Addendum a Addendum Overview Enclosed with the Machine Manual are the following documents Machine parts list Electronic circuit diagrams Pneumatic circuit diagrams Machine drawings ...

Page 52: ...ting and Maintenance Manual 52 HOFFMANN PP2 NCF Version 7 267 12 2017 26 Pneumatic Circuit Diagram PP2 NCF Always call Hoffmann Inc direct 866 248 0100 with any service maintenance or parts related requests ...

Page 53: ...ating and Maintenance Manual HOFFMANN PP2 NCF Version 7 267 12 2017 53 27 Machine Detail Drawings PP2 NCF Always call Hoffmann Inc direct 866 248 0100 with any service maintenance or parts related requests ...

Page 54: ...Operating and Maintenance Manual 54 HOFFMANN PP2 NCF Version 7 267 12 2017 Always call Hoffmann Inc direct 866 248 0100 with any service maintenance or parts related requests ...

Page 55: ...Operating and Maintenance Manual HOFFMANN PP2 NCF Version 7 267 12 2017 55 Always call Hoffmann Inc direct 866 248 0100 with any service maintenance or parts related requests ...

Page 56: ... 91 M12x300mm Gewindestange M12 für Fräserwechsel 1 92 GN 522 125 B12 D ELESA Speichenhandrad D125 1 93 DIN 934 M12 Sechskantmutter DIN 934 M12 2 94 L478 06220 4081x15 Sterngriff M8x15 1 97 UAG 33 F Fräsmotor 1000 Watt 2 99 7 267 00 02 Hubplatte 1 101 7 267 00 21 Y Gewindekugelspindel D16x5 LH 1 102 7 219 00 09 Loslager für D16 1 103 600 710 00 Geschlitzte Schalenkupplungen 1 104 7 267 00 20 Y Gew...

Page 57: ...1 7 267 00 27 Anschlagkante 2 202 7 267 00 25 Anschlagdistanz rechts 1 203 7 267 00 29 Anschlagkante Mitte 1 204 7 267 00 26 Anschlagdistanz links 1 205 7 267 00 11 Spanbrecherwagen links 1 206 7 267 00 08 Zylinderdistanz 1 212 7 267 00 60 Spannbrückenarm rechts 1 213 7 267 00 35 01 Druckstangen Halterung links 1 214 7 267 00 36 Druckstange für Scheibe 2 216 06929 12001 Gerätegriffe 2 217 PP2 NCF ...

Page 58: ...Touch Screen Instructions Hoffmann Dovetail Routing Machine PP2 NCF SO Nr 7 267 Version 12 2017 SO 7 267 ...

Page 59: ...NU KEYWAY POSITIONS 6 5 SUB MENU FILES 7 6 SUB MENU LOADING FROM USB PORT 1 8 7 SUB MENU LOADING FROM USB PORT 2 9 8 DATA ENTRY TABLE 10 9 SUB MENU SERVICE 11 10 SUB MENU USER 12 11 SUB MENU SERVICE AXIS 13 12 SUB MENU MANUAL OPERATION 14 13 SUB MENU SET UP 15 14 SUB MENU LANGUAGE 16 15 SUB MENU MONITOR 17 16 STEP BY STEP INSTRUCTIONS ENTERING A NEW PROFILE 18 ...

Page 60: ...int 5 Selector Field push to start referencing sequence 6 Selector Field to toggle between single and double routing when processing PVC 7 Selector Field to toggle between individual clamp operation or both sides together 8 Number Display displays current position of H axis 9 Number Display displays current position of V axis 10 Selector Field to move to sub menu SERVICE 11 Selector Field to move ...

Page 61: ...inst center fence plate Fence Outside Both router motors move to their home position at the far left and far right of the machine Machine measures keyway locations from inside corner with material placed against left and right hand inside corner fences Important Note Due ot the varying size of shutter frame material and the need for special support plates when processing shutter frames the materia...

