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Hitachi CG 24EBD Series Service Manual Download Page 5

-4-

Weak spark 

Fouled or defective spark 
plug 

Cleaning or 
replacement

Improper fuel-air 
mixture

Clogged fuel filter ass'y 

Cleaning

Clogged carburetor 

Cleaning

Defective carburetor ass'y 

Inspection or 

replacement

No compression

Worn piston rings 

Replacement

Worn oil seals 

Replacement

Broken magneto rotor ass'y key 

Replacement

Improper fuel-air 
mixture

Clogged fuel filter ass'y 

Cleaning

Clogged carburetor 

Cleaning

Defective carburetor ass'y 

Inspection or 
replacement

Improper fuel-air 
mixture

Clogged fuel filter ass'y 

Cleaning

Clogged carburetor 

Cleaning

Defective carburetor ass'y 

Inspection or 
replacement

Clogged element of air cleaner ass'y 

Cleaning

Carbon clogged in muffler, cylinder or 
exhaust vents 

Cleaning

Defective ignition coil ass'y 

Replacement

Defective gasket or packing seal 

Replacement

Improper carburetor adjustment 

Readjustment

Defective carburetor ass'y 

Inspection or 
replacement

Defective carburetor ass'y 

Inspection or 
replacement

Idling adjustment of carburetor too high 

Readjustment

Worn clutch section 

Replacement

Yes

Does the engine accelerate when 
throttle trigger is triggered? 

Yes

No 

Does the engine stop when the 
choke lever is open? 

Does the engine stop at idling? 

Is fuel consumption excessive? 

Does the cutting attachment 
rotate at idling speed? 

Engine starts. Does combustion 
continue? 

Yes 

No

Yes

No 

No

Yes 

Yes

No 

Summary of Contents for CG 24EBD Series

Page 1: ... 24EBS S CG 27EBSP S CG 27EBS S CG 24EBSP SL CG 24EBS SL CG 27EBSP SL CG 27EBS SL CG 24EBDP SL CG 24EBD SL CG 27EBDP SL CG 27EBD SL LIST Nos CG 24EBSP F056 CG 27EBSP F060 CG 24EBS F055 CG 27EBS F059 CG 24EBDP F054 CG 27EBDP F058 CG 24EBD F053 CG 27EBD F057 Apr 2014 PRODUCT NAME Hitachi Engine Brush Cutter Grass Trimmer Models CG 24EBSP SL S CG 24EBS SL S CG 24EBDP SL SLN CG 24EBD SL SLN CG 27EBSP ...

Page 2: ...t continue idling Weak sparking Stained or defective spark plug Clean or replace Improper air gap Adjust Defective coil Replace Weak compression Defective piston ring Replace Defective oil seal of crank chamber Proper sparking and compression Clogged carburetor ass y Clean Defective carburetor ass y Check or replace Clogged fuel filter ass y Clean or replace Folded or improperly connected or damag...

Page 3: ...d other hot components as well as the high tension cable or spark plug otherwise you run the risk of a serious burn injury or electric shock When a cutting attachment is mounted on the unit carefully confirm that no one else is in the immediate area before starting the engine When repairing the unit indoors or in other protected areas carefully ensure there is adequate ventilation Upon completing ...

Page 4: ...ble or internal wires Repair or replacement Defective coil Replacement Excessive clearance between circumference of rotor fan and coil Readjustment Clogged air vent valve of tank cap ass y Replacement Clogged carburetor Cleaning Clogged fuel filter ass y Cleaning or replacement Defective primer pump of air cleaner ass y Replacement or readjustment Defective piston rings Cleaning or replacement Wor...

Page 5: ...buretor ass y Inspection or replacement Clogged element of air cleaner ass y Cleaning Carbon clogged in muffler cylinder or exhaust vents Cleaning Defective ignition coil ass y Replacement Defective gasket or packing seal Replacement Improper carburetor adjustment Readjustment Defective carburetor ass y Inspection or replacement Defective carburetor ass y Inspection or replacement Idling adjustmen...

Page 6: ...A 13 13 13 13 from the Cylinder 19 19 19 19 Use a wire brush to thoroughly clean off any carbon on the electrodes of the Spark Plug Ass y BMR7A 13 13 13 13 If the gap between the electrodes is improper readjust it as shown in the figure If the electrodes are wet with fuel use a clean soft cloth to thoroughly wipe the fuel off Then remove any residual fuel in the Cylinder 19 19 19 19 by following t...

Page 7: ...ckness gauge 5 After securely tightening the Hex Socket Hd Bolts W Washers M4 x 18 118 118 118 118 confirm that the clearance is between 0 2 mm and 0 4 mm 4 Wiring diagram Wiring should be done as shown in the diagram below The Cord 122 122 122 122 is connected to the connector on the Ignition Coil Ass y 119 119 119 119 The Earth Cord 123 123 123 123 is fastened to the Ignition Coil Ass y 119 119 ...

Page 8: ...of plug cap CG 24EBSP S CG 24EBS S CG 27EBSP S CG 27EBS S CG 24EBSP SL CG 24EBS SL CG 24EBDP SL SLN CG 24EBD SL SLN CG 27EBSP SL CG 27EBS SL CG 27EBDP SL SLN CG 27EBD SL SLN Cord 122 122 122 122 Earth Cord 123 123 123 123 Hex Socket Hd Bolts W Washers M4 x 18 118 118 118 118 Ignition Coil Ass y 119 119 119 119 Throttle Lever B 151 151 Throttle Lever A Ass y 99 99 99 99 Handle Right 156 156 ...

