Hitachi D 10VF Technical Data And Service Manual Download Page 31

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ALTERNATIVE PARTS

ITEM

NO.

CODE NO.

DESCTIPTION

REMARKS

NO.

USED

PARTS

D 10VF

8-- 01

311-959

SPECIAL SCREW (LEFT HAND) M6X23

319-529

CHUCK WRENCH 10VLR-J

950-288

VINYL BAND

319-342

DRILL CHUCK 10VLR-J

INCLUD.2

319-343

DRILL CHUCK 10VLRD-N (W/O CHUCK WRENCH)

319-335

SPINDLE (B)

948-001

RETAINING RING FOR D32 HOLE

600-2VV

BALL BEARING 6002VVCMPS2L

939-544

RETAINING RING FOR D15 SHAFT (10 PCS.)

317-449

TAPPING SCREW (W/FLANGE) D5X50

319-334

GEAR COVER (B)

319-336

GEAR

316-458

TAPPING SCREW D5X40 (BLACK)

319-333

INNER COVER

608-DDM

BALL BEARING 608DDC2PS2L

360-542U

ARMATURE ASS’Y 110V-120V

INCLUD.14,19,20

360-542E

ARMATURE 220V-230V

319-329

FAN GUIDE

981-421

HEX. HD. TAPPING SCREW D4X55

340-486C

STATOR 120V

340-486D

STATOR 110V

340-504E

STATOR 230V-240V

982-631

WASHER (A)

608-VVM

BALL BEARING 608VVC2PS2L

319-328

HOUSING

NAME PLATE

319-331

HANDLE (B)

303-694

TAPPING SCREW (W/FLANGE) D4X35

301-653

TAPPING SCREW (W/FLANGE) D4X20 (BLACK)

319-332

GRIP COVER

319-337

SCREW (PLASTIC TIE) D4X25

HITACHI LABEL

319-330

HANDLE (A)

955-203

BRUSH HOLDER

319-638

INTERNAL WIRE (BLUE) 72L

FOR USA,CAN

320-204

CHOKE COIL (BLUE) 110V

FOR GBR (110V)

320-197

CHOKE COIL (BLUE) 220V-240V

FOR NZL,EUROPE

999-041

CARBON BRUSH (1 PAIR)

319-637

INTERNAL WIRE (BROWN) 72L

FOR USA,CAN

320-203

CHOKE COIL (BROWN) 110V

FOR GBR (110V)

320-196

CHOKE COIL (BROWN) 220V-240V

FOR NZL,EUROPE

316-166

PUSHING BUTTON

319-339

SWITCH (1P SCREW TYPE) W/LOCK

FOR USA,CAN,GBR (110V)

320-195

SWITCH (1P SCREW TYPE) W/LOCK

FOR NZL,EUROPE

984-750

TAPPING SCREW (W/FLANGE) D4X16

937-631

CORD CLIP

981-373

TUBE (D)

953-327

CORD ARMOR D8.8

500-240Z

CORD

(CORD ARMOR D8.8) FOR USA,CAN

500-439Z

CORD

(CORD ARMOR D8.8) FOR NZL

500-461Z

CORD

(CORD ARMOR D8.8) FOR GBR (110V)

Summary of Contents for D 10VF

Page 1: ...D SERVICE MANUAL 10 mm DRILLS D 10VF D 10VG 13 mm DRILLS D 13VF D 13VG Except USA and Canada SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos 0194 0195 0196 0197 Aug 2001 D MODELS D 10VF D 10VG D 13VF D 13VG ...

Page 2: ...Notice for use Specifications and parts are subject to change for improvement Refer to Hitachi Power Tool Technical News for further information ...

Page 3: ...tions 10 7 2 Caution Plate 10 7 3 Precautions on Usage 11 7 4 Attaching Hook A 12 7 5 Attaching Angle Attachment Ass y 13 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 14 8 1 Disassembly 14 8 2 Reassembly 20 8 3 Wiring Diagram 21 8 4 Internal Wire Arrangement and Wiring Work 22 8 5 Insulation Tests 24 8 6 No Load Current Value 24 9 STANDARD REPAIR TIME UNIT SCHEDULES 25 For Model D 10VF 25 For Model...

Page 4: ...apacity of 3 8 10 mm and the Models D 13VF and D 13VG have the drill chuck capacity of 1 2 13 mm Each drill is provided with the function to select switch the drilling speed between HIGH and LOW and is selectable either keyless chuck type or keyed chuck type to meet various market demands The outstanding features are as follows 1 Powerful high performance motor 2 Uniquely designed soft grip handle...

Page 5: ...st powerful in the class and various materials can be efficiently drilled by its power 2 Uniquely designed soft grip handle Most drills featuring a soft grip handle are covered with soft materials at the handle portion only These models however are widely covered with soft materials from the handle to the housing to ensure a non slip grip of the handle even if it is held in various ways 3 Motor co...

Page 6: ... 9 16 32 mm 1 1 4 102 mm 4 D 13VF D 13VG UNF 1 2 20 0 8 mm 10 mm 1 32 3 8 1 5 mm 13 mm 1 16 1 2 AC single phase series commutator motor Housing and handle Glassfiber reinforced polyamide resin Grip cover Glassfiber reinforced polypropylene resin elastomer Gear cover and inner cover Aluminum alloy die casting Variable speed control trigger switch with reversing switch 710 W 1 380 W 750 W Plastic ca...

