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PA

No. 0158

NTSC

DP15K/DP15H/DP15J

Chassis

R/C: CLU-4322UG

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

FEBRUARY 2002

HHEA-MANUFACTURING DIVISION

SERVICE MANUAL

PROJECTION COLOR TELEVISION

CAUTION:

Before servicing this chassis, it is important that the service technician read the “Safety Precaution” and
“Product Safety Notices” in the related service manual.

SAFETY NOTICE

USE ISOLATION TRANSFORMER WHEN SERVICING

Components having special safety characteristics are identified by a      on the schematics and on the parts list in this
Service Data and its supplements and bulletins. Before servicing the chassis, it is important that the service technician read
and follow the “Safety Precautions” and “Product Safety Notices” in the related Service Manual.

!

This addendum is partly due to the change in convergence adjustment from Digital Array of
43FDX10Bto the use of 8 sensors Magic Focus of 43FDX20B.  The Remote Control is also changed
from CLU-5711TSI and CLU-5713TSI to CLU-4322UG.  This addendum inludes all information
necessary for the 43FDX20B, 53FDX20B, 43FDX15B, 53SDX20B, and 53SDX20BB, EXCEPT
information that is the same as the 43FDX10B, 43FDX11B, 53UDX10B and 61UDX10B.  For this
information, please refer to Service Manual PA No. 0146 issued in May 2001.

Additionally, this Addendum includes Circuit Diagrams, Printed Circuit Boards and Parts List previously
not included in Service Manual PA No. 0146.

CONTENTS

SPECIFICATIONS ................................................................................................................................2
GENERAL INFORMATION ..................................................................................................................3
REMOTE CONTROL............................................................................................................................4
DISPLAY PICTURE FORMATS ..........................................................................................................5
SERVICE ADJUSTMENTS ................................................................................................................13
BASIC CIRCUIT DIAGRAM ..............................................................................................................41
PRINTED CIRCUIT BOARDS ............................................................................................................43
REPLACEMENT PARTS LIST ..........................................................................................................45
DISASSEMBLY INSTRUCTIONS ......................................................................................................50

43FDX15B

DP15K

43FDX20B

DP15K

53FDX20B

DP15H

53SDX20B

DP15J

Summary of Contents for 43FDX15B

Page 1: ...ated Service Manual This addendum is partly due to the change in convergence adjustment from Digital Array of 43FDX10Bto the use of 8 sensors Magic Focus of 43FDX20B The Remote Control is also changed from CLU 5711TSI and CLU 5713TSI to CLU 4322UG This addendum inludes all information necessary for the 43FDX20B 53FDX20B 43FDX15B 53SDX20B and 53SDX20BB EXCEPT information that is the same as the 43F...

Page 2: ...ower Front 12 watts per channel at 10 distortion 8 ohm Impedance Max output 15 watts Anode Voltage 30 2 0 2kv 1 32 0 2mA Brightness 43 53 white screen 250cd m2 170cd m2 Speakers 2 Woofers 5 inch 120 mm round 2 Tweeters 2 inch 50 mm round Dimension 43 53 FDX 53 SDX20B 53 SDX20BB Height in 43 5 8 51 5 8 55 3 4 55 3 4 Width in 38 15 16 46 46 46 Depth in 20 1 16 25 1 4 25 26 1 4 Weight Ibs 148 223 225...

Page 3: ...NVERTER ANT B PB PR MONITOR OUT INPUT 1 AUDIO MONO L R AUDIO L R S VIDEO S VIDEO VIDEO VIDEO AUDIO L R MONO S VIDEO VIDEO Y VIDEO R L AUDIO L R L R Y VIDEO AUDIO INPUT 2 INPUT 4 INPUT 5 MONO MONO GENERAL INFORMATION Fig 3 Front Control Panel Fig 4 Rear Panel Jacks Antenna Input Output Audio Video Inputs 1 2 4 5 Monitor Out Audio to Hi Fi S Video Inputs 1 and 2 Component Input Y PBPR ...

Page 4: ...E REMOTE TO CONTROL YOUR TV 1 2 3 4 5 6 7 8 9 0 ANT STATUS VOL CH POWER TV CBL SAT DVD VCR PIP SWAP PIP MODE FREEZE HELP MENU MUTE EXIT LAST CH REC ASPECT MODE SELECT PIP CH CLU 4322UG VID1 VID2 VID3 VID4 VID5 ...