Page 9: ... surfaces of the Piston 49 49 50 50 and the Cylinder 19 19 19 19 7 Cleaning the element Open the Cleaner Cover 45 45 46 46 of Air Cleaner A Ass y 46 46 47 47 Remove the Cleaner Element 44 44 45 45 and clean it with compressor air If the Cleaner Element 44 44 45 45 is heavily stained clean it with gasoline and dry it well before reassembly 8 Replacing the fuel pipe If a crack is found on the Fuel P...

Page 10: ...30 130 130 Fuel Pipe 125 125 125 125 Fuel Pipe L70 41 41 42 42 Carburetor Ass y WYC 36 24 24 WYC 37 25 25 WYC 30 Refer to the parts list of each model Air Cleaner A Ass y 46 46 47 47 Cleaner Cover 45 45 46 46 Cleaner Element 44 44 45 45 Priming Pump Comp 43 43 44 44 Air Cleaner Housing 42 42 43 43 Pump Filter Body Comp 134 134 133 133 ...

Page 11: ...dling In such case increase the speed but do not allow the cutting attachment to rotate 10 Cleaning the spindle lock 1 Disassembly a Loosen the U Nut Left Hand M10 170 180 170 180 of the Gear Case Ass y 4BB 160 170 160 170 and then remove the Nut Cover 169 179 169 179 Cutter Holder B 168 178 168 178 and Cutter Holder A 167 177 167 177 b Remove the press fitted Cap 163 173 163 173 and then remove t...

Page 12: ...Cutter Holder B 168 178 168 178 Cutter Holder A 167 177 167 177 Cap 163 173 163 173 Spring 164 174 164 174 Lock Pin 166 176 166 176 Hex Socket Hd Bolt M5 x 30 161 171 161 171 Screw 5 x 12 W S 162 172 162 172 Bolt W Plus M6 x 8 165 175 165 175 Gear Case Ass y 4BB 160 170 160 170 Gear shaft D24 ...

Page 13: ...cket Hd Bolts W Flange M4 x 18 10 10 NOTE Be careful not to lose Collar B 10 10 9 9 c Disassembly of the fan case Loosen the screws below to remove Fan Case A 107 107 107 107 CG 24EBSP CG 24EBDP Seal Lock Hex Socket Bolt W Washers M5 12 12 CG 27EBSP CG 27EBDP Seal Lock Hex Socket Hd Bolt M5 x 30 12 12 d Disassembly of the tank To remove Tank B 133 133 132 132 pull out the Fuel Pipe 125 125 125 125...

Page 14: ...r Cover 45 45 Spacer 131 131 Collar B 10 10 Hex Socket Hd Bolts W Flange M4 x 18 3 3 Seal Lock Hex Socket Hd Bolt M5 x 30 1 1 Hex Socket Hd Bolt W Flange M4 x 18 3 3 Seal Lock Hex Socket Bolt W Washers M5 12 12 Bolts W Flange L27 8 137 137 Hex Socket Hd Bolt W Flange M4 x 18 3 3 Seal Lock Hex Socket Bolt W Washers M5 12 12 Muffler Heat Cover 75 75 Tapping Screw D4 x 10 76 76 For CG 24EBSP and CG 2...

Page 15: ... 66 66 Cleaner Cover 46 46 Spacer 131 131 Collar B 9 9 Hex Socket Hd Bolts W Flange M4 x 18 10 10 Seal Lock Hex Socket Hd Bolts M5 x 30 12 12 Bolt W Flange L27 8 137 137 Flange Bolts 136 136 Screws W Washers M5 x 16 Black 1 1 Hex Socket Hd Bolts W Flange M4 x 18 10 10 Seal Lock Hex Socket Hd Bolt M5 x 30 12 12 Muffler Heat Cover 77 77 Tapping Screw D4 x 10 78 78 For CG 27EBSP and CG 27EBDP only ...

Page 16: ...Fan Case A 107 107 107 107 Next remove the Retaining Ring 37 mm 109 109 109 109 and slowly push the Ball Bearing 6301ZZC3 108 108 108 108 out from the front end of Fan Case A 107 107 107 107 7 Removing the ignition coil and spark plug cap Loosen the two Hex Socket Hd Bolts W Washers M4 x 18 118 118 118 118 and then remove the Ignition Coil Ass y 119 119 119 119 Add a drop of oil into the hole on t...

Page 17: ...e closed gap of the rings As the Piston Rings 48 48 49 49 are cast iron parts do not forcibly expand them Doing so may break the rings Remove the two Cir Clips 50 50 51 51 with long nose pliers Insert a hex socket hd bolt M4 into the pushing side of the Piston Pin 52 52 52 52 and then turn the pin pullout bolt of the J 359 jig piston pin extraction tool ass y clockwise to pull out the Piston Pin 5...

Page 18: ...ert the Piston Pin 52 52 52 52 into the Piston 49 49 50 50 by about 7 mm CAUTION Do not tilt the Piston Pin 52 52 52 52 b Set the J 359 jig piston pin extraction tool ass y to the Piston 49 49 50 50 and then set a hex socket hd bolt M4 into the pushing side of the Piston Pin 52 52 52 52 c Set the needle bearing to the connecting rod small end and then cover it with the Piston 49 49 50 50 Align the...

Page 19: ...24EBSP CG 24EBS CG 24EBDP and CG 24EBD Insert the Woodruff Key 3 x 13 x 4 5 51 51 in the key groove on the Crank Shaft Comp 58 58 and mount it into the key groove at the center hole of the Magneto Rotor Ass y 124 124 Models CG 27EBSP CG 27EBS CG 27EBDP and CG 27EBD Mount the Magneto Rotor Comp 124 124 with the integral key at the center hole of the Magneto Rotor Comp 124 124 aligned with the key g...

