Hitachi CG 10DL Technical Data And Service Manual Download Page 2

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REMARKS:

For more information about HANDLING INSTRUCTIONS, visit our website at:

http://www.hitachi-koki.com/manual_view_export/

This TECHNICAL DATA AND SERVICE MANUAL utilizes symbols to denote the company names and

model names of our competitors. The symbols utilized herein are as follows:

Competitors

Symbols Utilized

Company Name

Model Name

BOSCH

Isio

B&D

SSC1000

Summary of Contents for CG 10DL

Page 1: ...se market share and sales of the Gardening Tool Series 1 The main body of this product accepts both a shrub shear blade and a grass shear blade 2 A newly developed 10 8 V 1 5 Ah lithium ion battery is included 3 A low charge warning lamp is included 4 A large work area can be covered on a single charge 5 A soft grip handle is attached 6 The handle is thin along its circumference Shrub shear x For ...

Page 2: ...p www hitachi koki com manual_view_export x This TECHNICAL DATA AND SERVICE MANUAL utilizes symbols to denote the company names and model names of our competitors The symbols utilized herein are as follows Competitors Symbols Utilized Company Name Model Name B BOSCH Isio C B D SSC1000 ...

Page 3: ...LES PROMOTION 7 1 Handling Instructions 7 2 Precautions on Efficient Use of the Charger and Battery 9 REPAIR GUIDE 10 1 Precautions on Disassembly and Reassembly 10 2 Precautions on Disassembly and Reassembly of the Battery Charger 13 STANDARD REPAIR TIME UNIT SCHEDULES 14 Assembly Diagram for CH 10DL Assembly Diagram for CG 10DL ...

Page 4: ... shorter battery life due to overdischarge overuse or overcharge excessive charging This battery is safe thanks to these protection circuits Precautions on using the Type BCL 1015 Lithium ion Battery The Type BCL 1015 Lithium ion Battery is equipped with a protective function that automatically stops output to prolong battery life The motor may stop automatically in any of cases 1 2 and 3 below ev...

Page 5: ...ear One charge work area 1 44m2 15m2 32m2 7m2 1 It is different according to the working condition A soft grip handle is attached The soft antislip handle is made of elastomer resin to afford a firm grip The handle is thin along its circumference The handle is easy to grip and user friendly because it offers the shortest circumferential length in its class Product name HITACHI CH 10DL CG 10DL B Ci...

Page 6: ...main body the shearing height can be adjusted in three steps You can easily adjust the shearing height for mowing lawns a When using the main body without the adjuster b When the adjuster is attached to the main body with high ribbed surface facing up c When the adjuster is attached to the main body with high ribbed surface facing down x Shearing height adjustments ...

Page 7: ... resin Charger ABS resin Type of battery Sealed cylindrical lithium ion storage battery Nominal voltage DC 10 8 V Nominal life Charging discharging approximately 1 000 times Nominal capacity 1 5 Ah Charging time Approx 40 minutes with Charger UC 10SFL at ambient temperature of 20 C 68 F Battery Type BCL 1015 Charging temperature 0 C to 50 C 32 F to 122 F Charger Model UC 10SFL x Overcharge prevent...

Page 8: ...46 CG 10DL BCL 1015 UC 10SFL Adjuster blade cover blow case 2 6 216 x 576 x 246 3 Optional Accessories 1 Storage battery The following accessory should be purchased as a spare storage battery Model name Capacity Cooling Remaining power indicator Code number BCL1015 1 5Ah Not supported None 331 067 For Europe Aust NZ 331 065 For the USA and Canada 2 Blade Shrub shear blade set Including blade case ...

Page 9: ...vided Not provided Circumferential length of switch section mm 115 135 125 Main body dimensions mm 165 x 491 x 133 170 x 335 x 133 75 x 360 x 110 83 x 280 x 110 75 x 475 x 130 75 x 370 x 130 Large size protector Provided Not provided Not provided Handle bilayer molding Provided Provided Provided Blade mounting demounting Screws Tool less Tool less Adjuster shearing height adjustment Provided Not p...

Page 10: ...or etc will cause the charger to overheat and burn out 4 Do not use any voltage increasing equipment transformer etc between the power source and charger Note that using the charger at voltage higher than that indicated on the unit will result in malfunction 5 Conduct battery charging under ambient temperature from 0 C to 40 C 32 F to 104 F Special temperature sensitive devices are employed in the...

Page 11: ...returned to the Hitachi power tool sales outlet or an authorized service center when the battery can no longer be recharged or repaired If thrown into a fire the battery may explode B Caution Plate 1 The following cautions are listed on the Nameplate attached to the main body of the Type CH 10DL CG 10DL For Europe For the USA and Canada ...

Page 12: ...es very hot immediately after being used in the Model CH 10DL CG 10DL the pilot lamp may not light up even though the battery is connected to the charger The Type BCL 1015 Battery is rechargeable when its temperature is within the range specified in the table below Customers should be advised to place a hot battery in a shaded area with good airflow and allow for sufficient cooling before rechargi...

Page 13: ...r plate blade A blade B and Distance Piece 34 4 Removing Housing B Remove the six Tapping Screws w Flange D4x24 black 9 9 and then remove housing B which is a part of the Housing 1 1 When removing housing B hold down the controller portion of the Housing 1 1 in which the battery is to be placed This facilitates the removal of housing B with the built in parts retained within housing A Next grasp t...