Page 5: ...o Set Press Select To Set SETUP SEL SETUP SEL CUSTOMIZE SETUP VIDEO AUDIO THEATER SEL Picture Formats Ant A 6 Aspect Style Aspect 1 Aspect 2 Aspect 3 Aspect 4 Aspect 5 V Position 5 Comp Color Type HDTV SDTV DVD Video Display 1080i 540P CURSOR CURSOR SELECT Set Menu Language Plug Play Set Antenna Cable Set Channel Memory Edit Channel Memory View Channel List Set The Clock Magic Focus Picture Format...

Page 6: ...4 Aspect Style Aspect 1 Aspect 2 Aspect 3 Aspect 4 Aspect 5 V Position 5 Comp Color Type HDTV SDTV DVD Video Display 1080i 540P Menu To Menu Bar To Quit Exit Press Select To Set SETUP SEL Picture Formats Y PBPR 4 Aspect Style Aspect 1 Aspect 2 Aspect 3 Aspect 4 Aspect 5 V Position 5 Comp Color Type HDTV SDTV DVD Video Display 1080i 540P Menu To Menu Bar To Quit Exit Press Select To Set SETUP SEL P...

Page 7: ... 5 V Position 5 Comp Color Type HDTV SDTV DVD Video Display 1080i 540P Menu To Menu Bar To Quit Exit Press Select To Set SETUP S E L Picture Formats Y PBPR 4 Aspect Style Aspect 1 Aspect 2 Aspect 3 Aspect 4 Aspect 5 V Position 5 Comp Color Type HDTV SDTV DVD Video Display 1080i 540P Menu To Menu Bar To Quit Exit Comp Color Type The Comp Color Type function allows you to automatically change tint a...

Page 8: ...Lines Interlaced 405 Lines Progressive 810 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced Insertion Panel to top and bottom DISPLAY FORMAT OF COMPONENT VIDEO TERMINAL YCBCR YPBPR SDTV SIGNAL FORMAT SMPTE 170M HDTV SIGNAL FORMAT ITU R709 SMPTE 274M 4X3 MODEL 1 NORMAL MODE 1 NTSC 480i 4x3 15 75kHz 5...

Page 9: ...9 480i Input Aspect 3 540p 1080i Aspect 4 540p 1080i Aspect 2 405p 810i Aspect 1 540p 1080i 540 Lines Progressive 1080 Lines Interlaced 405 Lines Progressive 810 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced Hor 3 4 V Ver 3 4 V 540 Lines Progressive 1080 Lines Interlaced Hor 3 4 V 540 Lines Progressive 1080 Lines Interlaced Insertion Panel to top and bottom 4x3 480p Aspect 1 540p 10...

Page 10: ...s Interlaced Insertion Panel to top and bottom Letter 16x9 480p Input Aspect 3 540p 1080i Aspect 4 540p 1080i Aspect 2 405p 810i Aspect 1 540p 1080i 540 Lines Progressive 1080 Lines Interlaced 405 Lines Progressive 810 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced 540 Lines Progressive 1080 Lines Interlaced Insertion Panel to top and bottom Letter 16x9 720p Input Aspect 4 540p 1080i...

Page 11: ...ines Interlaced 1080 Lines Interlaced Insertion Panel to top and bottom 16x9 1080i Input Aspect 4 1080i Aspect 2 405p 810i Aspect 2 810i Aspect 1 1080i Main Picture 405 Lines SUB SUB SUB Main Picture Sub Picture NTSC Picture 405 Lines Moving Picture 540 Lines 540 Lines STROBE STROBE STROBE 8 Surf Strobe Mode NTSC 540P 4x3 33 75KHz ...

Page 12: ...Lines 169 Lines 169 Lines 540 Lines 169 Lines 169 Lines 540 Lines 540 Lines Main Picture 405 Lines SUB SUB SUB Main Picture ANT A Sub Picture ANT A NTSC 480i Picture 405 Lines Moving Picture STROBE 540 Lines 540 Lines STROBE STROBE 10 Surf Strobe Mode NTSC 480i 540P 4x3 33 75KHz 9 Single Mode NTSC 480i 540P 4x3 33 75KHz ...

