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English
REPLACING PUNCH AND DIE
CAUTION
In this case, be sure to previously disconnect the
plug from the power supply.
1. Service Life of the Punch and Die
Wear and damage to the cutting edges of the punch
and die can greatly influence the cutting operation.
Under normal usage, the service life of the punch
and die is as shown in the table below. Replace
the punch and die promptly when the end of the
service life approaches. The punch and die should
be replaced at the same time.
When the machine is used according to the service
life indicated in the above table, the punch will have
abrasions as shown in the enlarged diagram of the
worn punch tip in
Fig. 7
. This is when the punch
and die should be replaced.
CAUTION
If the punch and die are used longer than the
specified service life, the die holder will be subject
to excessive stress and may break off.
When a 1.6 mm mild steel trapezoidal plate is cut,
wear will be especially quick. Replace the punch
and die as soon as possible after reaching the
service life.
2. Punch and die replacement (see Fig. 8)
CAUTION
During the following operations, use care to prevent
dirt adhering inside the gear cover, inside the die
holder and around the piston.
(1) Punch replacement
(a) Loosen the M8 hexagon socket set screw mounting
the die holder (see
Fig. 4
) and remove the die
holder.
(b) Loosen the M5 hexagon socket set screw fastening
the punch to the piston and pull out the punch.
(c) Insert the new punch while aligning the taper hole
of the punch and the direction of the M5 hexagon
socket set screw, then securely tighten the hexagon
socket set screw (see
Fig. 9
).
(2) Die replacement
Loosen the 2 machine screws and replace the die.
(3) Lubricaton
When the above replacement operations are
completed, apply a suitable amount of machine oil
to the sliding surfaces around the punch and die
and operate the machine without a load.
MAINTENANCE AND INSPECTION
1. Checking punch and die
A worn or defective punch and die will greatly
decrease work efficiency.
Check and replace them periodically. Refer to
“Replacing punch and die”.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Failure
to do so could result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool. Exercise due care to ensure the winding
does not become damaged and/or wet with oil or
water.
4. Inspecting the carbon brushes (Fig. 10)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon
brush can result in motor trouble, replace the carbon
brush with a new one having the same carbon
brush No. shown in the figure when it becomes
worn to or near the “wear limit”. In addition, always
keep carbon brushes clean and ensure that they
slide freely within the brush holders.
5. Replacing carbon brushes
Disassemble the brush cap with a screwdriver. The
carbon brush can then be easily removed.
6. Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION
Repair, modification and inspection of Hitachi Power
Tools must be carried out by an Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools,
the safety regulations and standards prescribed in
each country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts (i.e. code numbers and/or
design) may be changed without prior notice.
GUARANTEE
We guarantee Hitachi Power Tools in accordance with
statutory/country specific regulation. This guarantee does
not cover defects or damage due to misuse, abuse, or
normal wear and tear. In case of complaint, please send
the Power Tool, undismantled, with the GUARANTEE
CERTIFICATE found at the end of this Handling
instruction, to a Hitachi Authorized Service Center.
NOTE
Due to HITACHI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
Cutting materials
Service life cutting
lengths of punch and die
1.6 mm Mild steel plates
300 m
1.6 mm Mild steel
corrugated and trapezoidal
50 m
plates
1.2 mm stainless steel plates
200 m
01Eng_CN16SA_WE
11/4/08, 20:00
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