Hitachi E-Compact Medium Power Series Operation Manual Download

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E-Compact Medium Power

POWER AMPLIFIERS DRAWERS ALARMS

This list is directly related to the alarms that occur in the Power Drawers. When there is an alarm LED lit

(see item 5.2.6 - Signaling Leds - Power Amplifier Module) the alarm detail is displayed when accessing

the "System Alarms / Log" of the Control Module CM8001. Alarms can be a

Notification

(irregular

operation that generates no fault containment action) or a

Critical

alarm (Shutdown the device or reduces

its operational capability)
Usually when the alarm occurs, it is indicated in which device it happened:

Devices Identification:

“D” – Driver / Pré Driver
Alarms List:

Device

Identification

Alarm

DRAWERS IDENTIFICATIONS

PA704MP - POWER AMPLIFIER

Top View

PA IDENTIFICATIONS

PA702MP - POWER AMPLIFIER

Top View

PA IDENTIFICATIONS

Power Supply 1

Power Supply 2

Power Amplifier

Drawer

Summary of Contents for E-Compact Medium Power Series

Page 1: ...E Compact Medium Power Operation Manual UHF Digital TV Transmitters ATSC 3 0 150 to 300 Watts RMS ATSC 1 0 170 to 350 Watts RMS E Compact Medium Power Series Read before handling the equipment EC702MP EC704MP ...

Page 2: ...mentos Eletrônicos S A CNPJ 19 690 445 0001 79 Rodovia BR 459 Km 121 121A Córrego Raso Santa Rita do Sapucaí MG Brazil CEP 37540 000 Phone 55 35 3473 3473 linear linear com br www hitachi linear com br W A R N I N G All rights are reserved to Hitachi Kokusai Linear Electronic Equipment S A thus any reproduction adaptation translation or misuse of this Manual without prior written permission is pro...

Page 3: ...quirements 13 1 Introduction 14 2 Minimum Requirements 14 2 1 AC Mains Wire Gauge 14 2 2 Grounding 14 2 3 Stability 15 2 4 Insulation 15 2 5 Atmospheric Discharge Protection System 18 2 5 1 Lightning rods 18 2 5 2 Protectors 18 2 6 Air Conditioning 18 2 6 1 Temperature 18 2 6 2 Humidity 19 2 6 3 Cooling 19 Section 3 E Compact Medium Power Series UHF Digital TV Transmitters 20 1 Overview 20 2 Speci...

Page 4: ...s 50 6 2 3 Power Amplifier Block Diagram 51 6 2 4 Signaling LEDs 55 6 2 5 Communication interface COMM 56 6 2 6 1200 Watts Powers Supplies 56 6 2 7 Power Supply 1200Watts MOD 40241 58 6 3 EIA 1 5 8 low pass filter 59 6 3 1 Features 59 6 4 MOD 40215 EIA RF Output Line with Sample Probe 60 6 4 1 Features 60 6 5 AC Mains Protection Unit 62 6 5 1 Sparkover Phase Surge Protection Device SPD 62 6 5 2 M2...

Page 5: ...ng 86 3 2 Communication 86 4 Forbidden operations 86 5 Protections 87 5 1 Reflected Power 87 5 2 Over excitation 87 5 3 AC Mains Line Protection 87 5 4 Transmitter Operating Temperature Configuration 88 Section 6 WEB Interface 89 1 Overview 89 2 Configuring the System 90 3 Browsing the System 90 3 1 Access Password 90 3 2 Startup 91 3 3 Alarms 91 3 3 1 Alarms 91 3 3 2 Alarm Log 92 3 3 3 Download A...

Page 6: ...3 7 Remote 99 3 8 User 100 Section 7 Preventive Maintenance 101 1 Overview 101 2 Preventive Maintenance 101 2 1 Cleaning 101 2 2 Visual Inspection 102 2 3 Reading Verification 102 Section 8 Attachments 103 1 USA AC Mains Types for E Compact Series 103 ...

Page 7: ...ces Digital Broadcasting Terrestrial LCD Liquid Crystal Display LPC Linear Pre correction MCCB Molded Case Circuit Breakers MER Modulation Error Rate MFN Multiple Frequency Network MSps Million Sample per Seconds N A Not Apply NLPC Non Linear Pre Correction PA Power Amplifier PCMCIA Personal Computer Memory Card International Association PFC Power Factor Correction PID Packet Identifier PLL Phase ...

Page 8: ...W UHF ATSC 3 0 Transmitter 6 poles filter 350 W UHF ATSC 1 0 Transmitter 6 poles filter Hitachi Kokusai Linear Electronic Equipment S A recommends that you carefully read the sections of this manual before installing or operating this equipment This manual is intended for use by qualified trained installers Read this manual before working with the product For personal and system safety as well as ...

Page 9: ...ria and how to proceed if technical assistance is needed Section 2 Minimum Installation Requirements Comprises the minimum infrastructure requirements for installing these devices such as AC power protection against lightning and air conditioning Section 3 E Compact Medium Power Series UHF Digital TV Transmitter Present all equipment characteristics such as description models functional descriptio...

Page 10: ...e equipment s settings Never expose the equipment to rain moisture or direct sunlight in order to avoiding risk of fire or electric shock Avoid risks of accidents at heights and with electricity Always install or maintain this equipment by qualified technicians Never turn on the equipment without connecting it to an Antenna or RF Load May cause serious damage to the Equipment Never unplug any Powe...