Page 13: ...2 Magic Focus Pattern Set Up 30 2 12 3 Convergence Jig Screen Specification 31 2 12 4 Raster Position Adjsutment 32 2 12 5 Convergence Point Adjustment 32 2 13 Blue Defocus 34 2 14 White Balance 34 2 15 Sub Brightness 35 2 16 Sub Picture Signal Amplitude Adjustment 37 2 17 Horizontal Position Normal and 1080i Throught mode 38 2 18 Scanning Area Check Normal and 1080i Throught mode 38 2 19 Raster D...

Page 14: ...these items only when a SDTV or HDTV signal is input to the COMPONENT jacks on the back of the TV See table below 3 Check the OSD according to table on pages 15 21 using CURSOR on Remote Control Adjustable Data Others Fixed Data be careful not to change 4 Press EXIT key to exit I2C ADJUST mode NOTE 1 If the TV I2 C data is different from the I2 C Parameter pages 15 21 for fixed data change the dat...

Page 15: ... SUB BRT WHITE BAL G DRV COOL 3F R DRV COOL 3F R CUTOFF COOL 80 G CUTOFF COOL 80 B CUTOFF COOL 80 H POSITION 3F 47 VD POS FC 3F FACT RESET CH U D INPUT MENU Select SERVICE and press key Press EXIT key R DRV 3F MENU MENU Select SUB BRT and press key Press EXIT key BRIGHTNESS 80 Press to adjust VIDEO SETTINGS 1 CONTRAST MIN 2 COLOR MIN VIDEO SETTINGS 1 CONTRAST MAX 2 COLOR TINT SHARP BRIGHT CENER 3 ...

Page 16: ...DE SERVICE SUB BRT WHITE BAL G DRV COOL 4E R DRV COOL 58 R CUTOFF COOL 80 G CUTOFF COOL 80 B CUTOFF COOL 80 H POSI V P 3F 47 VD POS FC 3F FACT RESET ADJUST MODE SERVICE SUB BRT WHITE BAL G DRV COOL 3F R DRV COOL 3F R CUTOFF COOL 80 G CUTOFF COOL 80 B CUTOFF COOL 80 H POSI H 3F 47 VD POS FC H 3F FACT RESET ADJUST MODE SERVICE SUB BRT WHITE BAL G DRV COOL 3F R DRV COOL 3F R CUTOFF COOL 80 G CUTOFF C...

Page 17: ... ADJUST MODE TA1270 S TINT TV 3C TOFF0 TV 00 TOFQ TV 00 SUB CNT 0F SUB CLR 0F SPLIT SINGLE MODE PiP CH SURF mode ANT A only SPLIT mode SINGLE mode NTSC only NORMAL mode PIP ON OFF key PIP Mode key PIP Mode key PIP Mode key ADJUST MODE CXA2151 MAT OUT 0 H WIDTH 0 V TC 1 HSEP 0 HS MASK 1 CH U D INPUT ADJUST MODE CXA2151 MACRO 1 GAIN SEL 0 CBGAIN 7 CRGAIN 7 YGAIN 7 CH U D INPUT MENU MENU ADJUST MODE ...

Page 18: ...CVHENH 12 71 YV ENH 00 87 YH ENH 07 NTSC SINGLE SURF STROBE mode SELECT SELECT SELECT SELECT SELECT FLEX CONT 480i 94 CH ENH 0F 68 YV CLP 00 84 YH CLP 00 97 YV NLP 00 98 YH NLP 0A 83 YH FRQ 00 91 CH FRQ 02 70 YV LT1 00 480i mode FLEX CONT 480P 94 CH ENH 0F 68 YV CLP 00 84 YH CLP 00 97 YV NLP 00 98 YH NLP 0A 83 YH FRQ 00 91 CH FRQ 02 70 YV LT1 00 480P mode FLEX CONT 1080i 94 CH ENH 0F 68 YV CLP 00 ...