Page 7: ...ion which covered the tool s electrical system For customers continued safety and electrical shock protection installing Hook A on this drill should ONLY be performed by a HITACHI AUTHORIZED SERVICE CENTER For attaching procedure of Hook A refer to 7 4 Attaching Hook A in this manual Hook A For D 10VF Side handle Code No 981205 ...

Page 8: ... table below shows the drilling capacities when attaching the angle attachment ass y For attaching procedure of the angle attachment ass y refer to 7 5 Attaching Angle Attachment Ass y in this manual Model Speed of angle unit Steel Capacities Wood Twist bit Auger bit Flat spade bit Hole saw Hole saw D 13VF D 13VG LOW 400 min HIGH 900 min LOW 650 min HIGH 1350 min 13 mm 1 2 64 mm 2 1 2 40 mm 1 9 16...

Page 9: ...1 1 4 METABO 20 10 BE560 0 2800 560 Plastic Single Keyless 1 7 Optional DEWALT 25 10 DW221 13 8 0 2500 701 Aluminum Double Keyless 1 6 Capacities Material of gear cover Gear train No load sound pressure level Max torque Max power output No load speed Rated power input Spindle lock Type of drill chuck Side handle Two finger trigger Soft grip handle Net weight Overall length Auger bit Hole saw Twist...

Page 10: ... 1000 520 Aluminum Double Keyless 1 7 DEWALT 30 13 DW236 35 8 0 850 701 Aluminum Double Keyless 1 9 2 2 304 Keyed 294 Capacities Material of gear cover Gear train No load sound pressure level Max torque Max power output No load speed Rated power input Spindle lock Type of drill chuck Side handle Two finger trigger Soft grip handle Net weight Overall length Auger bit Hole saw Twist bit Hole saw Woo...

Page 11: ...F Flat spade bit Test material Western hemlock Thrust 196 N 1000 500 600 700 800 900 0 20 mm dia 25 mm dia HITACHI D 10VF BOSCH GBM10 2RE High speed gear Bit dia mm Drilling speed mm min D 10VG Flat spade bit Test material Western hemlock Thrust 196 N 700 200 300 400 500 600 0 25 mm dia 30 mm dia HITACHI D 10VG BOSCH GBM 10 2 RE Low speed gear MAKITA DP3003 Bit dia mm Drilling speed mm min ...

Page 12: ...D 13VF BOSCH GBM 13 2 RE Low speed gear MAKITA DP4001 Bit dia mm Drilling speed mm min Metabo BE532S R L DEWALT DW236 D 13VG Auger bit Test material Western hemlock 600 100 300 200 400 500 0 25 mm dia 36 mm dia HITACHI D 13VG Bit dia mm Drilling speed mm min BOSCH GBM 13HRE MAKITA DP4003 Metabo BE622S R L ...

Page 13: ...rovide protection against safety hazards the dangers inherent in the use of any electric power tool cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the Drills are listed in the Handling Instructions to enhance the safe efficient use of the tool by the customer Salespersons mu...

Page 14: ...osening direction counterclockwise when viewed from the front Fig 2 Fig 1 Ring Sleeve Loosen Tighten Fig 2 Open end wrench Loosen Fig 3 Spindle Tighten Loosen Fig 4 Handle joint Tighten Loosen Tighten Loosen Side handle 2 Side handle For D 10VG and D 13VF A side handle is supplied with drill It can be installed on either side of the tool for right or left handed use To install the side handle thre...

Page 15: ...ver 26 30 30 30 2 Loosen the Tapping Screws W Flange D4 x 35 24 28 28 28 Tapping Screw W Flange D4 x 20 Black 25 29 29 29 and remove Handle A 29 33 33 33 3 Insert the mounting foot of Hook A into the air vent of Handle B 23 27 27 27 as shown in Figs 6 and 7 4 Mount Handle A 29 33 33 33 and the Grip Cover 26 30 30 30 Refer to 8 2 3 Tightening torque for tightening torque of each screw Be careful no...

Page 16: ... To operate the angle unit at low speed attach the chuck to the angle unit spindle at the side marked LOW and secure the locking screw At this setting the drilling speed is decreased to about 70 and the drilling torque increased to about 150 Fig 9 To operate the angle unit at high speed attach the chuck to the angle unit spindle at the side marked HIGH and secure the locking screw At this setting ...

Page 17: ...sembly 8 1 1 Motor section disassembly 1 Removal of the grip cover Loosen the Screws Plastic Tie D4x25 27 31 31 31 and remove the Grip Cover 26 30 30 30 2 Removal of the handle Loosen the Tapping Screws W Flange D4 x 35 24 28 28 28 and the Tapping Screw W Flange D4 x 20 Black 25 29 29 29 and remove Handle A 29 33 33 33 and Handle B 23 27 27 27 3 Removal of the carbon brushes Using a small diameter...

Page 18: ...Chuck until the wrench is at about a 30 angle to the bench top and strike the wrench sharply with a hammer so the drill chuck turns in the counterclockwise direction Fig 15 If the Drill Chuck cannot be removed by striking the wrench do not strike the wrench forcibly and try another way as follows b Hold the Spindle 5 5 5 5 with the open end wrench secured to the vise as shown in Fig 16 Mount the p...