Page 11: ...on site which is referred in the ANNEX 1 herein attached 3 3 Faults or defects caused by inadequate usage of the products not complying with the OPERATING MANUAL S or by lack of proper preventive maintenance recommended in the product s manual 3 4 In event of the goods and its accessories are submitted to 3rd Party maintenance unauthorized by the supplier as well as removal or violation of its ser...

Page 12: ...intenance devolution Therefore in case of maintenance please contact Hitachi Kokusai Linear Equipamentos Eletrônicos S A Phone 55 35 3473 3473 Fax 55 35 3473 3474 E mail manutencao linear com br And inform Customer Equipment Part Number Serial Number and a brief explanation of the occurrence With this intel we shall send the ARM number Authorization for Return of Material which is mandatory to app...

Page 13: ...t and temperature in compliance with the transmitter s standards 4 Voltage regulator in compliance with transmitter s consumption W A R N I N G MANDATORY CONDITIONS FOR TRANSMITTER INSTALATION FOR VALIDATING THE WARRANTY TERMS Noncompliance with any of above mentioned terms will automatically result in the hereinafter suspension of the warranty terms ...

Page 14: ... length is large consider voltage drop in the cable maximum of 5 The section of the neutral conductor should be the same as the phase The section of the ground conductor has to be the same as the conductors phase 2 2 Grounding The grounding system to which the Hitachi Kokusai Linear TV transmitter will be attached must be designed and implemented by a qualified professional An improper grounding s...

Page 15: ...cified for the Hitachi Kokusai Linear TV transmitter may cause damage to the equipment and in this case will not be covered by the factory warranty In addition it is important to check the potential difference between the ground and neutral terminals if any that will be connected to the Hitachi Kokusai Linear TV transmitter This potential difference should be at most 3V 2 4 Insulation It is import...

Page 16: ...ost of the electric energy because it reduces the reactive power VAr reducing the total power VA It is important to emphasize that it is not efficient to have a transmitter with power factor correction PFC powered by a no break without PFC because all the advantage achieved by the transmitter is lost in the UPS not resulting in energy savings When this type of connection made you actually have an ...

Page 17: ...Medium Power Double Conversion Online Nobreak Delta Conversion Online Nobreak Static Bypass Switch C A C C C A RECTIFIER INVERTER BATERY CHAVE DE BYPA SS TRANSFORMADO R DELTA CONVERSOR DELTA INVERSOR PRINCIPAL BATERI A ...

Page 18: ...und of the equipment rack It is favorable in hilltops and areas of many transmission sources the use of Faraday s Ring or Cage which in turn isolates the transmitter from the electromagnetic fields avoiding interference caused by induction 2 6 Air Conditioning 2 6 1 Temperature For better performance and longer equipment life it is important that under the shelter the temperature is controlled str...

Page 19: ...M POWER AND HIGH POWER TV TRANSMITTERS 0 to 80 There must never be condensation since water can damage the internal circuits of the transmitter 2 6 3 Cooling Cooling has to be always in recirculate with the air conditioning lowering the temperature of the room without external air intake For better performance of the cooling system the air conditioner be installed in series with the transmitter co...

Page 20: ...plifier module has an excellent power density with 2RU and 19 Featuring high gain Broadband Doherty LDMOS configured for transmitting provides high efficiency and consumption cost reduction of up to 60 when compared to conventional transmitters The final power amplifier configuration in parallel depending on output power level required The transmitters are compliant with all FCC and ATSC requireme...

Page 21: ... WEB Server and SNMP USB communication Drivers Passive elements Low pass filter before and after filter probes Optional Telemetry through GPRS interface Exciter Exciter Redundancy Control Module Redundancy GPS time base exciter s internal module EC702MP has redundant power supply option General RF Performance Modulation Standard ATSC 3 0 A 300 ATSC 1 0 A 53 RF Output Regulation 0 1 dB UHF Operatio...

Page 22: ...C 25 C recommended Environment humidity range 0 to 95 non condensing Power Amplifier Cooling Forced ambient air front to back flow using integral high volume fans Model EC702MP EC704MP Output power W B F A F B F A F ATSC 3 0 215 150 400 300 ATSC 1 0 225 170 450 350 Minimum operation power W ATSC 3 0 ATSC 1 0 10 20 30 40 AC mains Single Phase 240Vac Single Phase 208Vac Wild Leg AC typical consumpti...

Page 23: ...ter 350 W The transmitter controller is contained in a 1RU chassis and the RF amplifier is contained in a separate 2RU chassis The digital exciter is 1RU not provided for a total of 4RU or 8 75 of vertical panel space single exciter version An equipment rack cabinet 8RU is supplied The power supply redundancy option implemented only in EC702MP EC702MP ATSC 3 0 150W RMS BEFORE FILTER ATSC 1 0 170W ...

Page 24: ...rol module 05 Backup CM8001 Control Module 06 PA702MP Power amplifier EC702MP PA704MP Power amplifier EC704MP 07 MOD 40243 EIA 1 5 8 low pass filter 08 MOD 40215 RF sample EIA 1 5 8 09 RF Spliter 1 2 10 MOD 40090A Flyback 15 8V 25W 11 MOD 40032 RF coaxial relay 12 AC mains protection unit 08 07 07 10 03 12 11 09 02 02 06 04 05 08 01 02 Construction EC702MP EC704MP DOUBLE EXCITER ...