Page 19: ...1 74 CNRRDC 00 89 CNR 0 00 27 FRMBRT 60 11 MVW PH 05 18 SVW PH 05 14 MHS HP 0F 21 SHS HP 0F 23 V POS 1F 50 HD POS 3F 480P mode FLEX CONT 1080i 65 YNRRDC 00 74 CNRRDC 00 89 CNR 0 00 27 FRMBRT 60 11 MVW PH 04 18 SVW PH 04 14 MHS HP 0F 21 SHS HP 0F 23 V POS 1F 50 HD POS 3F 1080i mode FLEX CONT 720P 65 YNRRDC 00 74 CNRRDC 00 89 CNR 0 00 27 FRMBRT 60 11 MVW PH 06 18 SVW PH 06 14 MHS HP 0F 21 SHS HP 0F ...

Page 20: ... 01 SRT GA 00 SRT FQ 03 SPLIT mode CH U D INPUT FLEX CONT NTSC SHARP 30 APACON 01 CLT 01 SRT GA 00 SRT FQ 03 NTSC SINGLE SURF STROBE mode SELECT SELECT SELECT SELECT SELECT TA1316 SDTV COLOR 54 TINT 3D R Y PH 02 R B GA 0D G Y PH 05 G B GA 00 SDTV mode TA1316 HDTV COLOR 4F TINT 41 R Y PH 00 R B GA 0A G Y PH 05 G B GA 00 HDTV mode CH U D INPUT TA1316 NTSC COLOR 54 TINT 3B R Y PH 02 R B GA 0C G Y PH ...

Page 21: ... BS 00 BLC 00 BDL 00 BS ARE 01 S TRK 00 Select OSD POSI and press key MENU MENU Press EXIT key TEST CXA2151 MAIN H V Input4 00 Input5 00 MENU 32ms POLLING DATA FROM RATING OFF DETECTIVE COUNT CXA2151 READ MODE H COUNT DATA V COUNT DATA MENU SELF DIAGNOSIS RESET START 00 REMOTE POWER 00 MATRIX POWER 00 REMOTE MEM INIT 00 MATRIX MEM INIT 00 ADJUST MEM INIT 00 ADJUST FAC RESET 00 EEP READ ERROR 00 EE...

Page 22: ...OL mode to on 2 Set the Volume to around the center 3 Set to SURROUND OFF 4 Set INTERNAL SPEAKER to ON Adjustment procedure 1 Input 100mVrms 200mVrms 300mVrms and 400mVrms of 1KHz audio signal to L Mono terminal 2 Check that same level sound is ouput from SP when 200mVrms 300mVrms and 400mVrms of 1KHz sound signal is input 1 3 3 SRS SURROUND OPERATION CHECK Adjustment preparation 1 Set the Master ...

Page 23: ...3 Screen VR should be turned clockwise gradually and set so that retrace line begins to appear 4 Return to NORMAL mode by CURSOR again 5 Adjust Focus VR s so that focus is even all around screen 2 2 DCU Phase Data Setting Adjustment preparation 1 Cut off adjustment should be finished 2 Set video conditions to factory preset Adjustment procedure 1 Receive any NTSC signal 2 Push SERVICE ONLY SW on C...

Page 24: ... mm Notes 1 If internal cross hatch does not appear after clearing RAM data press service switch again on POWER DEFLECTION PWB 2 To restore old RAM data turn TV off and on CROSSHATCH GREEN 2 4 Receive cross hatch signal Adjustment procedure 1 Green G tube beam alignment adjustment Short circuit 2P subminiature connector plug pins of Red R and Blue B on the CPT boards and project only Green G light...

Page 25: ...Geometric center of the screen R B 2 Upon completion of adjustment fix centering magnets with white paint NOTES 1 If internal cross hatch does not appear after clearing RAM data press service switch again 2 To restore old RAM data turn TV off and on 1 2 2 8 Horizontal size adjustment Adjustment preparation 1 The set can face east or west 2 Set video conditions to factory preset 3 The electric focu...

Page 26: ... both sides of the bright line is not equal observe the side with larger chromatic aberration when adjusting PRT SURFACE SIDE 4 POLE BEAM SHAPE CORRECTION MAGNET 2 POLE BEAM ALIGNMENT MAGNET ZERO FIELD SPACER NO ADJUSTMENT 2 9 Beam form adjustment Adjustment preparation 1 The beam alignment should have been completed 2 The raster tilt centering horizontal vertical size scanning area check and rast...

Page 27: ...n table below Change the signal and fine adjust the same way as the G lens OPTICAL FOCUSING ADJUSTMENT GREEN Change the signal to the circle pattern and fine adjust Observe the corner part of the screen especially observe number in the small circle when adjusting If the focus performance at the screen center exceeds the lower limit it is acceptable CHASSIS DP15H J DP15K SCREEN SIZE 53 43 L1 and L2...