Page 14: ...ntion to the mounting direction 4 When connecting the Controller C 16 16 to the Switch 13 13 pay attention to the colors of Internal Wires 14 14 and the direction of soldering 5 Next have on hand the assembly consisting of the Motor DC 10 8 V 17 17 Controller C 16 16 and Switch 13 13 and place this assembly within housing A which is a part of the Housing 1 1 In this case align the concave part of ...

Page 15: ...oove section and locking flat section of Shaft B 19 19 mate with the rib and flat portion of housing A Here make sure that the Washer D15 18 18 is incorporated into position 2 When incorporating the Final Gear 21 21 apply grease Hitachi Motor Grease No 29 to the outer circumference of Shaft A 23 23 insert Shaft A 23 23 into the Washer D15 18 18 and Final Gear 21 21 and then complete reassembly so ...

Page 16: ... Blade Set CH 38 Blade Set CG 48 24 from coming off the main body install the reversed Bottom Cover 30 35 over the blade assembly and then tighten the four Machine Screws M4x12 8 8 to secure it in place x Housing gear chamber of Housing 1 1 Hitachi Motor Grease No 29 15 g x Pinion section of Motor DC 10 8 V 17 17 Hitachi Motor Grease No 29 x Outer circumferences of Shaft A 23 23 and Shaft B 19 19 ...

Page 17: ...ork Flow CH 10DL CG 10DL General assembly Bottom Cover Blade Ass y CH Crank Case Crank Cam Ass y Housing Lock off Button Trigger Switch Controller C Crank Holder Final Gear First Gear Shaft A Shaft B Motor DC 10 8V STANDARD REPAIR TIME UNIT SCHEDULES ...

Page 18: ...ST NO H832 E1 2009㨯3㨯10 CH10DL TU01677 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ 30 Rev 1 25 26 27 28 29 30 7 33 34 35 36 24 47 38 8 39 40 41 27 28 42 43 46 48 49 1 2 3 4 5 4 5 11 12 6 9 10 15 16 13 14 17 18 18 23 19 20 21 22 501 4 4 601 37 7 4 502 8 31 32 44 45 ...

Page 19: ...FINAL GEAR 1 22 329 833 CRANK HOLDER 1 23 329 830 SHAFT A 1 24 330 878 CRANK CAM ASS Y 1 INCLUD 25 26 25 PIN B 1 26 CRANK CAM A 1 27 CRANK CASE 1 28 DUST FELT 1 29 323 211 MACHINE SCREW M4X8 BLACK 4 30 330 883 BOTTOM COVER 1 31 LABEL USA 1 32 LABEL EURO 1 33 319 931 U NUT M4 3 34 996 689 DISTANCE PIECE 3 35 949 217 MACHINE SCREW M4X12 10 PCS 3 36 BLADE ASS Y CH 1 INCLUD 33 34 35 36 BLADE ASS Y CH ...

Page 20: ...28 030 BLADE COVER 170 1 47 330 057 BLADE BOX 1 48 330 887 BLADE SET CG 1 INCLUD 4 27 28 39 42 45 47 48 331 258 BLADE SET CG 1 INCLUD 4 27 28 39 42 44 46 47 FOR USA CAN 49 328 023 ADJUSTER 1 3 09 3 ALTERNATIVE PARTS NO USED CODE NO ITEM NO ...

Page 21: ...01 CHARGER MODEL UC 10SFL 1 502 330 885 CASE 1 DESCRIPTION REMARKS 601 330 057 BLADE BOX 1 4 Printed in Japan 3 09 090310N ALTERNATIVE PARTS NO USED CODE NO ITEM NO STANDARD ACCESSORIES OPTIONAL ACCESSORIES NO USED CODE NO ITEM NO ...

Page 22: ... CORDLESS GRASS SHEAR LIST NO H833 E1 2009㨯3㨯10 CG10DL TU01678 ᒻ ޓޓޓ ฬ ޓޓޓ ዤ ޓ ᐲ 30 Rev 1 26 27 4 29 30 31 35 36 34 25 24 7 8 1 2 3 4 5 5 4 11 12 9 10 15 16 13 14 17 18 18 19 20 21 22 23 501 28 601 8 4 6 502 7 32 33 ...

Page 23: ...TTERY BCL 1015 USA CAN 1 16 329 839 CONTROLLER C 1 17 330 880 MOTOR DC 10 8V 1 18 329 835 WASHER D15 2 19 329 832 SHAFT B 1 20 330 055 FIRST GEAR 1 21 329 831 FINAL GEAR 1 22 329 833 CRANK HOLDER 1 23 329 830 SHAFT A 1 24 330 887 BLADE SET CG 1 INCLUD 4 25 28 31 33 34 601 24 331 258 BLADE SET CG 1 INCLUD 4 25 28 31 32 34 601 FOR USA CAN 25 330 886 CRANK CAM ASS Y 1 INCLUD 26 27 26 PIN B 1 27 CRANK...

Page 24: ...ION REMARKS 501 CHARGER MODEL UC 10SFL 1 502 330 885 CASE 1 DESCRIPTION REMARKS 601 330 057 BLADE BOX 1 3 09 3 ALTERNATIVE PARTS NO USED CODE NO ITEM NO STANDARD ACCESSORIES OPTIONAL ACCESSORIES CODE NO ITEM NO NO USED ...

Page 25: ...CG 10DL DESCRIPTION REMARKS 4 Printed in Japan 3 09 090310N ALTERNATIVE PARTS NO USED CODE NO ITEM NO ...

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