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Hitachi DH 36DL Technical Data And Service Manual Download Page 40

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                                                                   1    TECH. NEWS NO. 1574

Summary of Contents for DH 36DL

Page 1: ...Models DH 24DV and DH 24DVA These new models are more lightweight and their working capacities are higher than the current models thanks to the adoption of the lightweight and high voltage lithium ion batteries Features of the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL include the following 1 Lightweight and compact 2 Large number of holes can be drilled per battery charge 3 Fastest drilling spe...

Page 2: ...p www hitachi koki com manual_view_export Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s of out competitor s The symbol s utilized here is are as follows Competitors Symbols Utilized Company Name Model Name B BOSCH GBH36V LI ...

Page 3: ... requiring particular attention during sales promotion 11 REFERENCE MATERIALS 11 REPAIR GUIDE 12 1 Precautions in disassembly and reassembly DH 25DL DH 36DL 12 2 Precautions in disassembly and reassembly DH 25DAL DH 36DAL 17 3 Precautions in servicing DH 25DL DH 25DAL DH 36DL DH 36DAL 24 4 Precautions in disassembly and reassembly of battery charger 25 STANDARD REPAIR TIME UNIT SCHEDULES 26 Assemb...

Page 4: ... models in weight thanks to the adoption of the new lithium ion batteries Types BSL 2530 and BSL 3626 They are lighter than B by over 300 g in weight Maker HITACHI Model DH 25DL DH 25DAL DH 36DL DH 36DAL B Overall length mm 322 322 322 322 367 Overall height mm 192 192 214 214 221 Overall width m 93 93 93 93 96 Weight kg 3 5 3 6 3 9 4 0 4 3 Large number of holes can be drilled per battery charge T...

Page 5: ... monitoring circuit for each cell to prevent overcharge excessive charging of the battery Precautions for use of the Types BSL 2530 and BSL 3626 lithium ion batteries Each of the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL is equipped with a protective function that automatically stops output to extend the battery life The motor may automatically stop when the remaining battery level is low when ...

Page 6: ... Type BSL 2530 Sealed cylindrical lithium ion storage battery Nominal voltage DC 25 2 V Nominal life Charging discharging Approx 1 000 times Nominal capacity 3 0 Ah Charger Model UC 36YRL Overcharge protection system 1 Stop current detection 2 Battery surface temperature detection thermistor 3 180 minute timer Power input 100 W Charging time Approx 60 minutes for Type BSL 2530 battery at 20 C 68 F...

Page 7: ...in Battery Type BSL 3626 Sealed cylindrical lithium ion storage battery Nominal voltage DC 36V Nominal life Charging discharging Approx 1 000 times Nominal capacity 2 6 Ah Charger Model UC 36YRL Overcharge protection system 1 Stop current detection 2 Battery surface temperature detection thermistor 3 180 minute timer Power input 100 W Charging time Approx 80 minutes for Type BSL 3626 battery at 20...

Page 8: ...switch Push button Push button Changeover modes 2 modes 3 modes 2 modes 3 modes 3 modes Soft grip handle Equipped Handle Equipped Handle Variable speed Equipped Equipped Internal pressure adjustment mechanism Equipped Not indicated Nominal capacity 3 0 Ah 2 6 Ah 2 0 Ah Nominal voltage 25 2 V 36 V 36 V Protection circuit Equipped Not indicated Battery Li ion Charging time 1 60 min 80 min 60 min Ove...

Page 9: ... test result is based on actual factory tests and is used as a reference only The drilling speed comparisons for downward drilling The drill bits used are the Hitachi genuine SDS plus shank bits Pressing force 10kgf Test material Concrete panel with a compression strength of 240 kgf cm2 ...

Page 10: ... 7 3 Chiseling performance comparisons Chiseling performance varies considerably depending on the work conditions Use the factory test results shown below for comparison purposes only ...

Page 11: ...drilled into concrete per battery charge may vary widely in accordance with the hardness of the concrete sharpness and condition of the drill bit and other factors Accordingly the test results are intended for reference purposes only 1 Drilling into concrete 2 Chiseling concrete ...

Page 12: ...ated ambient temperature range At temperature under 0 C 32 F the thermostat will not function properly and the storage battery may be overcharged At temperature over 40 C 104 F the storage battery cannot be sufficiently charged The optimum temperature range is 20 C 25 C 68 F 77 F 5 The battery charger should not be used continuously At high ambient temperature if over three storage batteries are c...

Page 13: ...r the U S A and Canada 3 The following cautions are listed on the Name Plate attached to the Model UC 36YRL Charger CAUTION For safe operation see instruction manual Charge HITACHI rechargeable batteries types BSL 2530 and BSL 3626 series Other types of batteries may burst causing personal injury and damage Charge between 32qF and 104qF Rest 15 minutes between the charging of batteries Indoor use ...

Page 14: ... vary within 10 of that value depending on the ambient temperature during use and recharging and the number of times the batteries have been recharged It should also be noted that other factors which may have a bearing on the amount of work possible per charge are the working conditions ambient temperature type and moisture content of the workpieces sharpness of the drill bits etc and the operatio...

Page 15: ...ping Screw W Flange D5 x 30 Black 82 from the Gear Cover 10 and remove the Gear Cover 10 The Inner Cover Ass y 39 and Housing A B Set 66 are loosely fitted together Attempting to pull them out first could cause the Armature and Pinion Ass y 55 to be pulled out at the same time causing damage to the Carbon Brushed 61 Remove from the end of the Second Shaft 41 and turn the Second Shaft 41 so that th...

Page 16: ... Ring for D30 Shaft 25 from the Cylinder 17 with a retaining ring puller Then the Second Gear 22 Spring A 23 and Washer A 24 can be removed from the Cylinder 17 4 Disassembly of the cylinder and the second hammer Remove the Stopper Ring 33 from the inside diameter portion of the Cylinder 17 Then the Second Hammer 26 O ring 1AP 20 27 Hammer Holder 28 O ring B 29 Damper A 30 O ring C 31 and Damper H...

Page 17: ...y with a press because there is an interference of the O ring P 22 53 The housing is constructed of two parts Remove the Tapping Screw W Flange D4 x 20 Black 63 to disassemble the housing 6 Disassembly of the carbon brush holder After disassembly of the housing remove the Tapping Screw W Flange D4 x 16 Black 52 to disassemble the carbon brush holder 7 Replacement of the carbon brushes Remove the G...

Page 18: ...ng with the shaft end surface of the Second Shaft 41 After press fitting the First Gear 48 check that the inside ring of the Reciprocating Bearing 46 turns smoothly 3 Reassembly of the oil seal Prior to reassembly apply grease to the inner circumference of the Oil Seal 11 However do not apply grease to its outer circumference Also when press fitting the Oil Seal 11 ensure that it is straight and l...

Page 19: ...d Shaft 41 clutch claw of the Cylinder 17 inner circumference of the metal of the Inner Cover Ass y 39 Second Hammer 26 and the lip portion of the Oil Seal 11 Fill 45 g of the special grease in the gear cover and 5 g in the inner cover groove Apply Molub Alloy No 777 1 grease to the outer circumference of the Clutch 44 groove and the pin portion of the Change Lever 20 Apply HITACHI Motor Grease No...

Page 20: ...onnected from the Piston Pin 51 and Second Shaft A 50 and the components mounted on it can be removed from the Inner Cover Ass y 43 as a unit With a bearing puller remove the First Gear 54 from Second Shaft A 50 Then take off the Reciprocating Bearing 52 At this time carefully note that the First Gear 54 must be aligned with and press fitted onto the 9 mm diameter end of Second Shaft A 50 2 Remova...

Page 21: ...d Hammer 30 O ring 1AP 20 31 Hammer Holder 32 O ring B 33 Damper A 34 O ring C 35 and Damper Holder 36 can be removed from the Cylinder 18 Insert the no hole side of stopper ring jig A J 341 into the Cylinder 18 until it contacts the end surface of the Damper Holder 36 Hold the Cylinder 18 and the end surface of stopper ring jig A J 341 with a vise and compress Damper A 34 it moves a little when t...

Page 22: ...s constructed of two parts Remove the Tapping Screw W Flange D4 x 20 Black 69 to disassemble the housing 7 Removal of the carbon brush holder After disassembly of the housing remove the Tapping Screw W Flange D4 x 16 Black 58 to remove the carbon brush holder 8 Replacement of the carbon brushes Remove the Grip Cover 86 to show the carbon brushes Pinch the terminal of the Carbon Brush Auto Stop Typ...

Page 23: ...n push in the hole side of stopper ring jig A J 341 on it Push the upper end surface of stopper ring jig A J 341 with a hand press to fit the Stopper Ring 37 in the groove of the inside diameter portion of the Cylinder 18 Check that the Stopper Ring 37 is securely fitted in the groove of the inside diameter portion of the Cylinder 18 viewing from the 5 mm diameter holes 2 pcs on the Cylinder 18 Re...

Page 24: ...d with an arrow mark and then tighten the Tapping Screw D2 6 x 10 23 3 Press fitting the first gear Press fit the First Gear 54 aligning with the shaft end surface of Second Shaft A 50 After press fitting the First Gear 54 check that the inside ring of the Reciprocating Bearing 52 turns smoothly 4 Reassembly of the oil seal Prior to reassembly apply grease to the inner circumference of the Oil Sea...

Page 25: ...ethods 1 Mount the drill bit and turn it by a hand slowly or 2 Install the battery and pull the trigger switch for a quick moment to turn the motor Be careful when tightening the Tapping Screws W Flange D5 x 25 Black 9 and the Tapping Screws W Flange D5 x 30 Black 88 because they are different in length Upper side Two Tapping Screws W Flange D5 x 25 Black 9 Lower side Two Tapping Screws W Flange D...

Page 26: ...clutch claw of the Cylinder 18 inner circumference of the metal of the Inner Cover Ass y 43 Second Hammer 30 and the lip portion of the Oil Seal 11 Fill 45 g of the special grease in the gear cover and 5 g in the inner cover groove Apply Molub Alloy No 777 1 grease to the pin portion of Change Lever A 20 Apply Molub Alloy No 777 1 grease to the contact portion between the Clutch 46 and the Lock Pl...

Page 27: ...4 Wiring arrangement Lead wire Red Lead wire Black Lead wire Blue Lead wire Brown Wiring diagram Lead wire Black Lead wire Red Lead wire White 3 Precautions in servicing DH 25DL DH 25DAL DH 36DL DH 36DAL ...

Page 28: ... 5 N m 20 5 kgf cm Tapping Screw W Flange D5 x 25 Black 3 0 0 5 N m 30 5 kgf cm Tapping Screw W Flange D5 x 30 Black 4 0 0 5 N m 40 5 kgf cm 4 Precautions in disassembly and reassembly of battery charger Please refer to the Technical Data and Service Manual for Model UC 36YRL for precautions in disassembly and reassembly ...

Page 29: ...nion Ass y O ring P 22 Ball Bearing 608DD Magnet Ball Bearing 608DD Brush Holder DC speed Control Switch Inner Cover Ass y Ball Bearing 626VV Second Shaft Clutch Spring Clutch Reciprocating Bearing Collar First Gear Pinion Ball Bearing 626VV Housing A B Set Second Hammer O ring 1AP 20 Hammer Holder O ring B Damper A O ring C Damper Holder Gear Cover Oil Seal Ball Bearing 6904DD Sleeve A Cylinder S...

Page 30: ...d Pinion Ass y O ring P 22 Ball Bearing 608DD Magnet Ball Bearing 608DD Brush Holder DC speed Control Switch Inner Cover Ass y Second Shaft A Pinion Sleeve Spring C Second Pinion Clutch Spring Clutch Lock Plate Reciprocating Bearing Collar First Gear Pinion Ball Bearing 626VV Housing A B Set Second Hammer O ring 1AP 20 Hammer Holder O ring B Damper A O ring C Damper Holder Gear Cover A Oil Seal Ba...

Page 31: ... 75 722 3 576 67 67 12 25 66 527 5 00 5 0RGHO Hitachi Power Tools ...

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Page 33: ...36 50 785 1 3 1 21 66 9 1 8 0 1 7 6 5 0 5 1 36 635 1 586 2 5 5 21 586 872 6723 7 3 3 5 386 1 87721 7 33 1 6 5 1 1 0 3 7 77 5 6 8523 86 1 286 1 6 7 63 21752 6 7 17 51 5 5 17 51 5 7 21752 5 7 50 1 6 7 7 6 1 6 7 12 0 1 6 5 6 56 0 58 5 2 5 187 0 3 6 5 3 29 5 0 1 6 5 0 3 6 7 33 1 6 5 1 86 21 ...

Page 34: ...1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 1 25 6 77 1 37 5 µ 0 18 277 5 7 3 5 6 1 37 5 6 6 3 86 12 7 3 5 6 1 37 5 6 6 3 86 7 3 5 6 1 37 5 6 6 3 86 8 37 5 6 6 3 86 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 6 1 25 6 77 1 37 5 6 ...

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Page 43: ... 75 722 3 576 67 67 12 25 66 527 5 00 5 0RGHO Hitachi Power Tools ...

Page 44: ...6 5 1 5 29 5 2 6 6 9 5 1 36 6 9 5 7 1 1 5 1 00 67 3 6 1 5 7 3 7 5 1 7 33 1 6 5 1 9 5 2 5 1 6 6 21 5 635 1 6 5 5 7 1 1 5 1 25 6 7 6 21 00 5 2 5 1 3 00 5 2 5 2 5 1 03 5 2 5 1 03 5 2 5 67233 5 5 1 675 5 2 5 1 3 6721 6 5 2 5 1 11 5 29 5 66 1 8 990 5 1 99 36 6 21 6 7 6 5 87 635 1 87 3 6721 3 1 5 352 7 1 5 1 2 5 567 5 63 5 3 1 21 990 5 1 99 36 ...

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Page 48: ... 7 0 12 2 12 6 5 37 21 5 0 5 6 12 86 3ULQWHG LQ DSDQ 1 ...

Page 49: ... 75 722 3 576 67 67 12 25 66 527 5 00 5 0RGHO Hitachi Power Tools ...

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