Page 28: ...e edges of the circle pattern signal or cross hatch signal 2 Green static focus adjustment Adjust the static focus VR on Focus pack UFPK for green so that the center of circle pattern is the most clear Check that the focus does not get conspicuously worse at the checking point the periphery of circle pattern cross hatch signal NOTE Checking point for the periphery of picture Checking point O I L N...

Page 29: ... parameter Change the data as shown on Table 1 2 OR 3 DCU Parameter ADJ PARAMETER ROM WRITE ADJ DISP 77 SEL STAT 00 DEMO WAIT 2f NORMAL MODE TABLE 1 DCU PARAMETER DP15K Parameter Normal ADJ DISP 77 77 DEMO WAIT 2F 2F INT START 03 03 V SQUEEZE F0 F1 INT STEP1 02 02 INT STEP2 06 06 INT BAR 30 30 INT DELAY 01 01 MGF STEP1 00 00 MGF STEP2 06 06 MGF BAR 1B 1B MGF DELAY 01 01 SENSOR CK 00 00 PORT 0 00 0...

Page 30: ...00 F9 00 FD 00 GH 04 00 FC 00 FE 00 04 02 GV 04 00 04 00 FB 00 FB 00 BH 06 FE FC 00 FE FE 06 04 BV 06 FF 03 00 FD 00 F9 00 0 1 2 3 4 5 6 7 RH 06 02 FC 00 FC 02 08 02 RV 02 FF 08 00 F7 01 FD 00 GH 06 00 FC 00 FE 00 06 02 GV 05 FF 06 00 FA 01 FA 00 BH 08 FE FC 00 FE FE 08 04 BV 09 FE 03 00 FD 01 F7 00 Normal Mode V Squeeze Mode 1080i Through Mode DP15K DP15J 0 1 2 3 4 5 6 7 RH 06 02 FC FC FA 02 06 0...

Page 31: ...ueeze 16 9 103 103 103 103 51 5 43 5 UNIT MM UNIT MM 2 12 3 Convergence Jig Screen Specifications 7 Press PIP MODE key 2 times to write the changed data in EEPROM First press ADJ PATTERN ROM WRITE 2nd press writes data into EEPROM Green dots appear after completion of operation 8 Press MUTE key 3 times to exit from PATTERN mode 9 Press EXIT button 5 times to return to VIDEO MODE 10 Select 1080i in...

Page 32: ...turn to 13x9 mode to finish touch up convergence Adjustment procedure 1 Receive any NTSC signal 2 Start adjustment at the center of the screen 3 Continue adjustment at next closest position 4 Adjust center area first ending with edge sections 5 After interpolation check convergence again and repeat 1 5 if necessary 6 When convergence is acceptable press PIP MODE to write data to ROM memory ROM WRI...

Page 33: ...starts and several windows appear during this operation It takes about 30 seconds or less 2 When green dots appear initialize operation is finished 3 Turn power OFF 4 Receive any 1080i signal Select Aspect 5 PICTURE FORMAT SET UP of menu Set is in V Squeeze mode 5 Repeat above steps 1 3 gain NOTE DCU has 2 modes Normal and V Squeeze 1080i through mode Therefore this adjustment needs to be done for...

Page 34: ... turned ON 2 CUT OFF ADJ should be finished 3 VIDEO control Contrast is MAX Others are center 4 Color temp COOL 5 Signal Hight Light white Balance Adj White raster 0 715Vpp w o sync termination incidence 75ohm 100IRE Low Light white balance ADJ White raster 0 180Vpp w o sync termination incidence 75ohm 25 IRE The brightness equal to 20cd m2 at screen center 6 BLUE defocus ADJ should be finished 7 ...

Page 35: ...ghtness white balance is still obtained If it is not return to step 2 White balance 10800 K 0 MPCD Color coordinate x 0 278 y 0 280 Normal 7200 K Warm 6500 K 2 15 Sub brightness adjustment Adjustment preparation 1 Start adjustment after the power is turned ON for 20 minutes or more 2 Receive the color bar signal 3 Set video conditions to factory preset 4 The vertical incident illumination on the s...

