background image

Chapter 4 

 

 

 
 

Page 13 of 16 

Chapter 4 – Operation 

 

Normal Operation 

 
Once the inverter parameters are set as described in Chapter 3, you are ready to verify proper operation. It is 
recommended to first test the system with the motor mechanically disconnected from the crane or hoist, to 
ensure that any unexpected behavior will not damage the equipment or risk injury. 
 
Energize the inverter and the pendant or other external control circuit power supplies, and press the pushbutton 
connected to input terminal AC1. This is the UP hoist or FORWARD/LEFT traverse input. Observe motor 
rotation. If direction is NOT correct, remove power from the inverter and wait 10 minutes for the capacitors to 
discharge. Then interchange any two motor leads. Restore power and repeat the initial test. Direction should 
now be correct. 
 
With the AC1 pushbutton pressed to the first detent, the motor will accelerate in the forward direction, 
(corresponding to UP motion for the hoist), to the frequency set in A062 (MIN speed), and remain at that speed, 
unless: 

 

The pushbutton is released, in which case the motor will come to a stop, OR 

 

Ramp to a higher speed, while pushbutton is pushed to the second detent (AC3). If AC1 is maintained, 
and AC3 is subsequently released, the speed attained at that time will be maintained. 

 

Releasing AC1 at this point will cause the motor speed to ramp down. 

 

If AC1 remains off long enough, the motor will come to a stop. 

 

If AC1 is re-activated at any speed above the MIN speed, then that speed will be maintained for the 
duration. If AC1 is reactivated at a speed below the MIN speed, the motor will accelerate to MIN speed 
and maintain that speed until one of the above events occurs. 

 
The function of AC2 pushbutton is the same as the AC1 pushbutton, with the exception that rotation direction is 
reversed (corresponding to DOWN operation for a hoist). 
 
In addition to its normal function, the AC2 (DOWN) pushbutton input doubles as the FAULT RESET if the 
inverter should enter an alarm (trip) condition for any reason. This eliminates the need to access the inverter 
keypad itself to clear a fault. 
 
 

Troubleshooting 

 

Symptom Remedy 

Inverter will not accelerate beyond minimum speed 

Input AC4 is not jumpered to HOT 

Inverter will only turn the motor in one direction Input 

AC5 

is 

not jumpered to HOT 

Note: For other troubleshooting tips, refer to Chapter 6 of the pertinent inverter Instruction Manual 

 
 

Electrical Specifications 

 
The board is internally powered from the inverter’s internal 24 Vdc power supply, drawing approximately 21 
mA. The AC inputs are optically isolated, and draw approximately 2 mA each. The outputs to the inverter have a 
100 mA maximum capacity. 

Summary of Contents for 115VIF-3

Page 1: ...200 OR SJ700 SERIES INSTRUCTION MANUAL Hitachi America Ltd Manual Number HAL1055C August 2009 After reading this manual keep it handy for future reference For Crane Hoist Pendant Applications Instruction Manual 115 VAC Input Interface Board 115VIF 3 ...

Page 2: ...Configuring the Inverter 9 Chapter 4 Operation 13 Index 15 Document History Rev A March 2009 modified Figure 2 2 modified table on page 9 deleted SJ300 references other minor changes Rev B April 2009 added 3 position pushbutton pendant control Rev C August 2009 added programming for C004 for 2 speed operation page 11 changed web address back cover ...

Page 3: ...harness 9 long 1 M3 x 8mm screw and wave washer WARRANTY The warranty period under normal installation and handling conditions shall be eighteen 18 months from the date of purchase or twelve 12 months from the date of installation whichever occurs first The warranty shall cover repair or replacement at Hitachi s sole discretion of the 115VIF 3 interface board Service in the following cases even wi...

Page 4: ... controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution coul...

