1. Install one of the long and one of the short fuel pipes through the
rubber cap. Center the pipes in the cap and place the two plastic
discs onto each side. The large one should be on the outside. The
flange on the small one should face the rubber cap. Put the 3 x
18mm self-tapping screw in the center hole from the large end
and tighten it only a couple of turns into the small disc.
4. Attach the completed fuel tank cap to the tank. Make sure that
the bent pipe is pointing to the top. Slide the cap on until the lip
on the fuel tank is in the groove of the cap. Then tighten the
screw. Check to make sure the clunk is free to swing at the
bottom of the tank.
5. Glue the neoprene ring to the tank with silicone sealer. Attach
two pieces of fuel tubing (5" long) to each of the pipes.
Attach the fuel line to the short fuel pipe and attach the clunk to
the other end. Adjust the length of the line so that the clunk
reaches nearly to the rear of the tank but not up against it once
installed.
Carefully bend the other fuel pipe so it will just touch the inside
top of the fuel tank
6. Put a bead of silicone sealer on the ring. Proceed with the next
step before the sealer dries.
11.