Page 19: ...l chuck Fig 17 Fig 17 Turn it counterclockwise Drill chuck Ring Ass y and Ring for 10 mm drill chuck J 90 for 13 mm drill chuck J 78 Wrench Ass y J 140 Vise 8 1 3 Gear cover section disassembly 1 Removal of the second pinion except the Model D 10VF Second Pinion 13 13 13 can be removed by tapping the end of Gear Cover A 10 10 10 2 Disassembly of the second pinion Place the end surface of the First...

Page 20: ...m the Spindle Figs 19 and 20 CAUTION Be sure to replace both the spindle and the gear or the final gear with new ones Fig 19 Fig 20 Push 33 mm dia Gear Cover B 10 Spindle B 5 Gear 11 Model D 10VF Models D 10VG D 13VF and D 13VG 33 mm dia Gear Cover A 10 10 10 Final Gear 12 12 12 Push Spindle A 5 5 5 4 Removal of the gear cover and the inner cover from the housing Loosen the Tapping Screws D5 9 9 9...

Page 21: ... mm dia Inner Cover 13 17 17 17 6 Removal of the stator from the housing First disconnect the internal wires from the Switch 35 39 39 39 To disconnect the internal wires from switch insert a small flat blade screwdriver into the windows near the terminals and pull out the internal wires Remove the Hex Hd Tapping Screws D4 x 55 17 21 21 21 and tap the end surface of the Housing 21 25 25 25 slightly...

Page 22: ...the Ball Bearing 604 604 on a tubular jig and press down on the Spindle 607 607 with a hand press Fig 23 8 1 4 Angle attachment ass y optional accessory disassembly 1 Removal of the drill chuck from the angle unit The drill chuck can be removed from angle unit in the same manner it was removed from the drill however always remove angle unit from the drill before attempting to remove the drill chuc...

Page 23: ...3VF and D 13VG Teeth of the Armature Ass y 19 19 19 Teeth of the First Gear 14 14 14 Second Pinion 13 13 13 Final Gear 12 12 12 Metal portion of the Inner Cover 17 17 17 Inside of Gear Cover A 10 10 10 15 g 2 For the angle attachment ass y Optional accessory Apply Motor Grease No 29 to the following portions Inside of the Angle Head Ass y 612 612 15 g 8 2 3 Tightening torque 1 Special Screw Left H...

Page 24: ...G D 13VF and D 13VG Cord Armature Choke coil Black or brown White or blue Gray White Stator D 10VF Brown Other models Blue Red Black Speed control switch Reversing switch Fig 24 Stator Choke coil Noise suppressor D 10VF Blue Other models Brown ...

Page 25: ... 4 Internal Wire Arrangement and Wiring Work A Internal wire arrangement Black Stator White Stator D 10VF Blue Others Brown Put the neutral conductor of the noise suppressor around the boss with a minimum of slack Put the choke coil over the ribs of the handle Red Stator White Stator Black or brown Cord Neutral conductor Noise suppressor Neutral conductor Noise suppressor ...

Page 26: ... Black Stator Brown Choke coil White Stator Blue Choke coil Fig 27 D 10VG D 13VF D 13VG 2 Wiring of speed control switch Fig 28 Black Stator Blue Choke coil White Stator Brown Choke coil Gray Stator Red Stator Black or brown Stator White or blue Cord Noise suppressor ...

Page 27: ...ore with DC 500 V Megohm Tester Dielectric strength AC 4 000 V 1 minute with no abnormalities 220 V 240 V and 110 V for U K products AC 2 500 V 1 minute with no abnormalities 110 V 127 V except U K products 8 6 No Load Current Value After no load operation for 30 minutes the no load current value should be as follows Voltage V Current A Max 3 0 110 2 0 220 2 0 230 2 0 240 ...

Page 28: ... 10 20 30 40 Fixed Variable D 10VF Work Flow 60 min 50 Handle A Handle B Switch Cord Pushing Button Carbon Brush x 2 pcs Housing Stator Armature Ass y Ball Bearing 608VV Ball Bearing 608DD Inner Cover Gear Cover B Gear Spindle B Ball Bearing 6002VV General Assembly ...

Page 29: ...dle A Handle B Switch Cord Pushing Button Carbon Brush x 2 pcs Housing Stator Armature Ass y Ball Bearing 608VV Ball Bearing 608DD Inner Cover Second Pinion First Gear Ball Bearing 627VV Ball Bearing 606ZZ Gear Cover A Final Gear Spindle A Ball Bearing 6002VV General Assembly D 10VG D 13VG D 13VF ...

Page 30: ... 27 ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VF 2001 8 21 E2 0194 1 8 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 501 30 31 32 34 35 36 37 38 39 33 41 1 2 3 4 4 27 40 ...

Page 31: ...ASHER A 1 20 608 VVM BALL BEARING 608VVC2PS2L 1 21 319 328 HOUSING 1 22 NAME PLATE 1 23 319 331 HANDLE B 1 24 303 694 TAPPING SCREW W FLANGE D4X35 2 25 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 26 319 332 GRIP COVER 1 27 319 337 SCREW PLASTIC TIE D4X25 2 28 HITACHI LABEL 1 29 319 330 HANDLE A 1 30 955 203 BRUSH HOLDER 2 31 319 638 INTERNAL WIRE BLUE 72L 1 FOR USA CAN 31 320 204 CHOKE COIL BLUE ...