Page 36: ...Adj Sub bright Adj Check Low Light W B Adj High Light W B Adj Low Light W B Sub bright Adj Check Low Light W B High Light W B Sub bright FINISH Increase BLUE SCREEN VR If Reddish or Greenish If Bluish Repeat two or three times until no adjustment is needed If NOT OK If OK ...

Page 37: ...play PIP SINGLE picture 2 Go Into I2 C service mode and press MENU button until TA1270 M is displayed on screen 3 Press PIP CH button of R C TA1270 M change to TA1270 S 4 Observe P852 on the CPT PWB and change the TA1270 S SUB CNT I2 C data so that the amplitude of the sub picture is the same level as that of the main picture ADJUST MODE TA1270 S TINT TV 3C TOFFO TV 00 TOFQ 00 SUB CNT 0F SUB CLR S...

Page 38: ...rker 0 7 1 5 H size marker 0 7 1 5 3 4 scales 3 4 scales 1 2 scales 6 grids 6 grids 3 4 scales 4 grids 4 grids 2 18 Scanning area check Checking condition 1 Digital convergence adjustment should have been completed 2 Receive the circle pattern signal 3 Brightness Contrast standard condition Contrast max Other controls center position 4 Check that the scanning area matches with the following drawin...

Page 39: ... set is acceptable 3 Brightness Contrast standard condition Contrast max Other controls center position 4 Check the raster distortion specification Value shown in the table below or less A D I L Measure the winding of the outside line Item Symbol 53 43 Top Bottom pincushion distortion A B 6 5 Right Left pincushion distortion C D 4 4 Center line Vertical line 5 6 5 tilt Horizontal line 5 6 5 Center...

Page 40: ... 1 2 Connect 1 1 Darken Outside Light 2 2 Placing of sensor 3 Is pattern hitting sensor 4 Check connection and solder bridge of sensor 5 Replace sensor 6 Replace sensor P W B 7 Sensor Connector check 8 Replace DCU 9 Adjustment check H V size centering VF Error Replace DCU 3 2 4 Over Flow 1 Check the placement of sensor 2 Adjustment check H V size centering 3 Conv amp gain check 1 check resistor va...

Page 41: ... parts is subject to be altered for improvement CONVERGENCE DP15K DP15J DP15H PRODUCT SAFETY NOTE Components marked with a and shaded have special characteristics important to safety Before replacing any of these components read carefully the PRODUCT SAFETY NOTICE of this Service Manual Don t degrade the safety of the receiver through improper servicing BASIC CIRCUIT DIAGRAM CONVERGENCE DP15K DP15...

Page 42: ...f the parts is subject to be altered for improvement SENSOR DP15K DP15J DP15H PRODUCT SAFETY NOTE Components marked with a and shaded have special characteristics important to safety Before replacing any of these components read carefully the PRODUCT SAFETY NOTICE of this Service Manual Don t degrade the safety of the receiver through improper servicing BASIC CIRCUIT DIAGRAM SENSOR DP15K DP15J DP1...

Page 43: ...PRINTED CIRCUIT BOARD COMPONENT SIDE DP1X CONVERGENCE DP1X SENSOR PWB DP1X VM PWB 43 ...

Page 44: ...PRINTED CIRCUIT BOARD PATTERN SIDE DP1X CONVERGENCE DP1X SENSOR PWB DP1X VM PWB 44 ...

Page 45: ...B 50V CE16 0800294R CAP ELECTRO 10UF M SMG 50V CK20 0890076R CAP CERAMIC 150PF K 50V CE24 0800294R CAP ELECTRO 10UF M SMG 50V CK21 0890076R CAP CERAMIC 150PF K 50V CE25 AL00027R CAP ELECTORO 4 7UF M 250V CK22 0890083R CAP CERAMIC 470PF K 50V CE26 AL01166R CAP ELECTROLYTIC 100UF M YXF 50V CK23 0890076R CAP CERAMIC 150PF K 50V CE27 AL01166R CAP ELECTROLYTIC 100UF M YXF 50V CK24 0890076R CAP CERAMIC ...