Page 25: ...net 8RU 02 1U slot void 03 Ethernet switch 04 Main CM8001 control module 06 PA702MP Power amplifier EC702MP PA704MP Power amplifier EC704MP 07 MOD 40243 EIA 1 5 8 low pass filter 08 MOD 40215 RF sample EIA 1 5 8 12 AC mains protection unit Construction EC702MP EC704MP SINGLE EXCITER 07 07 03 02 02 12 04 08 06 01 02 02 ...

Page 26: ...26 106 E Compact Medium Power H G F E D C B A 8 7 6 5 4 3 2 1 H G F E D C B A 8 7 6 5 4 3 2 1 4 Footprint Footprint EC702MP EC704MP DOUBLE EXCITER SINGLE EXCITER ...

Page 27: ...PTIONAL Ethernet comm Ethernet comm Ethernet comm Comm I O Comm I O Comm I O AC Supply UHF UHF UHF UHF PA710MP Power Amplifier MOD 40243 EIA 1 5 8 Low Pass Filter MOD 40215 RF Sample EIA 1 5 8 ANTENNA RF OUT RF IN RF OUT RF OUT TS IN TS IN RF SAMPLE B FILTER Exc Backup RF Spliter 1 2 OPTIONAL Mask Filter NOT INCLUDED RF Input switch Main ATSC Exciter NOT INCLUDED AC in Ethernet comm B FILTER Exc M...

Page 28: ...1 Control Module PA702MP PA704MP Power Amplifier Ethernet comm Comm I O Comm I O AC Supply UHF UHF UHF PA710MP Power Amplifier MOD 40243 EIA 1 5 8 Low Pass Filter MOD 40215 Sonda RF EIA 1 5 8 ANTENNA RF IN RF OUT RF OUT TS IN RF SAMPLE 10dBm Mask Filter NOT INCLUDED B FILTER Exciter UHF RF OUT RF IN UHF AC in AC Mains Protection Unit Before Filter Exciter RF Sample Power Amplifier 10dBm 10dB Atten...

Page 29: ...onitoring A user friendly man machine interface on the transmitter controller chassis includes A front panel LCD screen provides transmitter status information A front panel control interface for menu driven commands up down right left navigation escape OK buttons LED status indicators The CM8001 transmitter controller is paired with the TV exciter For transmitter systems configured optionally wit...

Page 30: ...pe B Jack 02 Signaling LEDs 11 USB 2 0 Port Type A Jack 03 Up Key 12 Power On Key 04 Down Key 13 AC Input 05 Left Key 14 NOT USED NOT APPLY 06 Right Key 15 Tuner IN RF Input From Exciter 07 Enter Key Enter 16 Interface Control I O 08 Esc Key Esc 17 Grounding 09 Ethernet Port 18 RF Output Front Panel Rear Panel 01 02 03 06 05 04 07 08 12 17 13 14 15 16 18 09 10 11 ...

Page 31: ...alog signal from 0 to 4 5v A5 Remote Control Data In A6 Reflected Output Power Measure Analog signal from 0 to 4 5v A7 Power Amplifier On Off 5V means normal operation A8 RS 485A Communication A9 GND A10 RS 485B Communication B1 Mask Filter Alarm Temperature 5Vcc B2 8Vcc Main Control Address 0Vcc Backup Control Address B3 Control I O B4 AC Phase Alarm 5V means normal operation B5 Dummy Load Drawer...

Page 32: ... transmitter or the web interface using a browser of your choice or SNMP When the device is turned on or when it enters in stand by mode idle for 5 minutes the display switches between the following status screens 01 Current date 06 Transmission System 02 Current time ATSC 1 0 03 Operation UHF channel number ATSC 3 0 04 Real Output Power Value Watts 07 Power Equipment Model 05 Equipment Model 08 D...

Page 33: ...creen When browsing the LCD screen you will have access to status reading or settings changes In order to orient yourself in this interface attention should be paid to the menu structure as follows 09 Parameter Menu or Parameter in the 12 Current Menu or Current Parameter Screen 13 Changing Parameter Value 10 Number of Parameter Menu or 14 Current Parameter Value Parameter in the Screen Total 15 W...

Page 34: ...eters of the equipment Main Menu System Alarms Log Alarms Access to query alerts and history of Alarms Main Menu Remote Access Access to configure the equipment to operate on ethernet network 1000 Main Menu Setup Menu 0000 Main Menu 1000 Setup Menu 2000 Measurements 3000 System Alarms Log 4000 Remote Acces The Setup Menu allows access to alter machine s parameter setting functions The Transmitter ...

Page 35: ...ent The values are pre set at the factory 3 4 Peak Amp Gate Voltage The values are pre set at the factory 4 4 Status show the status exciter Active Standby 8 9 PA Temperature Control 1800 1 1 Allows to set the operating temperature of the Powers Amplifiers 9 9 Control Mode 1900 1 1 Enable control module acess remote 2000 Main Menu Measurements 0000 Main Menu 1000 Setup Menu 2000 Measurements 3000 ...

Page 36: ...upply 1 V 2 3 Power Supply 2 V 3 3 Driver Power Supply V 01 or Selects the Power Amplifier Drawer EC70xMP 1 Power Amplifier Drawer 02 or Selects the Power Supply Main Power Supply 1 2 Driver Power Supply 2 2 03 Measured value Volts in each Power Supply 01 02 03 DRAWERS IDENTIFICATIONS 4 PA704MP POWER AMPLIFIER Top View 1 2 3 D PA IDENTIFICATIONS 2 PA702MP POWER AMPLIFIER Top View 1 D PA IDENTIFICA...