Page 20: ... 777 grease to the shaft Then insert the drive shaft into the Main Pipe 185 185 2 Mounting the gear case Fully insert the Main Pipe 185 185 into the main pipe insertion hole on the Gear Case Ass y 4BB 160 160 until it contacts the end Align the hole on the side of the Main Pipe 185 185 with the M5 screw hole on the side of the Gear Case Ass y 4BB 160 160 Firmly tighten the Screw 5 x 12 W S 162 162...

Page 21: ...g Ring for D10 Shaft 162 162 and apply a thin coat of Molub Alloy 777 grease to the shaft Then insert the drive shaft into Main Pipe A 163 163 Mount the Pulley Washer 161 161 Spacer 160 160 and Spacer 1 6 159 159 to Main Pipe A 163 163 and insert Main Pipe A 163 163 into the Joint Case 169 169 At this time align the hole on the side of Main Pipe A 163 163 with the M5 screw hole on the side of the ...

Page 22: ...85 and then place Handle Holder A 154 154 over these components While holding Handle Holder A 154 154 secure these components in place by tightening the four Hex Hole Bolts M5 x 25 S 153 153 Models CG 24EBSP SL CG 24EBS SL CG 24EBDP SL SLN CG 24EBD SL SLN CG 27EBSP SL CG 27EBS SL CG 27EBDP SL SLN and CG 27EBD SL SLN Position the Loop Handle W Barrier 152 167 152 167 as indicated by the Level Mark ...

Page 23: ...46 kgf cm Muffler B 6 6 5 5 2 Hex Socket Hd Bolt M6 x 65 4 4 3 3 10 to 12 N m 102 to 122 kgf cm Cylinder 19 19 19 19 4 Hex Socket Hd Bolt W Sp Washer M5 x 18 8 8 6 0 to 9 0 N m 61 to 92 kgf cm 4 Hex Socket Bolt M5 x 20 7 7 6 0 to 9 0 N m 61 to 92 kgf cm Clutch 114 114 114 114 2 Step Bolt 111 111 111 111 7 0 to 12 N m 71 to 122 kgf cm Fan Case A 107 107 107 107 2 Seal Lock Hex Socket Bolt W Washers...

Page 24: ...priming ten times c Set the choke lever to the CLOSED position d Pull the starter handle and check for initial ignition As a guide pull the handle 3 to 5 times at ambient temperature of 20 C Pull the handle more at lower temperatures e Set the choke lever to the RUN position f Pull the starter handle to start the engine As a guide pull the handle 2 or 3 times at ambient temperature of 20 C Pull th...

Page 25: ...3 E1 2014 4 25 A B 2 3 4 5 6 7 8 17 16 18 14 9 3 13 14 15 16 19 21 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 50 8 53 54 55 56 57 58 56 55 59 60 61 62 63 65 66 67 68 69 70 71 72 73 64 20 12 3 52 74 1 11 10 ...

Page 26: ...0 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 119 120 121 118 122 123 124 130 125 127 128 129 133 134 135 136 91 92 98 96 97 93 94 99 110 95 98 131 137 91 126 108 109 132 137 59 4 14 CG 24EBD 2 ...

Page 27: ... 183 184 185 186 187 188 189 501 502 503 504 172 191 192 193 194 195 193 205 202 203 206 207 208 204 209 210 211 198 199 200 201 197 196 166 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 169 170 174 175 177 176 CG 24EBD 4 14 3 ...

Page 28: ...699437 INTAKE PACKING 1 21 6698387 CARBURETOR INSULATOR 1 22 6698405 CARBURETOR PACKING 1 23 6691337 SWIVEL CAP 1 24 6600321 CARBURETOR ASS Y WYC 36 1 INCLUD 25 39 25 6699287 CABLE ADJUST STAY 1 26 6696830 SWIVEL 1 27 6684696 STOP RING 1 28 6684692 PUMP GASKET 1 29 6684693 PUMP DIAPHRAGM 1 30 6691242 PUMP PLATE 1 31 6685222 DIAPHRAGM COVER METERING 1 32 6691312 SET SCREW 4 33 6696829 SET SCREW M3 ...

Page 29: ...TARTER ROPE 3 5 X 860 1 72 6684680 STARTER HANDLE 1 73 NAME PLATE 1 74 6698922 TANK MARK LABEL 25 1 1 74 6698921 TANK MARK LABEL 50 1 1 FOR AUS NZL 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 93 6699197 SWITCH WIRE SET 1 94 6699196 NUT M5 2 95 6699192 STOP LEVER 1 96 6699191 LONG LEVER 1 97 6699193 RETURN SPRING 1 98 6699190 STAY SET 1 99 6699133 THROTTLE LEVE...

Page 30: ...E L27 8 3 151 6684824 HEX BOLT 6 X 50 1 152 6684823 HANDLE KNOB 1 153 6684822 SPECIAL WASHER B 1 154 6684829 HEX SOCKET HD BOLT M5 X 12 1 155 6698884 SPRING WASHER M5 1 156 6684825 HEX SOCKET HD BOLT W BUTTON M6 1 157 949455 SPRING WASHER M6 10 PCS 1 158 949425 WASHER M6 10 PCS 1 159 6689139 SPACER 1 6 1 160 6684819 SPACER 1 161 6684820 PULLEY WASHER 1 162 939540 RETAINING RING FOR D10 SHAFT 10 PC...

Page 31: ...R ISR SL 194 6684714 HEX HOLE BUTTON SCREW 6 X 25S 2 FOR AUS SL NZL SL 195 6699444 COVER BRACKET 1 FOR AUS SL NZL SL 196 6684833 BUSHING 1 FOR SL 197 6685061 LEVEL MARK 1 FOR ISR SL 198 6697625 CAUTION MARK HITACHI 1 FOR SL 199 6684851 LEVEL MARK 1 FOR SL 200 6699461 MAIN PIPE A 1 FOR SL 201 6684832 DRIVE SHAFT B 783L 1 FOR SL 202 949554 NUT M4 10 PCS 2 FOR ISR SL 203 6696584 KNIFE 1 FOR ISR SL 20...