Page 32: ...DESCTIPTION REMARKS NO USED PARTS 40 500 435Z CORD 1 CORD ARMOR D8 8 FOR GBR 230V 40 500 247Z CORD 1 CORD ARMOR D8 8 FOR NOR DEN SWE FIN 40 500 409Z CORD 1 CORD ARMOR D8 8 FOR EUROPE 41 320 198 NOISE SUPPRESSOR 1 EXCEPT USA CAN 8 01 D 10VF ...

Page 33: ... ACCESSORIES OPTIONAL ACCESSORIES ITEM NO CODE NO DESCTIPTION REMARKS NO USED ITEM NO CODE NO DESCTIPTION REMARKS NO USED D 10VF 501 319 543 CASE 1 601 981 205 SIDE HANDLE FOR M10 1 602 317 676 HOOK A 1 Printed in Japan 010821N 8 01 ...

Page 34: ...LECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VG 2001 8 21 E2 0195 1 8 5 6 7 9 10 11 17 18 19 20 21 22 23 24 25 26 27 28 32 34 36 37 38 39 40 41 42 33 45 1 2 3 12 13 14 15 35 43 44 4 4 16 29 30 31 501 502 ...

Page 35: ...20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 486C STATOR 120V 1 22 340 486D STATOR 110V 1 22 340 504E STATOR 230V 240V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 30 319 332 GRIP COVER 1 31 319 337 SCREW PLAS...

Page 36: ... 44 500 240Z CORD 1 CORD ARMOR D8 8 FOR USA CAN 44 500 461Z CORD 1 CORD ARMOR D8 8 FOR GBR 110V 44 500 435Z CORD 1 CORD ARMOR D8 8 FOR GBR 230V 44 500 247Z CORD 1 CORD ARMOR D8 8 FOR NOR DEN SWE FIN 44 500 409Z CORD 1 CORD ARMOR D8 8 FOR EUROPE 45 320 198 NOISE SUPPRESSOR 1 EXCEPT USA CAN 8 01 D 10VG ...

Page 37: ... ACCESSORIES OPTIONAL ACCESSORIES ITEM NO CODE NO DESCTIPTION REMARKS NO USED ITEM NO CODE NO DESCTIPTION REMARKS NO USED D 10VG 501 981 205 SIDE HANDLE FOR M10 1 502 319 543 CASE 1 Printed in Japan 010821N 8 01 601 317 676 HOOK A 1 ...

Page 38: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 13VF 2001 8 21 E2 0196 1 2 3 4 8 5 6 7 9 10 11 12 13 14 17 18 19 20 21 22 23 24 25 26 32 34 35 36 37 45 38 39 40 41 42 33 501 4 15 16 27 28 29 30 31 43 44 502 ...

Page 39: ... 36 602 612 602 605 613 603 604 605 606 607 608 609 610 611 8 01 D 13VF ...

Page 40: ...20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 494C STATOR 120V 1 22 340 486D STATOR 110V 1 22 340 504E STATOR 230V 240V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 30 319 332 GRIP COVER 1 31 319 337 SCREW PLAS...

Page 41: ...OR CORD 44 500 240Z CORD 1 CORD ARMOR D8 8 FOR USA CAN 44 500 439Z CORD 1 CORD ARMOR D8 8 FOR AUS NZL 44 500 461Z CORD 1 CORD ARMOR D8 8 FOR GBR 110V 44 500 435Z CORD 1 CORD ARMOR D8 8 FOR GBR 230V 44 500 247Z CORD 1 CORD ARMOR D8 8 FOR NOR DEN SWE FIN 44 500 409Z CORD 1 CORD ARMOR D8 8 FOR EUROPE 45 320 198 NOISE SUPPRESSOR 1 EXCEPT USA CAN D 13VF 8 01 ...

Page 42: ...Y 1 INCLUD 603 614 602 670 714 NEEDLE BEARING HK0810 2 603 986 149 PINION 1 604 630 1VV BALL BEARING 6301VVCMPS2L 1 605 986 147 RETAINING RING FOR D37 HOLE 2 606 932 819 WOODRUFF KEY 3X10 1 607 986 146 SPINDLE 1 608 986 143 COUPLING 1 609 986 142 JOINT SLEEVE 1 610 949 632 BOLT M8X45 10 PCS 2 611 949 426 WASHER M8 10 PCS 2 612 986 144 ANGLE HEAD ASS Y 1 INCLUD 602 613 986 156 SPINDLE AND GEAR SET ...

Page 43: ... 40 ALTERNATIVE PARTS ITEM NO CODE NO DESCTIPTION REMARKS NO USED D 13VF Printed in Japan 010821N 8 01 ...

Page 44: ...ECTRIC TOOL PARTS LIST LIST NO DRILL Model D 13VG 2001 8 21 E2 0197 1 2 3 4 4 8 5 6 7 9 10 11 12 13 14 17 18 19 20 21 22 23 24 25 26 32 34 35 36 37 39 40 41 42 33 45 38 15 16 27 28 29 30 31 43 44 501 502 503 ...

