HKS 45003-AK013 Instruction Manual Download Page 40 | Manualshive

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Summary of Contents for 45003-AK013

Page 1: ...45003 AK013 A fuel ignition Correction device e g HKS F CON etc is required in order to use this product Hose set is required in order to install this product to a vehicle Remarks with poppet valve twin turbo engine or 4mm hose piping Hose set is available separately When you increase the boost some vehicles will have a fuel cut When the fuel cut is released be sure to use the fuel increase device...

Page 2: ...n are subject to change without prior notice eThis manual is subject to revise without prior notice 45003 AK013 E fO l f EOOSI A q uno Je4 i o fi ue LI pesn eq i ou i snw I fi 1uo ueder LI esn JOJ peull sep S i inpoJd S 4 l 0 1 tl 1t Hlfi 6J flt2 i4 Jf O 4 tl CO F f 1 i l El l3fi 6J COt2 lil t 8 fl fii te 0 1 J liff lft Sf l i l l l I P K lrfl i te 0 1 l CA1 hrt tl C04 1 rt 4 gjl t L i fl i te 0 4...

Page 3: ...scramble function the boost can be increased by a designated value above the set boost value The increase in boost is obtained while pressing button D of the display or the optional external scramble switch using the provided harness The time span of the boost increase after the release of the botton can also be set eauadrupleBoost Mode Settings A B C and D Mode are the 4 user specified preset boo...

Page 4: ...h internal and external wastegate types ePressure Unit of Measure Selection The unit of measure for pressure can be selected from kPa or PSI eDimmer Function The brightness of the display unit is adjustable eoata Lock Function To prevent accidental change of data settings the unit can be locked with a code eLarge Full Color Display Utilizing a large full color display enables clear day and night v...

Page 5: ...l CZ ff l lgl zz ff l f zr fUii ID zr fU J µ ll ll 6 r 11 D i B l 1 r g lfCD r p lr z D i J Al lfl Index Introduction 1 Product Introduction 2 Index 4 Safety Precautions 5 Parts List 8 Features and Functions 9 Installation 12 Hose Connection Layout 12 Wiring 22 Mountingof Components 23 Post Installation Checks 24 Operation 25 Optional Parts List 36 Maintenance 36 Troubleshooting 37 Product Specifi...

Page 6: ...re noticed it may cause a fire or an electrical shock Consult an authorized dealer immediately eoo not operate the EVC7 while driving to avoid the possiblity of an accident 5 45003 AK0l 3 E lO IV EOOst g 0 ffe 1f l j l fi ll fCOW m 0 1 J J 1f l13ttff LQ 3 yf j q igti 0 4 h j l fl ll fCO lalCO lli ll d2W c j ffe lJ CO 0 1 f fl C fS 1b JSl J V N COJI r 1 Sf Tffq i j lJ CO ii 1 1s J C r M CO lif M g ...

Page 7: ...ll this product by yourself unless you know how to use the tools and equipment necessary to safely perform service operations on your vehicle eoo not modify disassemble and or remodel this product and any of its attached parts eHandle the parts with caution at all times eAvoid allowing oil and or water from entering the unit It may cause damage to the engine ...

Page 8: ...rts eoaily check up of the vehicle must be done by the owner eThis manual shows a typical installation Actual installations may vary depending on the vehicle application eRefer to the factory manual when removing the factory parts eMake sure all connections and wiring are correct eoo not lose and or damage any removed parts euse the appropriate tools to tighten bolts and nuts with the correct torq...

Page 9: ... J fW µJ 0 4 1 1 llf WtJ l l lj O 11 1 t j 11 I Parts List This product consists of the below mentioned part Please verify that all parts are in proper conditions before installation 1D91 Pi 1 I Display Unit I 1 1 for Speed or RPM 1 m 1 for Throttle signal 5 IInput Signal Harness T1set 2 I Valve Unit 1m 614mm Hose 18003 AK001 I 4mm 6mm 1 each 9 IVacuum Filter 6mm 4599 RA0l 6 4mm 4599 RA0l 7 100mm ...

Page 10: ...played to switch to the peak hold value reset mode Press button G briefly to reset Pressing button briefly during reset mode cancels the reset USB Connector MicroB connector to connect Easy Writer Display Unit This harness is used to connect the display unit with the main harness power Harness harness and each input signal harness 45003 AK0l3 9 6 fOWv QQgy 0 J L J pf J ct L lf C 1r l rr Jt Lr f L ...