Page 32: ... SOCKET 17 19 1 502 944458 HEX BAR WRENCH 4MM 1 503 875769 SAFETY GLASSES 1 504 6696448 SHOULDER BELT SINGLE 1 504 6695795 SHOULDER STRAP S 1 FOR AUS NZL 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 33: ...014 4 25 A B 4 5 75 76 2 3 6 7 8 17 16 18 14 9 3 13 14 15 16 19 21 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 50 8 53 54 55 56 57 58 56 55 59 60 61 62 63 65 66 67 68 69 70 71 72 73 64 11 20 12 3 52 74 1 10 77 78 ...

Page 34: ... 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 119 120 121 118 122 123 124 130 125 127 128 129 133 134 135 136 91 92 98 96 97 93 94 99 110 95 98 131 137 91 126 108 109 132 137 59 4 14 CG 24EBDP 2 ...

Page 35: ... 179 180 172 189 181 182 183 184 185 186 187 188 501 502 503 504 171 194 195 196 166 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 168 169 197 193 192 190 191 198 199 200 201 173 174 176 202 CG 24EBDP 4 14 3 ...

Page 36: ...BURETOR INSULATOR 1 22 6698405 CARBURETOR PACKING 1 23 6691337 SWIVEL CAP 1 24 6600321 CARBURETOR ASS Y WYC 36 1 INCLUD 25 39 25 6699287 CABLE ADJUST STAY 1 26 6696830 SWIVEL 1 27 6684696 STOP RING 1 28 6684692 PUMP GASKET 1 29 6684693 PUMP DIAPHRAGM 1 30 6691242 PUMP PLATE 1 31 6685222 DIAPHRAGM COVER METERING 1 32 6691312 SET SCREW 4 33 6696829 SET SCREW M3 X 12 2 34 6684695 O RING 1 35 MAIN JET...

Page 37: ...60 1 72 6684680 STARTER HANDLE 1 73 NAME PLATE 1 74 6698921 TANK MARK LABEL 50 1 1 75 6600323 MUFFLER HEAT COVER 1 76 6600325 TAPPING SCREW D4 X 10 2 77 6600327 MARK PLATE T 1 78 6699000 PRIMER LABEL 1 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 93 6699197 SWITCH WIRE SET 1 94 6699196 NUT M5 2 95 6699192 STOP LEVER 1 96 6699191 LONG LEVER 1 97 6699193 RETURN S...

Page 38: ...ER BODY COMP 1 135 6696949 CLIP 1 136 6694787 STAND 1 137 6698991 BOLT W FLANGE L27 8 3 151 6684824 HEX BOLT 6 X 50 1 152 6684823 HANDLE KNOB 1 153 6684822 SPECIAL WASHER B 1 154 6684829 HEX SOCKET HD BOLT M5 X 12 1 155 6698884 SPRING WASHER M5 1 156 6684825 HEX SOCKET HD BOLT W BUTTON M6 1 157 949455 SPRING WASHER M6 10 PCS 1 158 949425 WASHER M6 10 PCS 1 159 6689139 SPACER 1 6 1 160 6684819 SPAC...

Page 39: ... 6698799 CORD GUIDE 2 FOR SL 188 6698800 CASE 1 FOR SL 189 6696454 NYLON HEAD ASS Y 1 INCLUD 181 188 FOR SL 190 6684714 HEX HOLE BUTTON SCREW 6 X 25S 2 FOR SL 191 6699442 COVER BRACKET 1 FOR SL 192 6684833 BUSHING 1 FOR SL 193 6697625 CAUTION MARK HITACHI 1 FOR SL 194 6684851 LEVEL MARK 1 FOR SL 195 6699461 MAIN PIPE A 1 FOR SL 196 6684832 DRIVE SHAFT B 783L 1 FOR SL 197 6696980 COVER 1 FOR SL 198...

Page 40: ...6684764 BOX WRENCH HEX SOCKET 17 19 1 502 944458 HEX BAR WRENCH 4MM 1 503 875769 SAFETY GLASSES 1 504 6696448 SHOULDER BELT SINGLE 1 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 41: ...5 E1 2014 4 25 A B 2 3 4 5 6 7 8 17 16 18 14 9 3 13 14 15 16 19 21 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 50 8 53 54 55 56 57 58 56 55 59 60 61 62 63 65 66 67 68 69 70 71 72 73 64 20 12 3 52 74 1 11 10 ...

Page 42: ... 100 101 102 103 104 105 106 59 107 111 112 113 114 115 116 117 119 120 121 118 122 123 124 130 125 127 128 129 133 134 135 136 91 92 98 96 97 93 94 99 110 95 98 131 137 91 126 108 109 132 137 4 14 CG 24EBS 2 ...

Page 43: ... 168 169 170 171 163 181 180 172 173 174 175 176 177 178 179 182 196 195 197 198 199 183 184 187 188 189 190 191 192 193 194 185 501 502 503 504 505 507 506 181 186 185 203 200 201 204 205 207 202 208 209 210 506 206 162 164 165 167 CG 24EBS 4 14 3 ...