Page 45: ... 42 8 01 D 13VG 602 612 602 613 605 603 604 605 606 606 609 610 611 608 ...

Page 46: ...43F ARMATURE 240V 1 20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 494C STATOR 120V 1 22 340 504E STATOR 230V 240V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 30 319 332 GRIP COVER 1 31 319 337 SCREW PLASTIC TI...

Page 47: ... DESCTIPTION REMARKS NO USED PARTS 8 01 D 13VG 44 500 439Z CORD 1 CORD ARMOR D8 8 FOR AUS NZL 44 500 247Z CORD 1 CORD ARMOR D8 8 FOR NOR DEN SWE FIN 44 500 409Z CORD 1 CORD ARMOR D8 8 FOR EUROPE 45 320 198 NOISE SUPPRESSOR 1 EXCEPT USA CAN ...

Page 48: ...TTACHMENT ASS Y 1 INCLUD 603 614 602 670 714 NEEDLE BEARING HK0810 2 603 986 149 PINION 1 604 630 1VV BALL BEARING 6301VVCMPS2L 1 605 986 147 RETAINING RING FOR D37 HOLE 2 606 932 819 WOODRUFF KEY 3X10 1 607 986 146 SPINDLE 1 608 986 143 COUPLING 1 609 986 142 JOINT SLEEVE 1 610 949 632 BOLT M8X45 10 PCS 2 611 949 426 WASHER M8 10 PCS 2 612 986 144 ANGLE HEAD ASS Y 1 INCLUD 602 613 986 156 SPINDLE...

Page 49: ... 46 ITEM NO CODE NO DESCTIPTION REMARKS NO USED D 13VG Printed in Japan 010821N 8 01 ...

Page 50: ......

Page 51: ...VICE MANUAL 3 8 10 mm DRILLS D 10VF D 10VG 1 2 13 mm DRILLS D 13VF D 13VG for USA and Canada only SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos 0194 0195 0196 0197 Jan 2001 D MODELS D 10VF D 10VG D 13VF D 13VG ...

Page 52: ...Notice for use Specifications and parts are subject to change for improvement Refer to Hitachi Power Tool Technical News for further information ...

Page 53: ...ES PROMOTION 12 7 1 Handling Instructions 12 7 2 Caution Plate 12 7 3 Precautions on Usage 13 7 4 Attaching Hook A 15 7 5 Attaching Angle Attachment Ass y 16 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 17 8 1 Disassembly 17 8 2 Reassembly 23 8 3 Wiring Diagram 24 8 4 Internal Wire Arrangement and Wiring Work 26 8 5 Insulation Tests 32 8 6 No Load Current Value 32 9 STANDARD REPAIR TIME UNIT SCHEDU...

Page 54: ...10 mm and the Models D 13VF and D 13VG have the drill chuck capacity of 1 2 13 mm Each drill is provided with the function to select switch the drilling speed between HIGH and LOW and is selectable either keyless chuck type or keyed chuck type except the Model D 13VG to meet various market demands The outstanding features are as follows 1 Powerful motor rated current 9 A class leader 2 Uniquely de...

Page 55: ...andle Most drills featuring a soft grip handle are covered with soft materials at the handle portion only These models however are widely covered with soft materials from the handle to the housing to ensure a non slip grip of the handle even if it is held in various ways 3 Motor cooling air is discharged toward the front These models are so constructed that the motor cooling air is discharged towa...

Page 56: ... 1 5 mm 13 mm AC single phase 120 V 60 Hz AC single phase series commutator motor Housing and handle Glassfiber reinforced polyamide resin Grip cover Glassfiber reinforced polypropylene resin elastomer Gear cover and inner cover Aluminum alloy die casting Variable speed control trigger switch with reversing switch 9 A 1 020 W 1 37 HP 500 W 0 67 HP 710 W 0 95 HP Plastic case in corrugated cardboard...

Page 57: ...ion which covered the tool s electrical system For customers continued safety and electrical shock protection installing Hook A on this drill should ONLY be performed by a HITACHI AUTHORIZED SERVICE CENTER For attaching procedure of Hook A refer to 7 4 Attaching Hook A in this manual Hook A For D 10VF Side handle Code No 981205 ...

Page 58: ...apacities when attaching the angle attachment ass y For attaching procedure of the angle attachment ass y refer to 7 5 Attaching The Angle Attachment Ass y in this manual Model Speed of angle unit Steel Capacities Wood Twist bit Self feed bit Auger bit Flat spade bit Hole saw Hole saw D 13VF D 13VG LOW 400 min HIGH 900 min LOW 650 min HIGH 1350 min 1 2 13 mm 2 1 2 64 mm 1 1 2 38 mm 1 1 2 38 mm 2 1...

Page 59: ... 10 E1 E2 P D 10VF Note that the data marked with asterisk is the factory test result Flat spade bit Capacities Material of gear cover Electric brake Gear train No load sound pressure level Max torque Max power output Full load power output Full load speed No load speed Rated voltage Rated current Spindle lock for keyless chuck Type of drill chuck Side handle Two finger trigger Soft grip handle Ne...