Page 37: ...Power Transistor 3 3 Temperature Temperature measure F or ºC in all Power Amplifier Drawers Transistors and Drive Eight Power Transistors and one Drive per Power Amplifier Drawer Position Description Functionality 2330 1 3 T1 ºC or ºF T2 ºC or ºF Transistor 1 Transistor 2 2 3 T3 ºC or ºF T4 ºC or ºF Transistor 3 Transistor 4 3 3 TD ºC or ºF TAir ºC or ºF Drive Temperature air Temperature 05 or Sel...

Page 38: ...trol Control Module Version 2 4 Drawers Version or Selects the Power Drawer 3 4 Digi Ethernet Module Version 4 4 CIP Version CIM Version 7 7 Eqp Power Supply 2700 1 1 Eqp Power Supply Measurements OK Fail 15V 8V 50V 3000 Main Menu System Alarms Log 0000 Main Menu 1000 Setup Menu 2000 Measurements 3000 System Alarms Log 4000 Remote Acces This menu provides information on current and past alarms for...

Page 39: ...e power drawers Check the RS485 cable connections in the rear panel of the excitation drawer and power drawers Check the internal interconnections of connectors Get in contact with Hitachi Kokusai Linear s technical support service Check the power drawers for proper operation using the HyperTerminal Drawers Alarms Failure in any of the Power Drawers Equipment Info Error Indicates lack of informati...

Page 40: ...list other possible alarms that could help better assess the situation of the equipment as a whole Check the connections of the equipment to filter and filter the antenna Get in contact with Hitachi Kokusai Linear s technical support service Remote Ctrl Failure Indicates communication failure in the Remote Control Drawer ALARM ALARM DESCRIPTION Remote Mute Indicates that the equipment output power...

Page 41: ...arms can be a Notification irregular operation that generates no fault containment action or a Critical alarm Shutdown the device or reduces its operational capability Usually when the alarm occurs it is indicated in which device it happened Devices Identification D Driver Pré Driver Alarms List Device Identification Alarm DRAWERS IDENTIFICATIONS 4 PA704MP POWER AMPLIFIER Top View 1 2 3 D PA IDENT...

Page 42: ...tem action Notification High RF Input Level RF Input Level is greater than 10dBm Default system action Notification PA__ High Current Current at the indicated PA is greater than 10A Default system action Notification PA__ Critical High Current Current at the indicated PA is greater than 10A Default system action Shutdown PA__ Low Current Current at the indicated PA is less than 0 2A Default system...

Page 43: ...system action Notification Driver Low Current Consumption current in the driver is less than 0 4A Default system action Notification Driver High Temperature Temperature Driver is greater than 75 C 167ºF Default system action Notification Driver High Output Power Output Power Driver is greater than 46dBm Default system action Notification Driver Comm Failure No communication with the Driver Pre Dri...

Page 44: ..._ High Current Current at PSU is greater than 24A Default system action Notification PSU __ Low Voltage DC Output Voltage at PSU is less than 3V of the programmed Default system action Shutdown PSU __ High Voltage DC Output Voltage at PSU is greater than 3V of the programmed Default system action Shutdown PSU __ Low AC Line Voltage AC Voltage at PSU is less than 180Vac Default system action Notifi...

Page 45: ...o alarm it will display Alarm List Empy Parameter Position Description Functionality 2 4 Alarm Log 3200 Show the list of past Alarms in the Equipment 01 Date and time the first alarm occurred 02 Date of the alarm occurred 03 Time of the alarm occurred 04 Alarm List Press or to browse in the Alarm List Parameter Position Description Functionality 3 4 Drawers Alarms 3300 1 2 Current Drawers Alarms 3...

Page 46: ...Menu 2000 Measurements 3000 System Alarms Log 4000 Remote Acces This menu allows the configuration of the Ethernet network parameters so that you have remote access via a network connection All equipment parameters such as transmit power source measurements alarms check and all possible functional selections can be accessed remotely through a PC Browser or any Smartphone Browser by connecting to t...

Page 47: ...t and protection actions Power Off or Power Reduce and signal by the CURRENT ALARM led on the front panel These may be checked via the display in the menu 3000 System Alarms Log PAST ALARM When signaling indicates that there have been malfunctions in the past These alarms may be checked via the display in the menu 3000 System Alarms Log ...

Page 48: ...ain features High efficiency Power Supply redundancy avaliable on PA702MP model Doherty Configuration Standing fans accessible from the front panel Removable power supply at the front panel of the drawer 2U Power Drawer for 19 rack Power transistors LDMOS Ampleon BLF 888A Automatic control of the quiescent currents of the power transistors depending on the temperature Automatic fan speed control a...

Page 49: ...rce Only PA702MP 08 AC Power input 09 GND connector 10 RF INPUT SMA female 50Ω 11 RF SAMPLE SMA female 50Ω 12 RF OUTPUT DIN 7 16 female 50Ω 13 COMM DB9 communication 01 04 04 04 05 07 Front Panel PA702MP 02 06 03 01 04 04 04 05 07 02 Front Panel PA704MP 06 08 03 REF DESCRIPTION 01 Signaling LEDs 02 USB Interface 03 Removable front panel 04 Fan Air Filter 05 Power Source 1 PS1 06 On Off Power Sourc...