Page 44: ...ACKING 1 21 6698387 CARBURETOR INSULATOR 1 22 6698405 CARBURETOR PACKING 1 23 6691337 SWIVEL CAP 1 24 6600321 CARBURETOR ASS Y WYC 36 1 INCLUD 25 39 24 6698728 CARBURETOR ASS Y WYC 30 1 INCLUD 25 39 FOR BRA 25 6699287 CABLE ADJUST STAY 1 26 6696830 SWIVEL 1 27 6684696 STOP RING 1 28 6684692 PUMP GASKET 1 29 6684693 PUMP DIAPHRAGM 1 30 6691242 PUMP PLATE 1 31 6685222 DIAPHRAGM COVER METERING 1 32 6...

Page 45: ...ROPE 3 5 X 860 1 72 6684680 STARTER HANDLE 1 73 NAME PLATE 1 74 6698921 TANK MARK LABEL 50 1 1 74 6698922 TANK MARK LABEL 25 1 1 FOR TPE ISR 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 FOR SL 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 FOR SL 93 6699197 SWITCH WIRE SET 1 FOR SL 94 6699196 NUT M5 2 FOR SL 95 6699192 STOP LEVER 1 FOR SL 96 6699191 LONG LEVER 1 FOR SL 97 6699193 RETURN SPRING 1 FOR SL 98 6...

Page 46: ...1 136 6694787 STAND 1 137 6698991 BOLT W FLANGE L27 8 3 151 6699446 THROTTLE LEVER B 1 FOR S 152 6699448 LOOP HANDLE W BARRIER 1 FOR AUS NZL 153 6699449 LOOP HANDLE 1 EXCEPT FOR AUS NZL 154 6684709 HEX HOLE BOLT M5 X 25 S 4 FOR S 155 6696576 HANDLE HOLDER A 1 FOR S 156 6698638 HANDLE LEFT 1 FOR S 157 6699447 HANDLE RIGHT 1 FOR S 158 6696577 HANDLE HOLDER B 1 FOR S 159 6696578 HANDLE HOLDER C 1 FOR...

Page 47: ...L 191 6699445 MAIN PIPE 1 192 6698514 DRIVE SHAFT 1 193 6696493 HANGER 1 194 6698515 CAP A 1 EXCEPT FOR AUS NZL 195 6696980 COVER 1 FOR RUS 196 6696951 GUARD HOLDER 1 FOR RUS 197 6696950 COVER GUARD 1 FOR RUS 198 6684751 TAPPING SCREW 4 X 14 1 FOR RUS 199 6684750 KNIFE 1 FOR RUS 200 949554 NUT M4 10 PCS 2 EXCEPT FOR RUS AUS NZL 201 6696584 KNIFE 1 EXCEPT FOR RUS AUS NZL 202 6698813 COVER HOLDER 1 ...

Page 48: ...RENCH 4MM 1 504 6684768 CUTTER COVER 2 FOR RUS 505 875769 SAFETY GLASSES 1 506 6696448 SHOULDER BELT SINGLE 1 506 6695795 SHOULDER STRAP S 1 FOR AUS NZL 506 6695796 SHOULDER HARNESS D3X 1 FOR S 507 6698711 BLADE 3T X 255 X T1 8 1 FOR RUS 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 49: ...014 4 25 A B 2 3 4 5 6 7 8 17 16 18 14 9 3 13 14 15 16 19 21 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 50 8 53 54 55 56 57 58 56 55 59 60 61 62 63 65 66 67 68 69 70 71 72 73 64 11 20 12 3 52 74 1 10 75 76 77 78 ...

Page 50: ... 59 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 119 120 121 118 122 123 124 130 125 127 128 129 133 134 135 136 91 92 98 96 97 93 94 99 110 95 98 131 137 91 126 108 109 132 137 4 14 CG 24EBSP 2 ...

Page 51: ...57 158 159 153 154 155 160 165 167 168 169 170 162 180 179 171 172 173 174 175 176 177 178 181 191 190 192 193 194 182 183 184 185 186 187 188 501 502 503 504 505 507 506 506 189 161 163 164 166 195 CG 24EBSP 4 14 3 ...

Page 52: ...BURETOR INSULATOR 1 22 6698405 CARBURETOR PACKING 1 23 6691337 SWIVEL CAP 1 24 6600321 CARBURETOR ASS Y WYC 36 1 INCLUD 25 39 25 6699287 CABLE ADJUST STAY 1 26 6696830 SWIVEL 1 27 6684696 STOP RING 1 28 6684692 PUMP GASKET 1 29 6684693 PUMP DIAPHRAGM 1 30 6691242 PUMP PLATE 1 31 6685222 DIAPHRAGM COVER METERING 1 32 6691312 SET SCREW 4 33 6696829 SET SCREW M3 X 12 2 34 6684695 O RING 1 35 MAIN JET...

Page 53: ...1 73 NAME PLATE 1 74 6698921 TANK MARK LABEL 50 1 1 75 6600323 MUFFLER HEAT COVER 1 76 6600325 TAPPING SCREW D4 X 10 2 77 6600327 MARK PLATE T 1 78 6699000 PRIMER LABEL 1 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 FOR SL 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 FOR SL 93 6699197 SWITCH WIRE SET 1 FOR SL 94 6699196 NUT M5 2 FOR SL 95 6699192 STOP LEVER 1 FOR SL 96 6699191 LONG LEVER 1 FOR SL 97 66991...

Page 54: ...MP FILTER BODY COMP 1 135 6696949 CLIP 1 136 6694787 STAND 1 137 6698991 BOLT W FLANGE L27 8 3 151 6699446 THROTTLE LEVER B 1 FOR S 152 6699448 LOOP HANDLE W BARRIER 1 FOR SL 153 6684709 HEX HOLE BOLT M5 X 25 S 4 FOR S 154 6696576 HANDLE HOLDER A 1 FOR S 155 6698638 HANDLE LEFT 1 FOR S 156 6699447 HANDLE RIGHT 1 FOR S 157 6696577 HANDLE HOLDER B 1 FOR S 158 6696578 HANDLE HOLDER C 1 FOR S 159 6684...