Page 60: ...01 Keyless Keyed 2 51 1 1 2 38 2 51 1 1 8 29 2 1 8 54 1 1 2 38 2 1 8 54 2 51 1 1 2 38 Forward 79 Reverse 84 Flat spade bit Capacities Material of gear cover Electric brake Gear train No load sound pressure level Max torque Max power output Full load power output Full load speed No load speed Rated voltage Rated current Spindle lock for keyless chuck Type of drill chuck Side handle Two finger trigg...

Page 61: ...results are based on actual factory tests and should be used as a reference only 35 7 16 900 15 3 4 400 19 11 16 500 23 19 32 600 27 9 16 700 31 1 2 800 0 3 4 20 mm 1 25 mm 7 8 22 mm HITACHI D 10VF E1 P Bit dia in Drilling speed in min D 10VF Twist bit Test material Mild steel Thrust 66 2 lb 294 N Values in parentheses are in mm min Flat spade bit Test material Western hemlock Thrust 44 1 lb 196 N...

Page 62: ...illing speed in min 3 16 5 3 8 10 9 16 15 3 4 20 0 1 4 6 5 mm 3 8 10 mm 5 16 8 mm HITACHI D 10VG E1 P1 Bit dia in Drilling speed in min D 10VG Twist bit Test material Mild steel Thrust 66 2 lb 294 N Values in parentheses are in mm min Flat spade bit Test material Western hemlock Thrust 44 1 lb 196 N Values in parentheses are in mm min ...

Page 63: ...1100 23 19 32 600 27 9 16 700 31 1 2 800 35 7 16 900 39 3 8 1000 0 7 8 22 mm 1 1 4 32 mm 1 25 mm HITACHI D 13VF E1 P1 Bit dia in Drilling speed in min D 13VF Auger bit Test material Western hemlock Values in parentheses are in mm min Self feed bit 2 1 8 54 mm Test material Western hemlock Values in parentheses are in mm min ...

Page 64: ...I D 13VG E P1 Bit dia in Drilling speed in min D 13VG Auger bit Test material Western hemlock Values in parentheses are in mm min Self feed bit 2 9 16 65 mm Test material Western hemlock Values in parentheses are in mm min 4 100 7 7 8 200 11 13 16 300 15 3 4 400 19 11 16 500 0 HITACHI D 13VG P1 E Drilling speed in min ...

Page 65: ...ep of design manufacture and inspection to provide protection against safety hazards the dangers inherent in the use of any electric power tool cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the Drills are listed in the Handling Instructions to enhance the safe efficient use...

Page 66: ...p the ring and turn the sleeve in the clockwise direction Tighten securely Fig 1 2 Dismounting of the bit To remove the bit firmly grasp the ring and turn the sleeve in the counterclockwise direction Fig 1 If it is hard to loosen the sleeve fix the spindle using the open end wrench hold the sleeve firmly and turn it in the loosening direction counterclockwise when viewed from the front Fig 2 Fig 1...

Page 67: ...ength of the carbon brushes is 5 mm or less replace them with new ones If the trouble still persists replace the armature ass y 2 Side handle For D 10VG and D 13VF A side handle is supplied with drill It can be installed on either side of the tool for right or left handed use To install the side handle thread it into the socket on the desired side of the tool and tighten it securely Fig 3 For D 13...

Page 68: ...er 26 30 30 30 2 Loosen the Tapping Screws W Flange D4 x 35 24 28 28 28 Tapping Screw W Flange D4 x 20 Black 25 29 29 29 and remove Handle A 29 33 33 33 3 Insert the mounting foot of Hook A into the air vent of Handle B 23 27 27 27 as shown in Figs 6 and 7 4 Mount Handle A 29 33 33 33 and the Grip Cover 26 30 30 30 Refer to 8 2 3 Tightening torque for tightening torque of each screw Be careful not...

Page 69: ...Fig 8 To operate the angle unit at low speed attach the chuck to the angle unit spindle at the side marked LOW and secure the locking screw At this setting the drilling speed is decreased to about 70 and the drilling torque increased to about 150 Fig 9 To operate the angle unit at high speed attach the chuck to the angle unit spindle at the side marked HIGH and secure the locking screw At this set...

Page 70: ...sembly 8 1 1 Motor section disassembly 1 Removal of the grip cover Loosen the Screws Plastic Tie D4x25 27 31 31 31 and remove the Grip Cover 26 30 30 30 2 Removal of the handle Loosen the Tapping Screws W Flange D4 x 35 24 28 28 28 and the Tapping Screw W Flange D4 x 20 Black 25 29 29 29 and remove Handle A 29 33 33 33 and Handle B 23 27 27 27 3 Removal of the carbon brushes Using a small diameter...

Page 71: ...Chuck until the wrench is at about a 30 angle to the bench top and strike the wrench sharply with a hammer so the drill chuck turns in the counterclockwise direction Fig 15 If the Drill Chuck cannot be removed by striking the wrench do not strike the wrench forcibly and try another way as follows b Hold the Spindle 5 5 5 5 with the open end wrench secured to the vise as shown in Fig 16 Mount the p...

Page 72: ...l chuck Fig 17 Fig 17 Turn it counterclockwise Drill chuck Ring Ass y and Ring for 10 mm drill chuck J 90 for 13 mm drill chuck J 78 Wrench Ass y J 140 Vise 8 1 3 Gear cover section disassembly 1 Removal of the second pinion except the Model D 10VF Second Pinion 13 13 13 can be removed by tapping the end of Gear Cover A 10 10 10 2 Disassembly of the second pinion Place the end surface of the First...