Page 11: ...Type B Type A The boost value is displayed in uppercase Type B The boost value is displayed in middle letters and the value of the input signal for map correction is displayed in the lower row Displays only the input signal selected on the map axis IType A display example I IType B display example I l Easy mode 0 Map AJ PRO mode l Map A Boost 571kPa Boost 7 3 kPa THR 75 REV 7250 rpm PH 147 kPa PH ...

Page 12: ...tton 2 Scramble and the remaining scramble time are displayed 132 0 Scramble 1 4 Sec Warning Function Triggered Easy mode A C e ee e eee e e_ The built in buzzer sounds and Warning and boost pressure are displayed in red 147 0 Warning PH 1 7 4 kPa C 45003 AK0l 3 11 0 1 f QQgj 0 4 1 J i f l Ef l t rllu UJBMJ Mlil r Ji l Etl 0 4 1 8 r tb1e1J 1r t r Ct l 1 1 ra1qweJ SJ 0 1Y ti 1 f J l r J r l CDr l 1...

Page 13: ... Valve Unit and 4mm Hose 13 2 2 Swing Valve Type 14 2 3 Poppet Valve Type 18 2 4 Twin Turbo Swing Valve 20 2 5 4mm Hose Swing Valve 21 3 Wiring 22 4 Mounting of Components 23 5 Post Installation 24 Warning eThis product was designed to be used with vehicles using a DC12V negative ground Do not use on a vehilce with a 24V ground eThis manual shows a typical installation Actual installation may vary...

Page 14: ...se that connects to the fuel pressure regulator from the intake manifold side 3 Cut the provided 4mm hose to 5cm and connect it the the T Fitting as shown in the diagram on the left 4 Connect the T fitting and the 4mm vac uum filter from the fitting B of the EVC Valve Unit using the remaining 4mm 13 hose as shown in the diagram on the left Make the hose length as short as possible Do not put and o...

Page 15: ...Wi r l l J µ CDt r t 1 1 t rY l l 2 2 Swing Valve Type 2 2 1 For Applications without a Boost Solenoid Valve Before Installation Basic Connection Layout EVC Valve Unit Turbine Compressor D H c ting B 6mm Hose Throttle Valve q Intake Manifold After Installation Air Cleaner Fuel Pressure Regualtor Turbine Compressor A 6mm Hose Fitting CD Throttle Valve 14 q Intake Manifold 4mm Hose Air Cleaner 4 4 4...

Page 16: ...filter Use the tie wrap to secure the 6mm hose and the 6mm vacuum filter If the factory hose s length is not long enough to connect use the optional oil resistant hose This optional oil resistant hose is available separately Refer to the Optional Parts list in this manual 15 45003 AK013 g 0 1 f QQgj 0 1 lit l CO P 1 Sf 8 f1g IJIH l hr tJ 0 4 Sf s co 0 4 r c 1w s J ef br t C0 3 1 f Jft 0 1 l 7 1 J ...

Page 17: ...f 1f f1 E1W z z z 2 2 2 For Applications with a Boost Control Solenoid 1 eBypass the function of the boost control solenoid valve by removing the connector or hose Boost Control Solenoid Valve Boost Control Solenoid Valve 6mm Hose EVC Valve Unit Before Installation Basic Connection Layout Turbine Airflow Meter J r 1 UL c J D H sor 77 Fitting G Turbine Throttle Valve 6mm Hose After Installation Rub...

Page 18: ...er Fuel Pressure Regualtor Compressor Fitting G A 6mm Hose 17 Throttle Valve q Intake Manifold 4mm Hose Air Cleaner 4 4 4 mm T Fitting Fuel Pressure Regualtor 45003 AK013 W IV QQgi l 1 C 1 1r r cc Ty 1 r v v v 1 L T 1 1 C 1 T C C 1 L T H lt i t 1 r j r 9 q t 1 11 lt r D1 t t t t 1 T C L I _ i 1rv 1J 1 1r ilitflUf 1 C L T 1 1 t t 7 C f J µJJnr _ _ _ _ _ _ _ _ _ _ J _ _ _ _ _ _ _ _ _ _ __ t 1 I I 1 ...

Page 19: ...lve Type ewhen installing on a poppet valve car 6mm Hose 8mm Hose 6mm Hose Clamp 8mm Hose Clamp 6 8 6mm T Fitting 6mm Fitting straight or L Shaped are required separately Upper Port Attach fitting Before Installtion Turbine Compressor Airflow Meter ____t J Throttle Valve Fitting CD 8mm Hose After Installation q Intake Manifold L or straight fitting to upper port Turbine Compressor Airflow Meter __...