Page 50: ...C 3 0 450 Wrms ATSC 1 0 RF Sample 470 to 806 MHz 10dBm Connector Impedance DIN 7 16 female 50 Ω Return Loss 20dB typical 18dB Max measured with the drawer off Harmonics Spurious 30dBc Average MER Better than 33dB Pout 215Wrms ATSC 3 0 Better than 36dB Pout 225Wrms ATSC 1 0 Better than 33dB Pout 400Wrms ATSC 3 0 Better than 36dB Pout 450Wrms ATSC 1 0 General Communication Interface USB RS 485 AC Ma...

Page 51: ...ommunication USB Comm 5Vcc Power Supplies Comm USB Comm DC Power Line 42 50VDC 2400 Watts MAX Control Module Exciter Comm Drawer Address Power Amplifiers FWD REF SAMPLE 5Vcc Control Module Exciter Comm Drawer Address Comm RF SAMPLE 10dBm 43dB RF IN 0 0 8 0 dBm AC Line AC Input AC Input DC Power Line Output 42 50VDC DC Power Line Output 42 50VDC Power Supplies Comm Power Supplies Comm Communication...

Page 52: ...44 590 614MHZ MP HKL1003779 MOD 40177 SOM 1 1 570 670MHZ MP 38 41 HKL1001108 MOD CIM 30245 614 638MHZ MP HKL1003779 MOD 40177 SOM 1 1 570 670MHZ MP 42 45 HKL1001109 MOD CIM 30246 638 662MHZ MP HKL1003779 MOD 40177 SOM 1 1 570 670MHZ MP 46 HKL1001110 MOD CIM 30247 662 686MHZ MP HKL1003779 MOD 40177 SOM 1 1 570 670MHZ MP 47 49 HKL1001110 MOD CIM 30247 662 686MHZ MP HKL1003781 MOD 40178 SOM 1 1 670 7...

Page 53: ...cc Power Supplies Comm USB Comm DC Power Line 42 50VDC 2400 Watts MAX RF OUT 56 00 to 56 53 dBm Control Module Exciter Comm Drawer Address Power Amplifiers 470 806MHz GAIN 52dB 4dB POUT 400 W ATSC3 0 POUT 450 W ATSC1 0 FWD REF SAMPLE 5Vcc Control Module Exciter Comm Drawer Address Comm RF SAMPLE 10dBm 46dB RF IN 0 0 8 0 dBm AC Line 1 AC Input AC Input DC Power Line Output 42 50VDC DC Power Line Ou...

Page 54: ...9 HKL1000528 MOD CIM 30161 550 566MHZ MP 30 33 HKL1000529 MOD CIM 30150 566 590MHZ MP 34 37 HKL1000530 MOD CIM 30151 590 614MHZ MP 38 41 HKL1000531 MOD CIM 30152 614 638MHZ MP 42 45 HKL1000532 MOD CIM 30153 638 662MHZ MP 46 49 HKL1000533 MOD CIM 30154 662 686MHZ MP 50 53 HKL1000534 MOD CIM 30155 686 710MHZ MP 54 57 HKL1000535 MOD CIM 30156 710 734MHZ MP 58 61 HKL1000536 MOD CIM 30157 734 758MHZ MP...

Page 55: ...r Low Current on Driver Low Current on Pre Driver High Current on Pre Driver Low Gain on Driver High Temperature on Driver Low Voltage on Driver Communication Failure on Driver High Input Signal High Driver Output Level PSU Low AC Line Voltage High AC Line Voltage Low PSU Voltage High PSU Voltage High PSU Current High PFC Temperature High DC DC Temperature PSU Communication Failure FAN TEMP When d...

Page 56: ...VDC to power the RF pallets Never unplug any Power Supplies while the Transmitter is on Risk of equipment damage The power supplies feature a quick connect system that allows the unit to be easily removed through the front of the power amplifier chassis The power supply includes power factor correction built in I rush protection as well as overload protection over temperature voltage and current T...

Page 57: ...57 106 E Compact Medium Power H G F E D C B A 8 7 6 5 4 3 2 1 H G F E D C B A 8 7 6 5 4 3 2 1 Power Supply Replacement PA702MP PA704MP ...

Page 58: ...uency 100kHz DC Output 375VDC Power DC Output 1 32kW Power Factor 0 92 DC DC Converter DC Input 350 400vdc Switching Frequency 50kHz DC Output 40 50vdc Adjustable Power DC Output 1 2kW Max Current 24A Ripple 400mVpp Flyback AC Mains Input 180 240 VAC AC Mains Frequency 50 60Hz Switching Frequency 65kHz DC Output 5VDC Power DC Output 18W Connection Rear View ...

Page 59: ...es Operation Frequency 470 to 608MHz CH14 to CH36 MOD 40243 608 to 710MHz CH37 to CH53 MOD 40055 710 to 806MHz CH54 to CH69 MOD 40055 Connector Impedance INPUT DIN 7 16 50 Ω OUTRPUT EIA 1 5 8 50 Ω Max Power 3300 Watts Return Loss 26dB min 30dB typical Insertion Loss 0 06dB max 0 05dB typical Second Harmonic Attenuation Better than 30dB RF IN RF OUT CHANNEL RANGE MODEL 14 to 36 HKL1007123 MOD 40243...