Page 46: ...334334M ZENER RD39E B3 T2 TP TA 43FDX 53SDX DL26 2331815M ZENER HZ7 B2 DK17 2334324M Z D RD36E TAPE B3 SI 500MW 36V 53SDX FDX DL27 2331815M ZENER HZ7 B2 DK17 2334334M ZENER RD39E B3 T2 TP TA 43FDX 53SDX DL28 2331824M ZENER HZ9B1 TA DK18 2334324M Z D RD36E TAPE B3 SI 500MW 36V 53SDX FDX DL30 2331824M ZENER HZ9B1 TA DK18 2334334M ZENER RD39E B3 T2 TP TA 43FDX 53SDX DL31 2331824M ZENER HZ9B1 TA DK19 ...

Page 47: ... 26TZ SI 80MHZ 400MW RE73 0100095M RES CARBON FLM 1 8W 18K JB QK06 2320591M TRS 2SC458 B TZ C TZ SI 230MHZ200MW RE74 AT03894M 56KOHM 1 2W RDS50 CARBON FILM RESISTOR QK07 2320591M TRS 2SC458 B TZ C TZ SI 230MHZ200MW RE75 AT03894M 56KOHM 1 2W RDS50 CARBON FILM RESISTOR QK08 2320591M TRS 2SC458 B TZ C TZ SI 230MHZ200MW RE76 0100095M RES CARBON FLM 1 8W 18K JB QL10 2320637M TRS 2SA673 C 26TZ D 26TZ SI...

Page 48: ...FLM 1 16W 1 0K JB RL20 0100129M RES CARBON FLM 1 8W 470K JB 43FDX RK23 0100085M RES CARBON FLM 1 8W 6 8K JB RL20 0100133M RES CARBON FLM 1 8W 680K JB SDX RK24 0700043M RES CARBON FLM 1 16W 1 5K JB RL21 0100117M RES CARBON FLM 1 8W 150K JB 43FDX RK25 0700063M RES CARBON FLM 1 16W 47K JB RL21 0100119M RES CARBON FLM 1 8W 180K JB 53SDX FDX RK26 0700063M RES CARBON FLM 1 16W 47K JB RL22 0100131M RES C...

Page 49: ...299 PH07002 53 Bottom Rail 451 PH08305 43 Speaker Grill 415 PH08913 53 Speaker Grill 10 QD08992 43 Back Cover 165 QJ00673 43 Foot x 4 Red PRT Assy 53SDX20BB Green PRT Assy 53SDX20BB Blue PRT Assy 53SDX20BB UE08744 Red PRT Assy 53SDX20B UE08745 Green PRT Assy 53SDX20B UE08756 Blue PRT Assy 53SDX20B UE20234 Red PRT Assy 53FDX20B UE20235 Green PRT Assy 53FDX20B UE20236 Blue PRT Assy 53FDX20B UE20311 ...

Page 50: ...ght out The Speaker Grille is held in place by Velcro 2 With the Front Speaker Grille removed the screws necessary to remove the light box are visible Look underneath the Front Screen Frame The image shows the screws on the left side 3 This image shows the screws on the right side 4 Disassembly Instructions for Light Box Model 53FDX20B and 53SDX20B Only ...

Page 51: ...ws on the left side 5 Do the same thing for the Right side 6 Now move to the back of the PTV The back cover and the lower rear board must be removed To remove the lower rear board remove the 15 screws 7 This image shows the back of the PTV with the lower rear board removed 8 ...

Page 52: ...ional help and allow them to hold the back cover while removing the last screw 9 After taking off the Back Cover the cabinet light cavity will be exposed Take note of the Sensor board located on the top right corner 10 Remove the blue PDS1 Sensor Interface connector 11 Undress wirings from 3 wire retainers 1 is located below the number 5 sensor and 1 to the right of it Press down on the plastic ta...

Page 53: ...e retainer to the left of Sensor 5 13 Remove 4 screws 2 screws on the left 2 screws on the right of the CRT Lens Assembly 14 To remove the Back cover support board remove the 4 screws 2 on each side 15 This shows the 2 screws on the right side 16 ...

Page 54: ...that hold the chassis to the cabinet 18 Lift the Light Box in the center back and slide backwards until the Light Box is out 19 Reattach the Control Panel to the light box to allow operation outside of the cabinet The Light Box is now ready for easy transport to a designated service and repair facililty 20 Lift Slightly Here ...