Page 73: ... from the Spindle Figs 19 and 20 CAUTION Be sure to replace both the spindle and the gear or the first gear with new ones Fig 19 Fig 20 Push 33 mm dia Gear Cover 10 Spindle 5 Gear 11 Model D 10VF Models D 10VG D 13VF and D 13VG 33 mm dia Gear Cover 10 10 10 Final Gear 12 12 12 Push Spindle 5 5 5 4 Removal of the gear cover and the inner cover from the housing Loosen the Tapping Screws D5 9 9 9 9 1...

Page 74: ...70 mm dia Inner Cover 13 17 17 17 6 Removal of the stator from housing First disconnect the internal wires from the Switch 35 39 39 39 To disconnect the internal wires from switch insert a small flat blade screwdriver into the windows near the terminals and pull out the internal wires Remove the Hex Hd Tapping Screws D4 x 55 17 21 21 21 and tap the end surface of the Housing 21 25 25 25 slightly w...

Page 75: ...the Ball Bearing 604 604 on a tubular jig and press down on the Spindle 607 607 with a hand press Fig 23 8 1 4 Angle attachment ass y optional accessory disassembly 1 Removal of the drill chuck from the angle unit The drill chuck can be removed from angle unit in the same manner it was removed from the drill however always remove angle unit from the drill before attempting to remove the drill chuc...

Page 76: ...f the First Gear 14 14 14 Second Pinion 13 13 13 Final Gear 12 12 12 Metal portion of the Inner Cover 17 17 17 Inside of the Gear Cover A 10 10 10 15 g 2 For the angle attachment ass y Optional accessory Apply Motor Grease No 29 to the following portions Inside of the Angle Head Ass y 612 612 15 g 8 2 3 Tightening torque 1 Special Screw M6 1 1 1 1 40 to 60 kgf cm 34 7 to 52 1 in lbs 2 Tapping Scre...

Page 77: ... Cord Armature Blue Black White Gray White Stator Stator Brown Red Black Speed control switch Reversing switch 1 2 M2 C2 C1 M1 4 2 3 1 Cord Armature Brown Black White Gray White Stator Stator Blue Red Black Speed control switch Reversing switch 1 2 M2 C2 C1 M1 4 2 3 1 ...

Page 78: ... 25 Fig 26 Cord Armature Blue Black White Gray Brake coil Stator Brown Yellow Black Speed control switch Reversing switch 1 2 M3 C2 C1 M1 3 1 4 2 White M2 3 Models D 13VF and D 13VG ...

Page 79: ...ent 1 Model D 10VF Brush terminal White Stator 18 Carbon brush Brown Internal Wire 33 Red Stator 18 Cord 40 Gray Stator 18 Blue Internal Wire 31 Blue Internal Wire 31 White Black Switch 35 Handle B 23 Put the gray internal wire coming from the Stator 18 in the groove of Handle B 23 ...

Page 80: ...ernal Wire 35 Brown Internal Wire 37 Gray Stator 22 Brown Inernal Wire 37 White Black Handle B 27 Put the gray internal wire coming from the Stator 22 in the groove of Handle B 27 Fig 28 Blue Internal Wire 35 White Stator 22 Red Stator 22 Switch 39 Cord 44 ...

Page 81: ...nternal Wire 37 37 Cord 44 44 Brown Internal Wire 37 37 Switch 39 39 Handle B 27 27 Put the black internal wire coming from the Stator 22 22 in the groove of Handle B 27 27 Fig 29 Blue Internal Wire 35 35 White Stator 22 22 Yellow Stator 22 22 Black White Gray Switch 39 39 Black Stator 22 22 ...

Page 82: ...1 Wiring of reversing switch Fig 30 Stator 18 Black Internal Wire 33 Brown White Stator 18 Blue Internal Wire 31 3 1 2 4 2 Wiring of speed control switch Fig 31 Black Cord 40 Stator 18 Gray M2 M1 1 2 C2 M2 C1 M1 White Cord 40 2 Stator 18 Red ...

Page 83: ... reversing switch Fig 32 Internal Wire 35 Blue Brown Internal Wire 37 3 1 2 4 2 Wiring of speed control switch Fig 33 Black Stator 44 Stator 22 Gray M2 M1 1 2 C2 M2 C1 M1 White Cord 44 2 Stator 22 Red White Stator 22 Stator 22 Black ...

Page 84: ...g 34 Internal Wire 35 35 Blue 3 1 2 4 2 Wiring of speed control switch Fig 35 Gray Switch 39 39 Cord 44 44 White M2 M3 2 C2 M2 C1 M1 Stator 22 22 Yellow White Stator 22 22 Switch 39 39 Gray Stator 22 22 Black M3 M1 1 Brown Internal Wire 37 37 1 2 Cord 44 44 Black ...

Page 85: ... conduct the dielectric strength test Insulation resistance 7 MΩ or more with DC 500 V Megohm Tester Dielectric strength AC 2500 V 1minute with no abnormalities 8 6 No Load Current Value After no load operation for 30 minutes the no load current value should be as follows Voltage V 3 0 Current A Max 120 ...