Page 60: ... for use in the non linear adjustment a sample for the reflected power monitoring and a direct power monitoring sample 6 4 1 Features RF DIRECTION RF IN RF OUT D FWD A FWD B FWD C REF Operation Frequency 470 to 806MHz CH14 to CH69 Max Power 5500 Watts Insertion Loss RF IN RF OUT 0 13dB MAX 0 10dB MIN RF OUT Connection 1 5 8 EIA Flange Return Loss 36dB TYPICAL 31dB MIN Impedance 50Ω RF IN Connectio...

Page 61: ...0Ω B FWD Sample C REF Sample To monitor Reflected Power Output Reflected Power Sample Connection N Coupling 52dB MAX 61dB MIN Impedance 50Ω D FWD Sample To monitor Forward Power Output Forward Power Sample Connection N Coupling 52dB MAX 61dB MIN Impedance 50Ω Samples Return Loss 28dB TYPICAL 27dB MIN Insulation between RF OUT And FWD Samples A B and D 30dB TYPICAL 27dB MIN Insulation between RF IN...

Page 62: ...to ground in order to limit the amplitude of this overvoltage to a value that is not dangerous to the equipment It is connected in parallel between the line and the ground and has high impedance Once the transient overvoltage appears in the system the impedance of the device decreases and directs the current to earth protecting the equipment When this occurs the device signals a red flag needing f...

Page 63: ...sk of electric shock If necessary contact Hitachi Service Before Connecting the Machine to the AC Mains one must ensure that the grid Voltage meets the equipment s settings Never expose the equipment to rain moisture or direct sunlight in order to avoiding risk of fire or electric shock 2798844 275VAC SURGE PROTECTION VARISTOR 2817990 260VAC SURGE PROTECTION SPARKLER 2807586 150VAC SURGE PROTECTIO...

Page 64: ... 5 2 M208 Mains Protection Unit 208VAC WILD LEG 1 Φ 208VAC Neutral GND 1 Bipolar Circuit Breaker 25A 5SL1 225 7MB 2 Sparkler F MS 12 ST TVS 260 VAC 3 Varistor VAL MS 230 ST 275Vac 4 GND Neutral Input Connector 5 GND Neutral Protection Connector 3 2 1 5 4 Neutral Grey Phase Red Ground yelow green ...

Page 65: ... 1 6 5 3 B240 Mains Protection Unit SINGLE PHASE 240 VAC 2 Φ 240VAC GND 1 Bipolar Circuit Breaker 25A 5SL1 225 7MB 2 Varistor VAL MS 120 ST 150Vac 3 Varistor VAL MS 120 ST 150Vac 4 GND Neutral Input Connector 5 GND Neutral Protection Connector 2 3 1 4 5 Phase Grey Phase Red Ground yelow green ...

Page 66: ...rvice When replacing the AC Mains type pay attention to circuit breakers varistors and sparklers models for their characteristics Each type of AC Mains uses different values of these protection components Using these protection components outside the features described in this manual may cause damage to the equipment AC Main Factory Set Setup Change Possibility M208 B240 T208 T240 T380 M208 Factor...

Page 67: ... a monitoring interface for external exciters to communicate with the CM8001 Control Module There are two interfaces one for the main driver and one for the backup Control I O In Parameters Status P4 Exciter Status Exciter Status to respective CM 8001 Controler P9 VCC 5 VCC P9 P4 DB9 Male Exciter Communication ...

Page 68: ...please get in contact with Hitachi Kokusai Linear Equipamentos Eletrônicos S A s Technical Support Department 3 Installation Recommendations 3 1 Preventive Protection Voltage transients with a duration of micro and nano seconds are a constant challenge for solid state circuits The downtime and the equipment maintenance make the preventive protection the best warranty against these surges This prot...

Page 69: ...rrester is not covered by warranty 3 3 Fastening of cables antennas and connectors Please observe the following items when installing antennas Direction of Antennas and Aperture Angles Use a pocket compass when directing the antenna Use a field strength meter for the fine adjustment of the reception antenna Height It mainly depends on the receiving signal and the transmission conditions obstructio...

Page 70: ... natural ventilation The equipment must be placed directly on the shelter s floor as long as it is flat and they must be placed at least one meter far from the walls to avoid obstruction of its ventilation system Some of these air outlet must be connected to the outside of the shelter through PVC tubing The AC cable has two terminations to be used exclusively in the equipment 3 5 Equipment Groundi...

Page 71: ...hit the power lines generate power surges that can reach the shelter and consequently the equipment To protect the equipment against eventual power surges we recommend the use of gas filled surge protectors after an isolation transformer with electrostatic shield When installing the grounding system please observe the following items Connect all equipment carcasses to the grounding system using th...

Page 72: ...cted do not position the transmitter in a location that can receive hot air from other transmitters 4 1 Assembly 1 Unpacking the transmitter and drawers 2 Position the rack where the equipment is installed in compliance with the following issues Antenna cable AC Power Supply RF Cable Transport Stream ASI cables Grounding point 3 Visual Inspection Remove the lateral and rear panel of the transmitte...

Page 73: ... Medium Power 5 Remove the cabinet rear and side housings to facilitate equipment mount Cabinet 8RU mount Unlock When finalizing the assembly and the Equipment is operating normally close the cabinet whit the housings ...

Page 74: ...REF DESCRIPTION 01 Cabinet 8RU 02 Main Exciter NOT INCLUDED 03 Backup Exciter NOT INCLUDED 04 Ethernet switch 05 Main CM8001 control module 06 Backup CM8001 Control Module 07 PA702MP Power amplifier EC702MP PA704MP Power amplifier EC704MP Screw in all rack drawers Double Exciter Single Exciter EC702MP EC704MP CABINET DRAWERS MOUNT ...

Page 75: ... C B A 8 7 6 5 4 3 2 1 H G F E D C B A 8 7 6 5 4 3 2 1 EC702MP EC704MP LOW PASS FILTER INSTAL REF DESCRIPTION 08 MOD 40243 EIA 1 5 8 low pass filter 08 Screw in the filter on the cabinet top 08 Fix the filter hanger clamp on the cabinet rod ...

Page 76: ...704MP Power Amplifier AC Ma ins Pro tection Un it CM8001 Backup Control Module MOD 40090A Flayback 15 8V 25W MOD 40032 RF Coaxial Relay AC IN Main Exciter AC IN Backup Exciter AC IN Ethernet Switch Feedback Before Filter In Main Exciter Feedback Before Filter In Backup Exciter RF Spliter 1 2 RF Out Backup Exciter RF Out Main Exciter Control Backup Exciter Control Main Exciter TUNER IN TUNER IN CON...

Page 77: ...g Yellow cable ties Use 10dB attenuator to connect Power Amplifier RF Sample to Feedback Before Filter Exciter CM8001 Control Module PA702MP PA704MP Power Amplifier AC Ma ins Pro tection Un it AC IN Exciter AC IN Ethernet Switch Feedback Before Filter In Exciter RF Out Exciter Control Exciter TUNER IN CONTROL I O RF OUT RF SAMPLE RF IN COMM AC IN AC IN AC MAINS INPUT 10dB Attenuator NOT INCLUDED ...

Page 78: ... A 8 7 6 5 4 3 2 1 H G F E D C B A 8 7 6 5 4 3 2 1 EC702MP EC704MP RF OUTPUT CONNECTIONS Connect the Power Amplifier RF OUT to the MOD 40243 Low Pass Filter MOD 40243 Low Pass Filter ANTENNA MOD 40215 RF SampleEIA 1 5 8 Mask Filter NOT INCLUDED ...

Page 79: ...IONS CM8001 Main Control Module PA702MP PA704MP Power Amplifier AC Ma ins Pro tection Un it CM8001 Backup Control Module RF OUT COMM GND GND GND GROUND Main Exciter GROUND Backup Exciter CABINET GROUND GROUNDING GRID Connect all drawers on cabinet grounding grid SCREW GROUNDING SCREW GROUNDING CONNECT TO THE LOCAL GROUNDING ...

Page 80: ... 5 4 3 2 1 AUXILIARY AC CONNECTOR MAX 250VAC 10A USE PROTECTIVE DEVICES Circuit Breakers Fuses PHASE PHASE GND AC OUT AC MAINS INPUT AC MAINS GND A B AC MAINS AC INPUT A B M208 NEUTRAL PHASE B240 PHASE PHASE AC MAINS INPUT 180 to 254VAC 43 to 63 Hz EC702MP EC704MP AC MAINS CONNECTIONS ...

Page 81: ... switch module and the front Ethernet port of the CM8001 Controller A 3 Connection between the switch module and the front Ethernet port of the CM8001 Controller B 4 3 Internal Ground Connections Connect the grounding mesh in the GND screw on the rear panel of each control module SCREW GROUNDING SCREW GROUNDIN G Connections Connections 01 Main Exciter Not Included 02 Backup Exciter Not Included 03...

Page 82: ... line connection EC70xMP The Electrical Line is connected to the AC Unit Before Connecting the Machine to the AC Mains one must ensure that the grid Voltage meets the equipment s settings Any questions please refer to Section 3 item 6 7 AC Mains Protection Unit of this manual Connection modes according to the Grid Voltage Never invert Neutral with Phase The screws must be properly tightened in ord...

Page 83: ...e of the RF power DC currents temperature alarms and communication Never turn on the equipment without connecting it to an Antenna or RF Load May cause serious damage to the Equipment Firstly you must ensure that the general circuit breaker is off Ensure that the all POWER ON OFF button are in the OFF position off all Drawers Make sure the Channel configured in the Exciter is the same as the Mask ...

Page 84: ...Exciter and Main Module Control CM8001 are active 6th Check if the Programmed Power in Main Module Control CM8001 is 0 ZERO Watts Display Interface Measurements 2000 Power 2100 Programmed Power 1 3 7th Switch On the two Power Supplies 04 in the MOD GV 40226 Drawer 8th Check the Drawer Communication Status In the Main Module Control Display Interface Measurements 2000 Communications Status 2500 Pxx...

Page 85: ... 2300 Current 2320 All must be of the same current value Measurements 2000 Drawers 2300 Temperature 2330 Below 131 F 55 C 12th Set the Programmed Power in Main Module Control CM8001 to 25 of the total power of the equipment Display Interface Measurements 2000 Power 2100 Programmed Power 1 3 Repeat the check from 11th step 13th Set the Programmed Power in Main Module Control CM8001 to 50 of the tot...

Page 86: ... 2 Item in Control Module System Structure 3 2 Communication Ethernet Communication This equipment has a Web Page server accessed by the Ethernet port located on the front panel of the Module Control MC8001 Once the Control Module is connected to the Switch this graphical interface can be accessed by connecting to one of the Switch ports Further details are described in Section 6 WEB Interface of ...