Page 55: ...KET 1 182 6697625 CAUTION MARK HITACHI 1 183 6684852 LEVEL MARK 1 FOR SL 184 6684851 LEVEL MARK 1 185 6699445 MAIN PIPE 1 186 6698514 DRIVE SHAFT 1 187 6696493 HANGER 1 188 6698515 CAP A 1 189 6699450 WIRE CLAMP 2 FOR S 190 6696980 COVER 1 191 6696951 GUARD HOLDER 1 192 6696950 COVER GUARD 1 193 6684751 TAPPING SCREW 4 X 14 1 194 6684750 KNIFE 1 195 6600328 CAUTION LABEL HEDGE 1 4 14 7 PARTS ALTER...

Page 56: ...4458 HEX BAR WRENCH 4MM 1 504 6684768 CUTTER COVER 2 FOR S 505 875769 SAFETY GLASSES 1 506 6696448 SHOULDER BELT SINGLE 1 506 6695796 SHOULDER HARNESS D3X 1 FOR S 507 6698711 BLADE 3T X 255 X T1 8 1 FOR S 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 57: ...1 2014 4 25 A B 76 9 1 2 1 3 4 5 6 7 17 16 18 14 8 10 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 51 53 54 55 56 57 58 59 60 57 56 61 62 63 64 65 67 68 69 70 71 72 10 73 74 75 66 58 11 ...

Page 58: ...100 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 120 121 118 122 123 124 130 125 127 128 129 132 133 134 135 91 92 98 96 97 93 94 99 110 95 98 131 136 91 126 108 109 137 119 61 4 14 CG 27EBD 2 ...

Page 59: ... 184 185 186 187 188 189 501 502 503 504 172 191 192 193 194 195 193 205 202 203 206 207 208 204 209 210 211 198 199 200 201 197 196 166 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 169 170 167 168 174 175 177 CG 27EBD 4 14 3 ...

Page 60: ...98387 CARBURETOR INSULATOR 1 22 6698844 SEAL LOCK HEX SOCKET BOLT W WASHERS M5 2 23 6698405 CARBURETOR PACKING 1 24 6691337 SWIVEL CAP 1 25 6600326 CARBURETOR ASS Y WYC 37 1 INCLUD 26 40 26 6699287 CABLE ADJUST STAY 1 27 6696830 SWIVEL 1 28 6684696 STOP RING 1 29 6684692 PUMP GASKET 1 30 6684693 PUMP DIAPHRAGM 1 31 6691242 PUMP PLATE 1 32 6685222 DIAPHRAGM COVER METERING 1 33 6691312 SET SCREW 4 3...

Page 61: ...3 RECOIL STARTER BODY COMP 1 73 6684674 STARTER ROPE 3 5 X 860 1 74 6684680 STARTER HANDLE 1 75 NAME PLATE 1 76 6698922 TANK MARK LABEL 25 1 1 76 6698921 TANK MARK LABEL 50 1 1 FOR AUS NZL 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 93 6699197 SWITCH WIRE SET 1 94 6699196 NUT M5 2 95 6699192 STOP LEVER 1 96 6699191 LONG LEVER 1 97 6699193 RETURN SPRING 1 98 66...

Page 62: ...ANGE BOLT 2 137 6698991 BOLT W FLANGE L27 8 1 151 6684824 HEX BOLT 6 X 50 1 152 6684823 HANDLE KNOB 1 153 6684822 SPECIAL WASHER B 1 154 6684829 HEX SOCKET HD BOLT M5 X 12 1 155 6698884 SPRING WASHER M5 1 156 6684825 HEX SOCKET HD BOLT W BUTTON M6 1 157 949455 SPRING WASHER M6 10 PCS 1 158 949425 WASHER M6 10 PCS 1 159 6689139 SPACER 1 6 1 160 6684819 SPACER 1 161 6684820 PULLEY WASHER 1 162 93954...

Page 63: ...8 COVER BRACKET 2 FOR ISR SL 194 6684714 HEX HOLE BUTTON SCREW 6 X 25S 2 FOR AUS SL NZL SL 195 6699444 COVER BRACKET 1 FOR AUS SL NZL SL 196 6684833 BUSHING 1 FOR SL 197 6685061 LEVEL MARK 1 FOR ISR SL 198 6697625 CAUTION MARK HITACHI 1 FOR SL 199 6684851 LEVEL MARK 1 FOR SL 200 6699461 MAIN PIPE A 1 FOR SL 201 6684832 DRIVE SHAFT B 783L 1 FOR SL 202 949554 NUT M4 10 PCS 2 FOR ISR SL 203 6696584 K...

Page 64: ... SOCKET 17 19 1 502 944458 HEX BAR WRENCH 4MM 1 503 875769 SAFETY GLASSES 1 504 6696448 SHOULDER BELT SINGLE 1 504 6695795 SHOULDER STRAP S 1 FOR AUS NZL 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 65: ...4 4 25 A B 76 10 1 2 1 5 6 7 17 16 18 14 8 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 51 53 54 55 56 57 58 59 60 57 56 61 62 63 64 65 67 68 69 70 71 72 10 73 74 75 66 58 9 3 4 77 78 79 80 ...

Page 66: ...00 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 120 121 118 122 123 124 130 125 127 128 129 132 133 134 135 91 92 98 96 97 93 94 99 110 95 98 131 136 91 126 108 109 137 119 61 4 14 CG 27EBDP 2 ...

Page 67: ... 179 180 172 189 181 182 183 184 185 186 187 188 501 502 503 504 171 194 195 196 166 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 168 169 197 193 192 190 191 198 199 200 201 173 174 176 202 CG 27EBDP 4 14 3 ...