Page 86: ... 10 20 30 40 Fixed Variable D 10VF Work Flow 60 min 50 Handle A Handle B Switch Cord Pushing Button Carbon Brush x 2 pcs Housing Stator Armature Ass y Ball Bearing 608VV Ball Bearing 608DD Inner Cover Gear Cover B Gear Spindle B Ball Bearing 6002VV General Assembly ...

Page 87: ...dle A Handle B Switch Cord Pushing Button Carbon Brush x 2 pcs Housing Stator Armature Ass y Ball Bearing 608VV Ball Bearing 608DD Inner Cover Second Pinion First Gear Ball Bearing 627VV Ball Bearing 606ZZ Gear Cover A Final Gear Spindle A Ball Bearing 6002VV General Assembly D 10VG D 13VG D 13VF ...

Page 88: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VF 2000 12 20 E1 0194 ...

Page 89: ...5 360 542U ARMATURE ASS Y 120V 1 INCLUD 14 19 20 16 319 329 FAN GUIDE 1 17 981 421 HEX HD TAPPING SCREW D4X55 2 18 340 486C STATOR 120V 1 19 982 631 WASHER A 1 20 608 VVM BALL BEARING 608VVC2PS2L 1 21 319 328 HOUSING 1 22 NAME PLATE 1 23 319 331 HANDLE B 1 24 303 694 TAPPING SCREW W FLANGE D4X35 2 25 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 26 319 332 GRIP COVER 1 27 319 337 SCREW PLASTIC TIE ...

Page 90: ...S STANDARD ACCESSORIES OPTIONAL ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED ITEM NO CODE NO DESCRIPTION REMARKS NO USED 501 319 543 CASE 1 601 981 205 SIDE HANDLE FOR M10 1 602 317 676 HOOK A 1 D 10VF 12 00 ...

Page 91: ... ALTERNATIVE PARTS ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS Printed in Japan 001220N 12 00 D 10VF ...

Page 92: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VG 2000 12 20 E1 0195 ...

Page 93: ...X40 BLACK 1 17 319 344 INNER COVER 1 18 608 DDM BALL BEARING 608DDC2PS2L 1 19 360 543U ARMATURE ASS Y 120V 1 INCLUD 18 23 24 20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 486C STATOR 120V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW ...

Page 94: ...S STANDARD ACCESSORIES OPTIONAL ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED ITEM NO CODE NO DESCRIPTION REMARKS NO USED D 10VG 12 00 501 981 205 SIDE HANDLE FOR M10 1 502 319 543 CASE 1 601 317 676 HOOK A 1 ...

Page 95: ... ALTERNATIVE PARTS ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS Printed in Japan 001220N 12 00 D 10VG ...

Page 96: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 13VF 2000 12 20 E1 0196 ...

Page 97: ...D 13VF 12 00 ...

Page 98: ... 344 INNER COVER 1 18 608 DDM BALL BEARING 608DDC2PS2L 1 19 360 543U ARMATURE ASS Y 120V 1 INCLUD 18 23 24 20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 494C STATOR 120V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW W FLANGE D4X20 BLA...

Page 99: ...ACHMENT ASS Y 1 INCLUD 603 614 602 670 714 NEEDLE BEARING HK0810 2 603 986 149 PINION 1 604 630 1VV BALL BEARING 6301VVCMPS2L 1 605 986 147 RETAINING RING FOR D37 HOLE 2 606 932 819 WOODRUFF KEY 3X10 1 607 986 146 SPINDLE 1 608 986 143 COUPLING 1 609 986 142 JOINT SLEEVE 1 610 949 632 BOLT M8X45 10 PCS 2 611 949 426 WASHER M8 10 PCS 2 612 986 144 ANGLE HEAD ASS Y 1 INCLUD 602 613 986 156 SPINDLE A...

Page 100: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 13VG 2000 12 20 E1 0197 ...

Page 101: ...D 13VG 12 00 ...

Page 102: ...8 DDM BALL BEARING 608DDC2PS2L 1 19 360 543U ARMATURE ASS Y 120V 1 INCLUD 18 23 24 20 319 329 FAN GUIDE 1 21 981 421 HEX HD TAPPING SCREW D4X55 2 22 340 494C STATOR 120V 1 23 982 631 WASHER A 1 24 608 VVM BALL BEARING 608VVC2PS2L 1 25 319 328 HOUSING 1 26 NAME PLATE 1 27 319 331 HANDLE B 1 28 303 694 TAPPING SCREW W FLANGE D4X35 2 29 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 1 30 319 332 GRIP COV...

Page 103: ...528 ANGLE ATTACHMENT ASS Y 1 INCLUD 603 614 602 670 714 NEEDLE BEARING HK0810 2 603 986 149 PINION 1 604 630 1VV BALL BEARING 6301VVCMPS2L 1 605 986 147 RETAINING RING FOR D37 HOLE 2 606 932 819 WOODRUFF KEY 3X10 1 607 986 146 SPINDLE 1 608 986 143 COUPLING 1 609 986 142 JOINT SLEEVE 1 610 949 632 BOLT M8X45 10 PCS 2 611 949 426 WASHER M8 10 PCS 2 612 986 144 ANGLE HEAD ASS Y 1 INCLUD 602 613 986 ...

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