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Chapter 2 

 
 
 

Page 6 of 16 

AC Input Wiring – Connecting the Pendant to the 115VIF-3 Interface Board 

 
Connect the pendant 115 VAC input wiring to the terminals marked AC1 through AC5 on the 115VIF-3, with 
NEU (neutral of the pendant control signals) as their common terminal. AC1 thru AC5 are connected to the 
HOT side of the pendant control signals, coming from the pendant’s pushbutton contacts. The board’s AC input 
terminal functions are as follows: 
 

INPUT HOIST 

TRAVERSE 

AC1 

(Note 1)

 

Up PB 

Forward/Left PB 

AC2 

(Note 1)

 

Down PB 

Reverse/Right PB 

AC3 

Increase/2

nd

 speed 

Increase/2

nd

 speed 

AC4 

(Note 2) 

Jumpered to HOT   

(Note 3)

 

Horizontal over-travel limit (NC sensor input; 

open-circuit forces inverter to MIN speed)   

AC5 

(Note 2)

 

Up over-travel photo limit (NC sensor 

input; open-circuit stops/prevents UP 

motion – only DOWN motion is possible) 

Jumpered to HOT 

AC6 

NC 

IN 

GND 

Not used/no connection 

Not used/no connection 

 

Note 1: 

Inputs AC1 and AC2 functions are symmetrical with respect to direction in traverse applications. In hoist applications, however, AC1 

must

 be 

used for UP and AC2

 must

 be used for DOWN. 

 

Note 2:

 

AC4 and AC5 inputs are intended to be used with over-travel limit sensors. These are secondary safeties, over and above N.C. limit switches 
that would be wired in series with the AC1 and AC2 pendant inputs. They are “fail-safe” inputs, for use with N.C. type sensors. In this way, a 
cut wire will have the same effect (inhibited of motion) as a sensor being triggered. 

 

Note 3: 

AC4 may also be used for 

3-Step Hoist Control

. Refer to page 11. 

 

 

Figure 2-2, 

Pendant AC 

Wiring 

Important:

 If you will not use the 

AC4 or AC5 for end-of-travel safety 
inputs, then both these inputs must 
be jumpered to the pendant HOT 
supply, otherwise motor rotation will 
be prevented. When end of travel 
limit switches ARE used, they should 
be wired in place of these jumpers. 

PENDANT 

Summary of Contents for 115VIF-3

Page 1: ...200 OR SJ700 SERIES INSTRUCTION MANUAL Hitachi America Ltd Manual Number HAL1055C August 2009 After reading this manual keep it handy for future reference For Crane Hoist Pendant Applications Instruction Manual 115 VAC Input Interface Board 115VIF 3 ...

Page 2: ...Configuring the Inverter 9 Chapter 4 Operation 13 Index 15 Document History Rev A March 2009 modified Figure 2 2 modified table on page 9 deleted SJ300 references other minor changes Rev B April 2009 added 3 position pushbutton pendant control Rev C August 2009 added programming for C004 for 2 speed operation page 11 changed web address back cover ...

Page 3: ...harness 9 long 1 M3 x 8mm screw and wave washer WARRANTY The warranty period under normal installation and handling conditions shall be eighteen 18 months from the date of purchase or twelve 12 months from the date of installation whichever occurs first The warranty shall cover repair or replacement at Hitachi s sole discretion of the 115VIF 3 interface board Service in the following cases even wi...

Page 4: ... controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution coul...

Page 5: ...ries in which you are installing the board The boards 115 VAC side wiring from the pendant and the corresponding AC input functions are the same regardless of which inverter series you are using Note In the standard version of the 115VIF 3 no connections are made to the terminals marked IN and GND or to terminal AC6 z z z z z z To Inverter Terminals P24 FW 1 2 3 4 5 6 CM1 IN GND AC1 AC2 AC3 AC4 AC...

Page 6: ...le Jumpered to HOT AC6 NC IN GND Not used no connection Not used no connection Note 1 Inputs AC1 and AC2 functions are symmetrical with respect to direction in traverse applications In hoist applications however AC1 must be used for UP and AC2 must be used for DOWN Note 2 AC4 and AC5 inputs are intended to be used with over travel limit sensors These are secondary safeties over and above N C limit...

Page 7: ...t the AC signal wires from the pendant controls to the terminal as shown in the table on page 6 After carefully tightening all terminals reinstall the terminal strip with attached board into the inverter mating connector and route pendant AC wiring carefully out the bottom of the inverter Figure 2 3 shows the correctly installed 115VIF 3 Make sure the SR SK DIP switch is in the default SR position...

Page 8: ...parameter tables in Chapter 3 inking Sourcing Input Set up n To change the logic setting locate the small etal jumper bar on the intelligent input terminal strip Then and PLC terminal 2 Reinstall the jumper between the PLC terminal and the CM1 terminal Fi y Installed in SJ700 Inverter sh O For open loop applications the UP blue wire from the pigtail is connected to the FW th For closed loop encode...

Page 9: ...he inverter to come to a stop If that button is re pressed to the first position before stop is reached that speed will be maintained In order to achieve this basic functionality certain parameters must be set differently from factory default values as described in the following table Parameter Code Function Setting Comment F002 Acceleration Time Note 1 Set a value between 1 and 3600 seconds depen...

Page 10: ... Actual setting is dependent on inverter capacity and your design requirements Note 2 C011 to C018 in the case of SJ700 series Other Required Settings The following were previously noted in the Installation and Wiring chapter but are important and bear repeating Make sure the following steps were performed SJ200 The SR SK DIP switch next to the input terminal strip must be in the default SR positi...

Page 11: ...ecelerate back to the MIN speed and hold Releasing the pushbutton will cause the inverter to come to a stop Three Step Hoist Control Some pendant stations utilize 3 position pushbuttons for the hoist control This is what is traditionally called three step control This is simple to implement with the 115VIF 3 and inverter No programming changes are required in the inverter The jumper from AC4 to HO...

Page 12: ...Chapter 3 Page 12 of 16 Three Step Control Wiring 115VAC HOT Hoist Up AC1 Hoist Down AC2 Hold Speed AC4 Hoist Increase Speed AC3 Figure 3 1 ...

Page 13: ...eased the speed attained at that time will be maintained Releasing AC1 at this point will cause the motor speed to ramp down If AC1 remains off long enough the motor will come to a stop If AC1 is re activated at any speed above the MIN speed then that speed will be maintained for the duration If AC1 is reactivated at a speed below the MIN speed the motor will accelerate to MIN speed and maintain t...

Page 14: ...Chapter 4 Page 14 of 16 Software State Diagram Ver 3 7 Version 3 6 ...

Page 15: ...talling 5 Inverter parameters 9 J Jumper bar 8 L Layout board 5 Load brake 9 10 M MIN speed 6 9 13 O Open loop 8 Operation 13 P Pendant 9 13 R Reset fault 13 Rotation direction of 13 S Safety Precautions 4 Sensor over travel 6 Sinking sourcing 8 SJ200 7 10 SJ700 7 Software State Diagram 14 Speed minimum 9 SR SK 10 T Three step hoist control 11 Traverse 6 Trip reset 13 Troubleshooting 13 Two speed ...

Page 16: ...August 2009 HAL1055C Hitachi America Ltd Tarrytown NY 10591 2009 http www hitachi america us inverters ...

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