Page 55: ...55 STEP INSTRUCTIONS IMAGE While the Light Box is being transported or serviced be very careful not to damage the CRT PWB s Also use caution in handling the LENS area to avoid damage and scratches 21 ...

Page 56: ...he Speaker Grille is held in place by Velcro 2 With the Front Speaker Grille removed the screws necessary to remove the Screen Frame are visible Look underneath the Front Screen Frame The image shows the screws on the left side 3 This image shows the screws on the right side 4 Disassembly Instructions for Screen Frame Assemblies Models 53FDX20B 53SDX20B 53SDX20BB ...

Page 57: ...t side of Control Panel 5 Do the same thing for the Right side Right side of Control Panel 6 Grab the Screen Frame on the lower Left or Right corner firmly With a quick jerk pull the corner straight out towards you 7 Do the same thing for the other side and pull the Screen Frame assembly out no more than 4 in 8 ...

Page 58: ...INSTRUCTIONS IMAGE With the bottom pulled back no more than 4 in lift the Screen Frame assembly straight up This will unhook the top of the screen Frame from the cabinet Carefully store Screen Frame assembly 9 ...

Page 59: ...ck sides of the Speaker Grille 2 on each side The image on the right shows the 2 screws on the right back side of the Speaker Grille 2 The image on the right shows the Speaker Grille removed 3 The Lower Rear board needs to be removed Remove 16 screws all around the Lower Rear Board 4 Models 43FDX20B 43FDX15B ...

Page 60: ...crews all around the Back Cover The image to the right shows the back of the left side of the Back Cover Again use extreme caution because the mirror is attached to the Back Cover 6 This image shows the back of the the PTV with the Back Cover and lower Rear Board removed 7 Look for the Sensor Board located on the top right corner Remove the Sensor Interface connectors 8 ...

Page 61: ...d 9 Locate and remove the last 4 screws on the lower left and right corner in the front of the Screen Frame 2 on each corner The image shows the left corner Please note that these screws are the last ones that are holding the Screen Frame Grab the Screen Frame on both corners and slide out towards you 10 This image shows the PTV after you have removed the Screen Frame assembly 11 ...

Page 62: ...JT22013 SIGNAL PWB JT22023 TERMINAL PWB JT22034 DEFLECTION PWB JT22043 POWER PWB JT22054 CONV FOCUS PWB JT22063 CPT PWB KR02532 SCREEN ASSEMBLY UE08644 DP15H CHASSIS UE20234 RED CRT UE20235 GREEN CRT UE20236 BLUE CRT X480245 SURROUND PWB X480261 CONTROL PWB ...

Page 63: ...VERTER JT23251 SIGNAL PWB JT23261 TERMINAL PWB JT23271 DEFLECTION PWB JT23281 POWER PWB JT23291 CONV FOCUS PWB JT23301 CPT PWB KR02533 SCREEN ASSEMBLY UE08744 RED CRT UE08745 GREEN CRT UE08746 BLUE CRT UE20561 DP15J CHASSIS X480245 SURROUND PWB ...

Page 64: ...0553 FLEX CONT JT23251 SIGNAL PWB JT23261 TERMINAL PWB JT23271 DEFLECTION PWB JT23281 POWER PWB JT23291 CONV FOCUS PWB JT23301 CPT PWB KR01162 SCREEN ASSEMBLY UE20821 RED CRT UE20822 GREEN CRT UE20823 BLUE CRT UE20561 DP15J CHASSIS ASY X480245 SURROUND PWB ...

Page 65: ...R HC5613 CS00553 FLEX CONVERTER HC5613T JT23254 SIGNAL PWB JT23264 TERMINAL PWB JT23274 DEFLECTION PWB JT23284 POWER PWB JT23304 CPT PWB KR02534 SCREEN ASSY UE20311 RED CRT UE20312 GREEN CRT UE20313 BLUE CRT UE20564 DP15K CHASSIS X480246 SURROUND PWB ...

Page 66: ...R HC5613 CS00553 FLEX CONVERTER HC5613T JT23254 SIGNAL PWB JT23264 TERMINAL PWB JT23274 DEFLECTION PWB JT23284 POWER PWB JT23304 CPT PWB KR02531 SCREEN ASSY UE20311 RED CRT UE20312 GREEN CRT UE20313 BLUE CRT UE20564 DP15K CHASSIS X480246 SURROUND PWB ...

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