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HCC(HPC)-96RF-R Series 

 

 

        HITROL CO., LTD.                                                                                9 

 

■ Failure Check 

- Is the power connection correct? 

- Is the power voltage supplied correctly? 

- Is the cable wiring correct? 

- Is the 

Fail-Safe

 mode transition correct? 

 

Operation Status 

Cause 

Solution 

The measurement was detected 
by the detector, but the LED is 
still in yellow. 

- The lead wire is not connected 
between probe and amplifier. 

- Connect the lead wire. 

- There is an abnormality in the 
detection circuit. 

- Replace the board. 

The  measurement  was  not 
detected  by  the  detector, 
but the LED is red. 

- The sensing part contacts 
the case or the ground. 

-  Check  if  installation  is 
successful. 

- There is an abnormality in the 
detection circuit. 

- Replace the board. 

The  detect  LED  works  but 
output relay does not work. 

- Dip switch for Fail-Safe contact 

is abnormal. 

- Replace the dip switch. 

- Output relay drive transmitter 

is abnormal. 

- Replace the board. 

- Relay contact is damaged. 

- Check the condition of the relay 
contacts and the maximum load 
on the external switch circuit. 

The measurement cannot 
detected. 

- Sensitivity setting is wrong. 

-  Readjust  in  accordance  with 
sensitivity adjustment sequence. 

-  The  measurement  has  high 
conductivity. 

- Use a concealed sensing part. 

The detector was corroded. 

-  Corrosion  occurs  due  to 
chemical action. 

-  Use  a  concealed  sensing 
part to prevent corrosion. 

The detector eroded or 
worn out. 

- Sensor is physically damaged 
because of the high speed of 
the measurement. 

-  Change  the  material  or 
structure  of  the  sensing  part 
and  replace  the  installation 
location. 

 
 

■ Adjustment of 

Fine

 Variable Resistor According to Measuring Object 

- Ultra-high sensitivity (∠c 1pF): Set when detecting very light and almost no dielectric constant. 
- High sensitivity (∠c 2pF): Set when detecting light, low dielectric materials such as plastic grains and dry grains. 
- Medium sensitivity: Set when detecting heavy or dielectric liquids such as cement, moist grain, and 

petrochemical product. 

- Low sensitivity (∠c 10pF): Set when detecting most aqueous solution and high dielectric materials. 

 

■ High and Low Limit Settings and Output 

Limit 

Measurements 

Red 

Green 

High 

Contact 

On 

Off 

Non-contact 

Off 

On 

Low 

Contact 

On 

Off 

Non-contact 

Off 

On 

 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

 
Failure 
Check 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HCC-96RF-R Series

Page 1: ...e date 2021 01 HITROL CO LTD HEAD OFFICE FACTORY R D INSTITUDE HITROL CO LTD 141 Palhakgol gil Jori eup Paju si Gyeonggi do Korea TEL 00 82 31 950 9700 FAX 00 82 31 943 5600 www hitrol com INSTRUCTION MANUAL RADIO FREQUENCY TYPE LEVEL SWITCH HCC 96RF R Series HPC 96RF R Series ...

Page 2: ...ble of Contents Overview 3 Characteristic 3 Operating Principle and Composition 3 Specification 4 Sensor 4 Combination Unit 4 Dimensions 5 Sensor 5 Combination Unit 6 Installation 7 Precautions for Installation 7 Wiring 8 Settings 8 Failure Check 9 Maintenance 10 Precautions for Removal 10 Precautions for Inserted External Wire Ex proof 10 Precautions for Grounding Ex proof 10 Safety and Environme...

Page 3: ...ittivity and conductance value that are different from air the impedance of the signal circuit is changed when medium touches the probe This change causes a shift in phase of the RF signal A phase difference between the active signal and reference signal causes the output circuitry to operate This type can only be applied to solid dust For cylindrical tanks the capacitance can be obtained as shown...

Page 4: ... Safe Low High Select of Dip Switch Process Connection 50A JIS 10K Material Housing AL C Wetted part SUS 316L PPS SUS 316L CERAMIC SUS 316L PPS Cable Entry PF 3 4 F Adaptor PF 1 2 NPT 3 4 Combination Unit HLC 96RF R or HLC 96RF RACK Combination Unit Model HLC 96RF R HLC 96RF RACK Installation Local Type Rack Type Power Source AC 110V or 220V AC 90V 240V Contact Form DPDT Contact Rating AC 250V 5A ...

Page 5: ...HCC HPC 96RF R Series HITROL CO LTD 5 Sensor Some tolerances may occur with actual products Dimensions The dimensions on the following pages are indicated in mm HCC 96RF R HCC 96RF RH HPC 96RF R ...

Page 6: ...when there are 10ea of Control Card HLC 96RF RA The Control Card HLC 96RF RA can be used up to 12ea Some tolerances may occur with actual products HLC 96RF R LOCAL TYPE Control Card Test Card Power Card HLC 96RF RACK RACK TYPE CONTROL CARD HLC 96RF RA TEST CARD POWER CARD HD 44 ...

Page 7: ...he instrument causing unstable operation For side mounting installations an inactive rod shall be exposed to the inside of the tank by at least 50mm and it is recommended that the probe be tilted by 15 degrees to the horizontal surface A foreign object may cause malfunction between the nozzle and the probe Probe shall be installed to avoid the inlet side of the measuring instrument and the protect...

Page 8: ...sed when the controller and amplifier are engaged Output Connection The contact capacity of relay is AC 250V 5A DC 30V 5A and larger capacity values require connecting external relay Initial General Adjustment 1 Set the Fine variable resistor to 0 2 Turn the Coarse variable resistor clockwise 18 times 3 Slowly rotate the Coarse variable resistor clockwise until the detect LED changes from yellow t...

Page 9: ...l switch circuit The measurement cannot detected Sensitivity setting is wrong Readjust in accordance with sensitivity adjustment sequence The measurement has high conductivity Use a concealed sensing part The detector was corroded Corrosion occurs due to chemical action Use a concealed sensing part to prevent corrosion The detector eroded or worn out Sensor is physically damaged because of the hig...

Page 10: ...ed while opening or closing the cover of product Unlock the lock key before removing the cover Ex proof Disassemble work shall be done with the power off External ground is located on top of cable entry and the grounding wire to connect external ground shall be 4 4mmSQ Internal ground is connected before shipment The internal grounding wire shall be the same size as the power line and the size of ...

Page 11: ...pact to the product Precautions for Wiring Make sure to connect contacts with the correct terminals Refer to Wiring Wire and supply the power to the device after checking the specifications Pay attention to prevent electric shock Disposal of Product Make sure to separate the amplifier and main unit from housing before disposing the products No part ex Mercury switch has influence on the environmen...

Page 12: ...F A X 031 943 5600 Headquarters A S Understand the aforementioned and do not exceed 240 and 500 respectively for the liquid in the general and high temperature vessels to use the product In addition make sure that the ambient temperature of housing is kept at 20 60 An Ex proof product is a pressure resistant and Ex proof type so never open the cover during operation Ex proof products are designed ...

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