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HCC(HPC)-96RF-R Series 

 

 

        HITROL CO., LTD.                                                                                10 

 

The  life  span  of  key  parts  depends  on  user’s  environment  and  can  be  used  optimally 
through  periodic  check.  Therefore,  regular  inspection  ensures  optimal  performance  of 
product, so take regular inspection and maintenance at least every year. Inspection of the 
appearance of the product shall be visually checked to see if there is any damage, and the 
attachment of the medium or foreign substances to the sensor will make it worse, so they 
shall be removed regularly. 

 

■ Inspection of Products 

- When cleaning the tank, remove any attachments that attach to the instrument. 
- If the measurement is moving fast or stirring, check the probe for mechanical damage 

or insulation. 

- The water resistance of the probe shall be  checked periodically, as the insulation of 

the probe may cause errors and malfunctions. 

-  When  measuring  highly  adhesive  material,  it  is  necessary  to  check  whether  the 

attachment is growing or not, and if there is growth, remove it periodically. 

 

- Check the level and presence of measure object in the tank before removing it. 
- Wear gloves when removing it, to prevent a burn. 
- Make sure that any O-ring or gasket is not damaged while opening or closing the cover 

of product. 

- Unlock the lock key before removing the cover. (Ex-proof) 
- Disassemble work shall be done with the power off. 

 

-  External  ground  is  located  on  top  of  cable  entry,  and  the  grounding  wire  to  connect 

external ground shall be 4㎟  (4mmSQ). (Internal ground is connected before shipment.) 

- The internal grounding wire shall be the same size as the power line, and the size of the 

internal grounding terminal lug shall be 3.1㎟  (3.1mmSQ). If the power line is larger than 
3.1㎟, connect the ground wire without terminal lug. 

- Use the cable gland connection or metal pipe line lead-in on the wire inlet, and use a 

product  with  equivalent  Ex-proof  certificate  to  connect  it  with  the  external  line  lead-in 
method. 

-  For  non-use  external  wire  inlet,  use  a  closed  plug  that  passes  safety  certificate  above 

equivalent performance with the product.   

Make  sure  to  insert  a  washer  if  the  terminal  lug  is  removed  from  the  ground 
terminal, and then re-connected. (Loosening prevention) 

If there is an atmosphere of explosive gas, do not open the cover of the product. 

Make sure that it is not subject to any high impact while moving. 

Turn off the power of the product for maintenance. 
In an explosion area, do not disassemble when power is applied.

 

Maintenance 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Precautions 
for 
Removal 
 
 
 
 
 
 
 
Precautions 
for Inserted 
External Wire 

(Ex-proof)

 

 
 
Precautions 
for 
Grounding 

(Ex-proof)

 

 
 
 
 

 
 
 

 
 
 

 
 
 

Summary of Contents for HCC-96RF-R Series

Page 1: ...e date 2021 01 HITROL CO LTD HEAD OFFICE FACTORY R D INSTITUDE HITROL CO LTD 141 Palhakgol gil Jori eup Paju si Gyeonggi do Korea TEL 00 82 31 950 9700 FAX 00 82 31 943 5600 www hitrol com INSTRUCTION MANUAL RADIO FREQUENCY TYPE LEVEL SWITCH HCC 96RF R Series HPC 96RF R Series ...

Page 2: ...ble of Contents Overview 3 Characteristic 3 Operating Principle and Composition 3 Specification 4 Sensor 4 Combination Unit 4 Dimensions 5 Sensor 5 Combination Unit 6 Installation 7 Precautions for Installation 7 Wiring 8 Settings 8 Failure Check 9 Maintenance 10 Precautions for Removal 10 Precautions for Inserted External Wire Ex proof 10 Precautions for Grounding Ex proof 10 Safety and Environme...

Page 3: ...ittivity and conductance value that are different from air the impedance of the signal circuit is changed when medium touches the probe This change causes a shift in phase of the RF signal A phase difference between the active signal and reference signal causes the output circuitry to operate This type can only be applied to solid dust For cylindrical tanks the capacitance can be obtained as shown...

Page 4: ... Safe Low High Select of Dip Switch Process Connection 50A JIS 10K Material Housing AL C Wetted part SUS 316L PPS SUS 316L CERAMIC SUS 316L PPS Cable Entry PF 3 4 F Adaptor PF 1 2 NPT 3 4 Combination Unit HLC 96RF R or HLC 96RF RACK Combination Unit Model HLC 96RF R HLC 96RF RACK Installation Local Type Rack Type Power Source AC 110V or 220V AC 90V 240V Contact Form DPDT Contact Rating AC 250V 5A ...

Page 5: ...HCC HPC 96RF R Series HITROL CO LTD 5 Sensor Some tolerances may occur with actual products Dimensions The dimensions on the following pages are indicated in mm HCC 96RF R HCC 96RF RH HPC 96RF R ...

Page 6: ...when there are 10ea of Control Card HLC 96RF RA The Control Card HLC 96RF RA can be used up to 12ea Some tolerances may occur with actual products HLC 96RF R LOCAL TYPE Control Card Test Card Power Card HLC 96RF RACK RACK TYPE CONTROL CARD HLC 96RF RA TEST CARD POWER CARD HD 44 ...

Page 7: ...he instrument causing unstable operation For side mounting installations an inactive rod shall be exposed to the inside of the tank by at least 50mm and it is recommended that the probe be tilted by 15 degrees to the horizontal surface A foreign object may cause malfunction between the nozzle and the probe Probe shall be installed to avoid the inlet side of the measuring instrument and the protect...

Page 8: ...sed when the controller and amplifier are engaged Output Connection The contact capacity of relay is AC 250V 5A DC 30V 5A and larger capacity values require connecting external relay Initial General Adjustment 1 Set the Fine variable resistor to 0 2 Turn the Coarse variable resistor clockwise 18 times 3 Slowly rotate the Coarse variable resistor clockwise until the detect LED changes from yellow t...

Page 9: ...l switch circuit The measurement cannot detected Sensitivity setting is wrong Readjust in accordance with sensitivity adjustment sequence The measurement has high conductivity Use a concealed sensing part The detector was corroded Corrosion occurs due to chemical action Use a concealed sensing part to prevent corrosion The detector eroded or worn out Sensor is physically damaged because of the hig...

Page 10: ...ed while opening or closing the cover of product Unlock the lock key before removing the cover Ex proof Disassemble work shall be done with the power off External ground is located on top of cable entry and the grounding wire to connect external ground shall be 4 4mmSQ Internal ground is connected before shipment The internal grounding wire shall be the same size as the power line and the size of ...

Page 11: ...pact to the product Precautions for Wiring Make sure to connect contacts with the correct terminals Refer to Wiring Wire and supply the power to the device after checking the specifications Pay attention to prevent electric shock Disposal of Product Make sure to separate the amplifier and main unit from housing before disposing the products No part ex Mercury switch has influence on the environmen...

Page 12: ...F A X 031 943 5600 Headquarters A S Understand the aforementioned and do not exceed 240 and 500 respectively for the liquid in the general and high temperature vessels to use the product In addition make sure that the ambient temperature of housing is kept at 20 60 An Ex proof product is a pressure resistant and Ex proof type so never open the cover during operation Ex proof products are designed ...

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