Page 20: ...e install the 6mm fitting straight or L Shaped 5 Install the included 6mm hose as shown in the diagram on the left Use the hose clamps to connect the 8mm hose and the 8mm fitting and the 6mm hose and the 6mm fitting 45003 AK0l 3 f0 tV 0091 0 1 f Hif J t f 4 r lj 1 z ffe l 1rt r 9 r lj 9 1 t t 8 j r lj 8 0 1 f J µ ll II f D r lj 9 9 0 1 f J µJlnf rifi 7 lArifi 1 1 l r 1 t t 9 J f c iF f 1 qll 1I 1r...

Page 21: ... Fitting O 6 Install the 6mm fitting straight or L shaped to the wastegate supper port 7 Connect fitting o of the EVC Valve Unit to the 6mm fitting installed in 6 using the 6mm hose 2 4 Twin Turbo Applications Swing Valve Type eTo install this unit on to a twin turbo vehicle the hose set for the twin turbo vehicle is reqiured The basic hose layout procedure is similar as for the swing valve EX EX ...

Page 22: ...o be used 2 Connect the 6mm hose to the 6mm vacuum filter using the 4mm 6mm hose adpater included in the 4mm hose set Use the 6mm hose included in this product Do not put any oil and or lubricant on or in the hose and the vacuum filter 21 45003 AK0l 3 z EI0 l v E00 v 0 1 J J 1t fl f µ li a1J 1 fC J 1 J C LT r 0 1 t J 1 1 CO CO µ l fl r 9 g 0 1 t J l t il J r 9 J 1 1 l C l L 9 t C01 1 r V Zl r t J ...

Page 23: ... with electrical tape to insulate 3 2 Wirting Display Unit D9 Display Unit Harness Strip 5mm of cover Twist wires together e _ _ _ _ _ _ _ _ _ _ _ _ 2 PIN Connector t Stake the wires jf using a splice Insulate with electrical tape Engine Compartment Valve Unit 4 PIN Connector f d Main Harness Input Signal Harness Brown Input Signal Harness Green Throttle Signal Speed RPM Signal 3 PIN Connector Eng...

Page 24: ...facing the fitting upward to prevent oil and or water from entering to this motor eoo not install EVC Valve Unit with its back cover facing up 1 Secure hoses and harnesses using the included tie wraps Leave slack in the hose and harness to absorb engine vibration and movement 45003 AK0l 3 23 l 0 1 v 00gj 0 1 J F1 w m 1 f 1 1noa11 1 mf q f l co r M g 0 1 t J l lgi 1l3ffJ J _r f J J CO M U CD v 0 1 ...

Page 25: ...on processs is complete 1 Check the following BEFORE starting the engine Items to check Make sure all hoses are routed and connected correctly Make sure all hoses do not have too much slack Make sure all hoses are not damaged Make sure all hose clamps are secure and tight Make sure all bolts and nuts are properly tightend Make sure hoses harnesses installed components do not contact other parts Ma...

Page 26: ...45003 AK0l 3 25 ...

Page 27: ...e of EVC7 28 2 Main Screen 29 3 Initial Setting 30 4 Valve control value Point setting 30 Configure boost settings 5 Clear peak hold value 30 Clear stored maximum boost value in the past 6 Menu screen settings 31 Perform setting item selection 7 Switching between Easy mode and PRO mode 31 Change the display type of the main screen 8 Car Config 31 Make settings for each vehicle 9 Scramble function ...

Page 28: ...Cylinder Speed Pulse PRO mode Throttle Voltage 1 I I I I I I I Close I Open I 1 Scramble Boost g c t tt I i Cl Add Point Boost Time This label shows the setting screen that can be displayed and selected only in PRO mode 45003 AK013 27 Ll IO IV COQgi 0 J 7 E i5 sl M f W lf Dapow OHdfJ l y D lapow O dl 8W 1 1 S008 lU Od PPV Flt ot li I iffl l r 1 I uado I I I I I I I aso10 ah 10A lll0J4 l as1nd paad...

Page 29: ...ime after purchase or after performing all reset on the display unit Set the Exhaust bypass type Earning boost value and unit If you complete the initial settings and display the Main Sreen at least once the next time the ignition is turned on the startup screen will be displayed and then the Main Screen will be displayed Dial left ril ht rotation button ahort button ahort D 28 Dial Button i Butto...

Page 30: ...Press and hold when the main screen is displayed to switch to the peak hold value reset mode Further press button CD to reset Pressing button briefly during reset mode cancels the reset All values and states set and determined for each item are stored in the valve unit when the boost becomes O kPa PSI or less This is when the engine is stopped or idling 45003 AK013 29 6l IO IV EOQgt 0 4sl Q CDk 1 ...

Page 31: ...etting Main screen Valve Control Vvalue Change Easy mode I Map A Boost O Valve Control Valli _ 44Pod_ I 5 Clear Peak Hold value Main screen Peak Hhold Value clear Easy mode Boost Map A O P PH 141 kPa After purchase the initial setting screen is displayed only at the time of the first startup Set the exhaust bypass type warning boost value unit and select Enter Exhaust Type Exhaust bypass type SWIN...

Page 32: ...t is executed and the screen moves to the initial setting screen After all settings are cleared you can set the exhaust bypass type Change Exhaust Type SWING now Cancel Al I Reset 31 After a I I reset Exhaust type can be changed 45003 AK0l 3 C fO l v COOgJ pa ue40 aq ueo adA i sne4x3 i asa 1 I I e 10 i 1 v E i asa I 11v 1aoueo MOU E NIMS l8dAi i sne4x3 a ue40 0 4 t hc t COt rl 1h 1 ij JF 1 L 14 Q ...

Page 33: ... 500 mV Open 4500 mV Current 2400 mV 9 Scramble function setting Scramble Boost Scramble Boost Add Point 0 Point Boost Time 0 Sec Cylinder Only for PRO mode Select the number of cylinders 1 2 3 4 5 6 8 Speed Pulse Only for PRO mode Select the speed pulse setting 2 4 8 16 Nissan cars have 2 pulses 16 pulses in some cases and other domestic cars have 4 pulses Set it to match the speedometer display ...

Page 34: ... 3QPoint 30 0 0 0 0 0 0 0 0 2 20 30 0 0 0 0 0 0 0 0 0 I THR I __ 0 0 0 0 0 0 0 0 0 0 3 30 4 40 0 0 0 0 0 0 0 0 0 0 5 50 0 0 0 0 0 0 0 0 o 0 5 60 0 0 0 0 0 0 0 0 0 o r fcorrection Point 7 70 0 0 0 0 0 0 0 0 0 0 8 80 0 0 0 0 0 0 0 0 0 0 9 90 0 0 0 0 0 0 0 0 0 0 lJ 100 0 0 0 0 0 0 0 0 0 0 33 3 0 0 0 0 0 0 0 0 0 0 00 Cl 0 0 0 0 0 0 0 0 0 0 06 6 0 0 0 0 0 0 0 0 0 0 08 8 0 0 0 0 0 0 0 0 0 0 0l L I Ul0d3...

Page 35: ...The Valve Control Value can be corrected using the rotation signal or vehicle speed signal throttle signal Valve Control Value Axis selection r Map_ AJ Bace Vertical axis THR Horizontal axis REV rpm or SPD km h Lateral I Map_ AJ 2000 direction 2 0 0 0 0 0 2 screens 3 0 0 0 0 0 s 4 0 0 0 0 0 5 0 0 0 0 0 I I V n V 10X10 o _o QI_ Q V 3 __o o o_o_o J r J 8 V f Q _ 0 O _ Cursor back up Turn the dial to...

Page 36: ...ersion Display Unit software Ver EVC7_D 003 Valve Unit software Ver EVC7_V 003 The setting value is not stored in the main unit as it is after it is determined by a single press of button I Return to the main screen with a single press of button 2 It will be remembered at that point Please be careful 45003 AK013 35 98 C fO l v COQgj 0 1 1 ii 0 4 1 ii c isl W CD 0 1 J c 100 r o 111lf z 1 0 Y fl 1 i...

Page 37: ... Set for Twin Turbo car 2 4599 RA010 4mm Hose Set 3 4599 RA017 4mm Vacuum Filter 4 4599 RA016 6mm Vacuum Filter 5 53002 AK001 Display Stand Maintenance 6caution eDo not operate this unit in any manner not described in this manual Consult HKS Dealer if you are unsure eReplace the vacuum filter before the regular interval if the dirt buildup is excessive Remarks Dirt buildup in the air filter can ca...

Page 38: ...cked or come off Check hoses Replace if necessary Vacuum filter is blocked Replace the vacuum filter Warning function Warning value is lower than Adjust the warning set value accordingly works set boost improperly in scramble Scramble value is too high Decrease the scramble set value Set values can Data lock function is active Unlock the data lock function not be changed 45003 AK013 37 E l0 tV 009...

Page 39: ...fi g ffi J c p ifl e g w Q1 D tailllS i ffi Product Specifications Use Conditions ePower Source eRated Voltage DC12V Negative ground DC13 5V eoperatingVoltage DC10V 16V eoperating Temperature Display Unit 30 65 C Operational Temperature Range Valve Unit 30 100 C Continuous Operating Temperature estrage Temperature Specifications eMinimum Operating Voltage eovervoltage Protection Voltage eRated Cur...

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