Page 5: ...ries in which you are installing the board The boards 115 VAC side wiring from the pendant and the corresponding AC input functions are the same regardless of which inverter series you are using Note In the standard version of the 115VIF 3 no connections are made to the terminals marked IN and GND or to terminal AC6 z z z z z z To Inverter Terminals P24 FW 1 2 3 4 5 6 CM1 IN GND AC1 AC2 AC3 AC4 AC...

Page 6: ...le Jumpered to HOT AC6 NC IN GND Not used no connection Not used no connection Note 1 Inputs AC1 and AC2 functions are symmetrical with respect to direction in traverse applications In hoist applications however AC1 must be used for UP and AC2 must be used for DOWN Note 2 AC4 and AC5 inputs are intended to be used with over travel limit sensors These are secondary safeties over and above N C limit...

Page 7: ...t the AC signal wires from the pendant controls to the terminal as shown in the table on page 6 After carefully tightening all terminals reinstall the terminal strip with attached board into the inverter mating connector and route pendant AC wiring carefully out the bottom of the inverter Figure 2 3 shows the correctly installed 115VIF 3 Make sure the SR SK DIP switch is in the default SR position...

Page 8: ...parameter tables in Chapter 3 inking Sourcing Input Set up n To change the logic setting locate the small etal jumper bar on the intelligent input terminal strip Then and PLC terminal 2 Reinstall the jumper between the PLC terminal and the CM1 terminal Fi y Installed in SJ700 Inverter sh O For open loop applications the UP blue wire from the pigtail is connected to the FW th For closed loop encode...

Page 9: ...he inverter to come to a stop If that button is re pressed to the first position before stop is reached that speed will be maintained In order to achieve this basic functionality certain parameters must be set differently from factory default values as described in the following table Parameter Code Function Setting Comment F002 Acceleration Time Note 1 Set a value between 1 and 3600 seconds depen...

Page 10: ... Actual setting is dependent on inverter capacity and your design requirements Note 2 C011 to C018 in the case of SJ700 series Other Required Settings The following were previously noted in the Installation and Wiring chapter but are important and bear repeating Make sure the following steps were performed SJ200 The SR SK DIP switch next to the input terminal strip must be in the default SR positi...

Page 11: ...ecelerate back to the MIN speed and hold Releasing the pushbutton will cause the inverter to come to a stop Three Step Hoist Control Some pendant stations utilize 3 position pushbuttons for the hoist control This is what is traditionally called three step control This is simple to implement with the 115VIF 3 and inverter No programming changes are required in the inverter The jumper from AC4 to HO...

Page 12: ...Chapter 3 Page 12 of 16 Three Step Control Wiring 115VAC HOT Hoist Up AC1 Hoist Down AC2 Hold Speed AC4 Hoist Increase Speed AC3 Figure 3 1 ...

Page 13: ...eased the speed attained at that time will be maintained Releasing AC1 at this point will cause the motor speed to ramp down If AC1 remains off long enough the motor will come to a stop If AC1 is re activated at any speed above the MIN speed then that speed will be maintained for the duration If AC1 is reactivated at a speed below the MIN speed the motor will accelerate to MIN speed and maintain t...

Page 14: ...Chapter 4 Page 14 of 16 Software State Diagram Ver 3 7 Version 3 6 ...

Page 15: ...talling 5 Inverter parameters 9 J Jumper bar 8 L Layout board 5 Load brake 9 10 M MIN speed 6 9 13 O Open loop 8 Operation 13 P Pendant 9 13 R Reset fault 13 Rotation direction of 13 S Safety Precautions 4 Sensor over travel 6 Sinking sourcing 8 SJ200 7 10 SJ700 7 Software State Diagram 14 Speed minimum 9 SR SK 10 T Three step hoist control 11 Traverse 6 Trip reset 13 Troubleshooting 13 Two speed ...

Page 16: ...August 2009 HAL1055C Hitachi America Ltd Tarrytown NY 10591 2009 http www hitachi america us inverters ...

Reviews: