Hitachi D 13VL Service Manual Download Page 11

Page: 11 / 14

-10-

Model

Variable

Fixed

10 20 30 40 50

min.

D 13VL

General Assembly

Fan

Guide (B)

Stator

Holder

Armature
Ball Bearing

(607VV)

Ball Bearing

(608DD)

Inner

Cover (A)

Second

Pinion (A)

Spindle (D)
Ball Bearing

(6202DD)

Gear

Cover (A)

Low Speed

Gear

High Speed

Gear

Shift Lever

Ass’y

Shift Arm

Housing (B)
Stator

Work Flow

Switch
Cord Armor
Cord
Handle

Cover (B)

Handle

Cover (A)

Brush Cover
Brush Holder

STANDARD REPAIR TIME (UNIT) SCHEDULES

Summary of Contents for D 13VL

Page 1: ...CT NAME Hitachi 13 mm Drill Model D 13VL Overseas Sales Division REPAIR GUIDE 1 1 Precautions on disassembly and reassembly 1 STANDARD REPAIR TIME UNIT SCHEDULES 14 CONTENTS Page LIST No D 13VL E114 Jul 2015 ...

Page 2: ... M6 x 25 1 At first fully open the chuck jaws and loosen Flat Hd Screw A Left Hand M6 x 25 1 by turning it clockwise 1 Hold the drill so that only the Drill Chuck 3 rests firmly and squarely on the edge of a solid bench Insert a hex bar wrench into the Drill Chuck 3 Turn the Drill Chuck 3 until the wrench is positioned at an angle of about 30 with respect to the bench top and then sharply strike t...

Page 3: ...sen the Screws D4 x 20 43 and remove Handle Cover B 41 3 Removal of the brush holder 1 Insert the tip of a small flat blade screwdriver into the clearance between Housing B 35 and Click Plate 36 and then pry the arm of the Click Plate 36 off as shown in Fig 4 1 2 Lift up the tip of the Spring 39 with a small flat blade screwdriver to release it from the Carbon Brush 38 and hitch it on the Brush Ho...

Page 4: ...e between Housing B 35 and Click Plate 36 and pry the arm of the Click Plate 36 off Small flat blade screwdriver 35 44 Fig 4 2 Removal of the carbon brush Small flat blade screwdriver 38 Lift up the tip of the Spring 39 to release it from the Carbon Brush 38 and hitch it on the Brush Holder 44 39 35 44 ...

Page 5: ... on a cylindrical jig and push down on the top of the pinion of the Armature 27 as shown in Fig 6 8 Disassembly of gear cover A section 1 Removal of spindle D Remove the Retaining Ring For D35 Hole 5 Place Gear Cover A 9 on a cylindrical jig of inside diameter 38 mm or larger and push down on the rear end of Spindle D 4 lightly Remove Spindle D 4 together with the Ball Bearing 6202DD 6 and Retaini...

Page 6: ...ture Fig 7 1 Disassembly of the gear cover A section Fig 7 2 Removal of the shift lever ass y Pinion of the armature Push 27 Cylindrical Jig 73 mm in dia 13 4 Push 7 9 6 Cylindrical Jig 38 mm in dia Push 14 19 Turn 180 9 Clearance ...

Page 7: ...ires according to Fig 10 to Fig 13 2 Be careful not to get the internal wires caught between handle covers A and B 2 Reassembly of gear cover A section 1 Mount Washer C 20 to Spindle D 4 securely before mounting the Low Speed Gear 21 2 Mount the Shift Arm 23 and High Speed Gear 22 in the specified direction as shown in Fig 8 and Fig 9 3 Insert the Shift Pin 15 into the slotted hole of the Shift Ar...

Page 8: ...Flat Hd Screw A Left Hand M6 x 25 1 4 9 0 5 N m 50 5 kgf cm Tapping Screw W Flange D4 x 20 Black 43 2 0 0 5 N m 20 5 kgf cm Hex Socket Hd Bolt W Flange M5 x 45 8 4 9 1 0 N m 50 10 kgf cm Drill Chuck 13VLRB D 3 34 3 0 49 N m 350 50 kgf cm Drill Chuck 13VLRE N 3 Keyless Type 34 3 0 49 N m 350 50 kgf cm Tapping Screw W Flange D4 x 16 52 2 0 0 50 N m 20 5 kgf cm Screw for connecting the Cord 54 to the...

Page 9: ...k Red Blue White Yellow 3 2 1 4 M2 C2 C1 M1 1Ļ 2Ļ Stator Stator Cord clip mounting direction Cord Armor 50 Ferrite Core 49 Noise Suppressor 53 Switch 47 Stator 30 White internal wire Internal Wire 48 Blue Cord 54 White or blue internal wire Cord 54 Black or brown internal wire Stator 30 Red internal wire Stator 30 Yellow internal wire Internal Wire 46 Red Stator 30 Black internal wire Spring 39 Ca...

Page 10: ...nal wires passed under the switch Fit the tip of the Spring 39 in the groove of the Carbon Brush 38 securely as shown below Groove of the Carbon Brush 38 Tip of the Spring 39 Fig 13 Wiring diagram for the Model D 13VL Internal wire blue 1 3 2 4 Stator white Internal wire red Stator black Stator yellow Stator red M2 Cord black or brown 1Ļ Cord white or blue 2Ļ C1 C2 Noise suppressor Wiring of the r...

Page 11: ...all Bearing 607VV Ball Bearing 608DD Inner Cover A Second Pinion A Spindle D Ball Bearing 6202DD Gear Cover A Low Speed Gear High Speed Gear Shift Lever Ass y Shift Arm Housing B Stator Work Flow Switch Cord Armor Cord Handle Cover B Handle Cover A Brush Cover Brush Holder STANDARD REPAIR TIME UNIT SCHEDULES ...

Page 12: ...l D 13VL DRILL LIST NO E114 2015 7 6 E1 39 1 2 3 3 4 5 6 7 20 8 9 10 10 11 12 13 17 18 19 25 26 27 28 29 30 31 32 33 34 35 42 36 38 44 40 41 43 46 48 49 50 51 52 53 54 501 502 47 21 23 24 22 14 16 15 45 37 ...

Page 13: ...299 STEEL BALL D3 5 10 PCS 1 19 323048 RETAINING RING E TYPE FOR D15 SHAFT 1 20 322799 WASHER C 1 21 338740 LOW SPEED GEAR 1 22 338741 HIGH SPEED GEAR 1 23 338742 SHIFT ARM 1 24 984104 PIN D5 1 25 LABEL SLIP CLUTCH 1 26 608DDM BALL BEARING 608DD 1 27 361003B ARMATURE 110V 1 27 361003D ARMATURE 220V 1 27 361003E ARMATURE 230V 1 27 361003F ARMATURE 240V 1 28 338766 FAN GUIDE B 1 29 338755 RUBBER BUS...

Page 14: ... W FLANGE D4 X 16 2 53 997174 NOISE SUPPRESSOR 1 EXCEPT FOR TPE 54 500409Z CORD 1 CORD ARMOR D8 8 54 500439Z CORD 1 CORD ARMOR D8 8 FOR AUS NZL 54 500435Z CORD 1 CORD ARMOR D8 8 FOR GBR 230V 54 500461Z CORD 1 CORD ARMOR D8 8 FOR GBR 110V 54 500468Z CORD 1 CORD ARMOR D8 8 FOR CHN 54 323974 CORD 1 CORD ARMOR D10 1 FOR TPE DESCRIPTION REMARKS 501 338768 SIDE HANDLE 1 502 303709 DEPTH GAUGE 1 7 15 Pri...

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