Page 87: ...urn to the rated power of equipment The 2 value to generate the reflected power alarm is fixed ie the alarm will always occur when the reflected power is 2 of the nominal power of the EQP Already the reflected value that will make the EQP reduce direct power is configurable from 2 to 5 To change this value go to Setup Menu Alarms Mask Reflected and change as needed 5 2 Over excitation If an excess...

Page 88: ...h the transmitter running at operational power for at least 30 minutes access the web or the PA USB interface to verify fan rotation 2 Check fan rotation for all fans in the PAs 3 Temperature adjustment must be done in order to obtain fan rotations between 5500 rpm and 6000 rpm 4 If the highest rotation is below 5500 rpm the temperature control has to be lowered If it is above 6000 rpm temperature...

Page 89: ...ts alarm verification and all the possible functional selections may be accessed two different ways Frontal Panel Through the frontal panel all of the equipment measurements and configurations may be accessed as shown in the operation section Local or remote PC It is possible to change and or monitor all of the parameters and measurements as is done at the frontal panel through the WEB server To a...

Page 90: ...he web interface we recommend Chrome or Firefox Browsers To configure the IP address use the display navigation interface of the Control Module by accessing the 4000 Remote Access Menu Default Configurations Main Control Module MC8001 Backup Control Module MC8001 3 Browsing the System 3 1 Access Password Enter the password login and confirm Setup in factory Login user Password linear IP Address 19...

Page 91: ...ures Power Check the power supply voltage measurements current and module temperature amplifier Remote Change system settings IP Address Netmask Gateway User Change configure password Current Password New Password Confirm New Password 3 3 Alarms Through Alarms interface it is possible to monitor alarms detected in the transmitter If there are alarms the Alarms tab will flashing in red to access an...

Page 92: ... the list of alarms that ran during the Machine operating period The symbol before log indicates the date and time when the alarm occurred are recorded The symbol before the log indicates the date and time when the alarm stopped to happen are recorded ...

Page 93: ...93 106 E Compact Medium Power 3 3 3 Download Alarm Log Through this screen you can save the list of alarms generated for further analysis To save the file click the right button Download ...

Page 94: ...6 E Compact Medium Power 3 4 Setup To set the power level of the transmitter it is necessary to access the item Setup starting from the home screen 3 4 1 Power Setup Changes the output power of the Equipment ...

Page 95: ...ustomer One should always check the third party exciter s manual for remote access This menu has no functionality 3 4 4 File Because it is only the MC8001 Control Module the Exciter is installed by the customer For upload Transistor Bias Adjustments or Power Sensor Call recommend that you check your Customer Exciter manual for remote access This menu has no functionality ...

Page 96: ... identification standard channel and equipment model software versions and hardware programmed Power direct and reflected ALC voltage Status of the voltages source of digital exciter communications status and status of the voltages of system To access it just select the Measurements item ...

Page 97: ...97 106 E Compact Medium Power 3 6 Power 3 6 1 Measurements This screen allows one to view power drawer information To verify this information select Power on the home screen ...

Page 98: ...lize the alarms that are occurring of the Power Amplifiers Drawer The alarm significance table is found in Section 5 1 4 2 System Structure of Section 3 3 6 3 Past Alarms View the list of alarms that ran during the Power Amplifier Drawer operating period ...

Page 99: ...rmation and configure the machine for operation in remote mode Through this configuration it can be monitored all parameters and measures as well as from the front panel through the WEB server To do this it is necessary to configure the IP Mask Gateway selecting the Remote option ...

Page 100: ...cess it select the User item Current password Field for entering the current password system New Password It allows the user to enter the new password Confirm New Password It allows the user to type the new password for confirmation After the desired changes made click the Apply button to apply the settings ...

Page 101: ... if there is a noise or an abnormal vibration in the fan located inside the equipment it should be replaced This same procedure should be followed for the frontal panel fans in the power drawers or the excitation module 2 Preventive Maintenance 2 1 Cleaning Initial steps Unplug the equipment from the power outlet Remove the side and top covers Disconnect all RF cables from the rear panel Procedure...

Page 102: ... in the equipment and the irradiant system are correct 2 Verify if there is water from rain coming through the RF cables or water dripping from the shelter s ceiling 3 Verify all the air inputs and outputs of the equipment to make sure they are not blocked 4 When you finish the visual inspection put the side covers back 2 3 Reading Verification Make all the possible measurements through the instru...

Page 103: ...pact Medium Power Section 8 Attachments 1 USA AC Mains Types for E Compact Series Common Electrical Services 120V 120V PHASE A PHASE B NEUTRAL GROUND 240V Not Used AC Mains Single Phase 240Vac B240 Chassis AC Input ...

Page 104: ...PHASE C NEUTRAL GROUND 208V 208V 208V Not Used AC Mains Wye Three Phase 208Vac T208 Chassis AC Input Uncommon Electrical Services 208V 120V 120V PHASE B PHASE A PHASE C NEUTRAL GROUND Not Used AC Mains Delta Three Phase 240Vac T240 Chassis AC Input 240V 240V 240V ...

Page 105: ...g PHASE A PHASE C NEUTRAL GROUND 208 Vac Not Used AC Mains Single Phase 208Vac Wild Leg M208 using Delta Three Phase 240Vac Chassis AC Input Not Used 380V 380V 380V PHASE A PHASE B PHASE C NEUTRAL GROUND 220V 220V 220V AC Mains Wye Three Phase 380Vac T380 Chassis AC Input ...

Page 106: ...106 106 E Compact Medium Power ...

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Hitachi E-Compact Medium Power Series, Operation Manual

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