Page 68: ...44 SEAL LOCK HEX SOCKET BOLT W WASHERS M5 2 23 6698405 CARBURETOR PACKING 1 24 6691337 SWIVEL CAP 1 25 6600326 CARBURETOR ASS Y WYC 37 1 INCLUD 26 40 26 6699287 CABLE ADJUST STAY 1 27 6696830 SWIVEL 1 28 6684696 STOP RING 1 29 6684692 PUMP GASKET 1 30 6684693 PUMP DIAPHRAGM 1 31 6691242 PUMP PLATE 1 32 6685222 DIAPHRAGM COVER METERING 1 33 6691312 SET SCREW 4 34 6696829 SET SCREW M3 X 12 2 35 6684...

Page 69: ...Y COMP 1 73 6684674 STARTER ROPE 3 5 X 860 1 74 6684680 STARTER HANDLE 1 75 NAME PLATE 1 76 6698921 TANK MARK LABEL 50 1 1 77 6600323 MUFFLER HEAT COVER 1 78 6600325 TAPPING SCREW D4 X 10 2 79 6600327 MARK PLATE T 1 80 6699000 PRIMER LABEL 1 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 93 6699197 SWITCH WIRE SET 1 94 6699196 NUT M5 2 95 6699192 STOP LEVER 1 96 ...

Page 70: ...TER BODY COMP 1 134 6696949 CLIP 1 135 6694787 STAND 1 136 6696557 FLANGE BOLT 2 137 6698991 BOLT W FLANGE L27 8 1 151 6684824 HEX BOLT 6 X 50 1 152 6684823 HANDLE KNOB 1 153 6684822 SPECIAL WASHER B 1 154 6684829 HEX SOCKET HD BOLT M5 X 12 1 155 6698884 SPRING WASHER M5 1 156 6684825 HEX SOCKET HD BOLT W BUTTON M6 1 157 949455 SPRING WASHER M6 10 PCS 1 158 949425 WASHER M6 10 PCS 1 159 6689139 SP...

Page 71: ...N 1 FOR SL 187 6698942 CORD GUIDE 2 FOR SL 188 6698938 CASE 1 FOR SL 189 6698639 NYLON HEAD ASS Y 1 INCLUD 181 188 FOR SL 190 6684714 HEX HOLE BUTTON SCREW 6 X 25S 2 FOR SL 191 6699442 COVER BRACKET 1 FOR SL 192 6684833 BUSHING 1 FOR SL 193 6697625 CAUTION MARK HITACHI 1 FOR SL 194 6684851 LEVEL MARK 1 FOR SL 195 6699461 MAIN PIPE A 1 FOR SL 196 6684832 DRIVE SHAFT B 783L 1 FOR SL 197 6696980 COVE...

Page 72: ...6684764 BOX WRENCH HEX SOCKET 17 19 1 502 944458 HEX BAR WRENCH 4MM 1 503 875769 SAFETY GLASSES 1 504 6696448 SHOULDER BELT SINGLE 1 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 73: ...1 2014 4 25 A B 9 1 2 1 3 4 5 6 7 17 16 18 14 8 10 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 51 53 54 55 56 57 58 59 60 57 56 61 62 63 64 65 67 68 69 70 71 72 10 73 74 75 66 58 76 11 ...

Page 74: ...100 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 119 120 121 118 122 123 124 130 125 127 128 129 132 133 134 135 91 92 98 96 97 93 94 99 110 95 98 131 136 91 126 108 109 137 61 4 14 CG 27EBS 2 ...

Page 75: ... 169 170 171 163 181 180 172 173 174 175 176 177 178 179 182 196 195 197 198 199 183 184 187 188 189 190 191 192 193 194 185 501 502 503 504 505 507 506 181 186 185 203 200 201 204 205 207 202 208 209 210 506 206 162 153 164 165 167 CG 27EBS 4 14 3 ...

Page 76: ...1 6698387 CARBURETOR INSULATOR 1 22 6698844 SEAL LOCK HEX SOCKET BOLT W WASHERS M5 2 23 6698405 CARBURETOR PACKING 1 24 6691337 SWIVEL CAP 1 25 6600326 CARBURETOR ASS Y WYC 37 1 INCLUD 26 40 26 6699287 CABLE ADJUST STAY 1 27 6696830 SWIVEL 1 28 6684696 STOP RING 1 29 6684692 PUMP GASKET 1 30 6684693 PUMP DIAPHRAGM 1 31 6691242 PUMP PLATE 1 32 6685222 DIAPHRAGM COVER METERING 1 33 6691312 SET SCREW...

Page 77: ...74 STARTER ROPE 3 5 X 860 1 74 6684680 STARTER HANDLE 1 75 NAME PLATE 1 76 6698921 TANK MARK LABEL 50 1 1 76 6698922 TANK MARK LABEL 25 1 1 FOR TPE S IND S ISR S 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 FOR SL 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 FOR SL 93 6699197 SWITCH WIRE SET 1 FOR SL 94 6699196 NUT M5 2 FOR SL 95 6699192 STOP LEVER 1 FOR SL 96 6699191 LONG LEVER 1 FOR SL 97 6699193 RETURN...

Page 78: ...96557 FLANGE BOLT 2 137 6698991 BOLT W FLANGE L27 8 1 151 6699446 THROTTLE LEVER B 1 FOR S 152 6699448 LOOP HANDLE W BARRIER 1 FOR AUS SL NZL SL 153 6699449 LOOP HANDLE 1 FOR BRA SL MEX SL 154 6684709 HEX HOLE BOLT M5 X 25 S 4 FOR S 155 6696576 HANDLE HOLDER A 1 FOR S 156 6698638 HANDLE LEFT 1 FOR S 157 6699447 HANDLE RIGHT 1 FOR S 158 6696577 HANDLE HOLDER B 1 FOR S 159 6696578 HANDLE HOLDER C 1 ...

