
-12-
1. Disassembly of the engine unit
(1) Separating the engine from the main pipe
Loosen the Hex. Socket Hd. Bolt (W/Sp. Washer) M5 x 12
[100](100){100}<100>
and two Hex. Hole
Bolts 5 x 22/S
[101](101){101}<101>
, and then separate the engine from the shaft ass’y.
(2) Disassembly of the outer parts
(a) Disassembly of the muffler cover
Loosen the screws below to remove the Muffler Cover
[2](2){2}<2>
.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Hd. Bolt M5 x 30
[1](1)
Hex. Socket Hd. Bolt (W/Flange) M4 x 18
[3](3)
CG 27EBSP/CG 27EBDP: Two Screws (W/Washers) M5 x 16 (Black)
{1}<1>
(b) Disassembly of the cylinder cover
Loosen the screws below to remove the Cylinder Cover
[9](9){8}<8>
.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Bolt (W/Washers) M5
[12](12)
Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18
[3](3)
CG 27EBSP/CG 27EBDP: Two Seal Lock Hex. Socket Hd. Bolts M5 x 30
{12}<12>
Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18
{10}<10>
NOTE: Be careful not to lose Collar (B) [10](10){9}<9>.
(c) Disassembly of the fan case
Loosen the screws below to remove Fan Case (A)
[107](107){107}<107>
.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Bolt (W/Washers) M5
[12](12)
CG 27EBSP/CG 27EBDP: Seal Lock Hex. Socket Hd. Bolt M5 x 30
{12}<12>
(d) Disassembly of the tank
To remove Tank (B)
[133](133){132}<132>
, pull out the Fuel Pipe
[125](125){125}<125>
and Fuel
Pipe (Pink)
[126](126){126}<126>
from the Carburetor Ass'y WYC-36
[24](24)
/WYC-37
{25}<25>
and Air Cleaner (A) Ass’y
[46](46){47}<47>
, and then loosen the screws below.
CG 24EBSP/CG 24EBDP: Three Bolts (W/Flange) L27.8
[137](137)
CG 27EBSP/CG 27EBDP: Two Flange Bolts
{136}<136>
Bolt (W/Flange) L27.8
{137}<137>
(e) Disassembly of the recoil starter
To remove the Recoil Starter Body Ass'y
[64](64){66}<66>
, remove the Cylinder Cover
[9](9){8}<8>
as described in (b) above, and then loosen the screws below.
CG 24EBSP/CG 24EBDP: Hex. Socket Hd. Bolts (W/Flange) M4 x 18
[3](3)
CG 27EBSP/CG 27EBDP: Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18
{10}<10>
Disassembly and reassembly