Page 62: ...fmann PP2 NCF s n 7 267 00 12 2017 5 3 Sub Menu Material Dimensions 1 Number Field To enter material width 2 Number Field To enter material thickness 3 Selector Field Press arrow to switch to sub menu for keyway position entry 1 2 3 ...

Page 63: ...Operating Instructions 6 Hoffmann PP2 NCF s n 7 267 00 12 2017 4 Sub Menu Keyway Positions Number Field To enter keyway position s and keyway length s routing heights ...

Page 64: ...rrent folder 6 Display Field CURRENT FOLDER displays current folder 7 Display Field Displays currently loaded program file 8 Display Field Displays files in currently open folder 9 UP DOWN arrows To move files selection up and down 10 Selector Field To transfer selected file to machine control unit 11 Selector Field To create new file 12 Selector Field To delete file 13 Selector Field To move to s...

Page 65: ...e down loaded from a connected USB thumb drive 1 Display Field Displays list of data folders 2 UP DOWN arrows To move files selection up and down 3 Selector Field Press to select data 4 Selector Field Press to download file from USB drive 5 Display Field Displays file name selected with upa dn down arrows 1 2 3 4 5 ...

Page 66: ... Main Menu Hoffmann PP2 NCF s n 7 267 00 12 2017 9 7 Sub Menu Loading from USB port 2 1 Selector Field To transfer data from USB drive to machine PLC 2 Selector Field To transfer data from machine PLC to USB drive 2 1 ...

Page 67: ...d Workpiece quantity 4 Number Field Workpiece width 5 Number Field Workpiece thickness 6 Number Field Position of first keyway 7 Number Field Length routing height of first keyway 8 Number Field Position of second keyway 9 Selector Field Enter 10 Text Field File name 11 Selector Field To enter new data set 12 Selector Field To switch to sub menu USB 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 68: ...fomed carefully we recommend accurate record keeping and photos prior to making any changes This menu is passowrd protected 1961 Please contact Hoffmann Machine Company Inc if assistance is required 1 Selector Field To select sub menu USER 2 Selector Field To select sub menu USER MANAGEMENT 3 Selector Field To select sub menu LANGUAGE 4 Selector Field To select sub menu AXIS SERVICE 5 Selector Fie...

Page 69: ...sword here 2 Level Displays current access level Level 4 allows creation of new lower level passwords LEVEL Permissions password 1 Manual data entry and loading of files 1 2 Additional changes to parameter 1234 3 All permissions except creation of new passwords 1961 4 Full access Hoffmann factory only ...

Page 70: ...d Use arrows to select axis 2 Selector Field Push to start axis reference process 3 Selector Field Jog buttons to manually move axis in increments Double arrows for increased speed 4 Display Field Red dot signals axis has nto been referenced Dot will change to green after successful reference sequence 1 3 2 4 ...

Page 71: ...u Manual Operation Allows for manual operation of pneumatic cylinders and router motors Round indicators shows current status Left side green pneumatic piston in home position or router motor OFF Right side green pneumatic piston in fully extended position or router motor ON ...

Page 72: ...Operating Manual Main Menu Hoffmann PP2 NCF s n 7 267 00 12 2017 15 13 Sub Menu Set Up All values are factory set paramters and should only be changed if directed by a Hoffmann technician ...

Page 73: ...Operating Instructions 16 Hoffmann PP2 NCF s n 7 267 00 12 2017 14 Sub Menu Language Switch between German and English display language Press button Dimensions to switch between millimeter and inches ...

Page 74: ... n 7 267 00 12 2017 17 15 Sub Menu Monitor 1 Contrast To adust screen contrast 2 Brightness To adjust screen brightness 3 IP Adress Gateway For service tech only to connect PLC to external network or laptop 5 CAL To calibrate touch screen response ...

Page 75: ...ifferent keyway locations per part 5 Press HOME to return to main screen 6 Press FILE CABINET to get to sub menu FILES 7 Press SAVE FILE middle button in the far right column Make sure you selected correct password level this button will not work in Level 1 8 Make sure you select an empty line in file cabinet list to avoid over writing existing file 9 In pop up window save data with following file...

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