Page 79: ...HAFT 1 193 6696493 HANGER 1 194 6698515 CAP A 1 EXCEPT FOR AUS SL NZL SL 195 6696980 COVER 1 FOR RUS S NZL S BRA S MEX S 196 6696951 GUARD HOLDER 1 FOR RUS S NZL S BRA S MEX S 197 6696950 COVER GUARD 1 FOR RUS S NZL S BRA S MEX S 198 6684751 TAPPING SCREW 4 X 14 1 FOR RUS S NZL S BRA S MEX S 199 6684750 KNIFE 1 FOR RUS S NZL S BRA S MEX S 200 949554 NUT M4 10 PCS 2 FOR TPE S IND S ISR S BRA SL MEX...

Page 80: ... 504 6684768 CUTTER COVER 2 FOR RUS S NZL S 505 875769 SAFETY GLASSES 1 506 6696448 SHOULDER BELT SINGLE 1 506 6695795 SHOULDER STRAP S 1 FOR AUS SL NZL SL 506 6695796 SHOULDER HARNESS D3X 1 FOR S 507 6698711 BLADE 3T X 255 X T1 8 1 FOR RUS S NZL S 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

Page 81: ...4 4 25 A B 1 2 1 3 4 5 6 7 17 16 18 14 8 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 51 53 54 55 56 57 58 59 60 57 56 61 62 63 64 65 67 68 69 70 71 72 10 73 74 75 66 58 9 76 10 77 78 79 80 ...

Page 82: ...00 101 102 103 104 105 106 12 107 111 112 113 114 115 116 117 120 121 118 122 123 124 130 125 127 128 129 132 133 134 135 91 92 98 96 97 93 94 99 110 95 98 131 136 91 126 108 109 137 119 61 4 14 CG 27EBSP 2 ...

Page 83: ...57 158 159 153 154 155 160 165 167 168 169 170 162 180 179 171 172 173 174 175 176 177 178 181 191 190 192 193 194 182 183 184 185 186 187 188 501 502 503 504 505 507 506 506 189 161 163 164 166 195 CG 27EBSP 4 14 3 ...

Page 84: ...44 SEAL LOCK HEX SOCKET BOLT W WASHERS M5 2 23 6698405 CARBURETOR PACKING 1 24 6691337 SWIVEL CAP 1 25 6600326 CARBURETOR ASS Y WYC 37 1 INCLUD 26 40 26 6699287 CABLE ADJUST STAY 1 27 6696830 SWIVEL 1 28 6684696 STOP RING 1 29 6684692 PUMP GASKET 1 30 6684693 PUMP DIAPHRAGM 1 31 6691242 PUMP PLATE 1 32 6685222 DIAPHRAGM COVER METERING 1 33 6691312 SET SCREW 4 34 6696829 SET SCREW M3 X 12 2 35 6684...

Page 85: ... 3 5 X 860 1 74 6684680 STARTER HANDLE 1 75 NAME PLATE 1 76 6698921 TANK MARK LABEL 50 1 1 77 6600323 MUFFLER HEAT COVER 1 78 6600325 TAPPING SCREW D4 X 10 2 79 6600327 MARK PLATE T 1 80 6699000 PRIMER LABEL 1 91 6699195 MACHINE SCREW M5 X 20 BLACK 2 FOR SL 92 6699194 P TIGTH SCREW D4 X 20 BLACK 4 FOR SL 93 6699197 SWITCH WIRE SET 1 FOR SL 94 6699196 NUT M5 2 FOR SL 95 6699192 STOP LEVER 1 FOR SL ...

Page 86: ...FILTER BODY COMP 1 134 6696949 CLIP 1 135 6694787 STAND 1 136 6696557 FLANGE BOLT 2 137 6698991 BOLT W FLANGE L27 8 1 151 6699446 THROTTLE LEVER B 1 FOR S 152 6699448 LOOP HANDLE W BARRIER 1 FOR SL 153 6684709 HEX HOLE BOLT M5 X 25 S 4 FOR S 154 6696576 HANDLE HOLDER A 1 FOR S 155 6698638 HANDLE LEFT 1 FOR S 156 6699447 HANDLE RIGHT 1 FOR S 157 6696577 HANDLE HOLDER B 1 FOR S 158 6696578 HANDLE HO...

Page 87: ...COVER BRACKET 1 182 6697625 CAUTION MARK HITACHI 1 183 6684852 LEVEL MARK 1 FOR SL 184 6684851 LEVEL MARK 1 185 6699445 MAIN PIPE 1 186 6698514 DRIVE SHAFT 1 187 6696493 HANGER 1 188 6698515 CAP A 1 189 6699450 WIRE CLAMP 2 FOR S 190 6696980 COVER 1 191 6696951 GUARD HOLDER 1 192 6696950 COVER GUARD 1 193 6684751 TAPPING SCREW 4 X 14 1 194 6684750 KNIFE 1 195 6600328 CAUTION LABEL HEDGE 1 4 14 7 P...

Page 88: ...4458 HEX BAR WRENCH 4MM 1 504 6684768 CUTTER COVER 2 FOR S 505 875769 SAFETY GLASSES 1 506 6696448 SHOULDER BELT SINGLE 1 506 6695796 SHOULDER HARNESS D3X 1 FOR S 507 6698711 BLADE 3T X 255 X T1 8 1 FOR S 8 Printed in Japan 4 14 140425N ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO CODE NO ...

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