Hisun 700UTV Page 107 Maintenance Manual Download

Page: 107 / 124

107

phenomena

cause

measure

remark

ignition system

１

,no spark

1.switch lock

※

carve out a way or

short circuit,connection

badness

※

line bonding

badness

2.CDI set

※

After electrify no

noise from the CDI

3.high voltage

※

high

voltage

lead

insulated badness

※

high voltage lead

carve

out a way or short circuit

4. magneto

※

signal loop and charge

loop

carve out a way or short

circuit

★

repair

★

repair

★

replace

★

repalce

★

repalce

★

repalce

２．

spark weak

sparkove

intermittence

1. spark plug

※

pollute

wear

intermittence

2. high voltage bag

※

high voltage lead wire

insulated badness

★

repalce

★

replace

electrification
system

discharge

self

2, uncharge or

shortage-charge

cover

polluted

drenched by rain

carve out a way or short

circuit,

caused

connected wire badness

rectifier damaged

3.baterry

※

lower-

electrolyte

※

electrode failure

★

water-proof,keep

clean

the

cover and repalce

electrolyte

★

repair

★

repalce

★

entered

distilled

water

★

replace

１．

flash not

bright or weak

２

, horn sound

1. the switch of flash lamp

emergency

light

contacted badness

2. lamp

※

filament

lamp

damaged

※

the watt of lamp larger

or smaller than regulated

number

routing

★

repair

replace

★

replace

★

replace

Summary of Contents for 700UTV

Page 1: ...1 700UTV Maintenance Manual...

Page 2: ...t of engine 11 2 1 Inspection of cylinder head intake and exhaust valve 11 2 2 Inspection of spark Plug 14 2 3 Inspection of cylinder piston and piston ring 15 2 4 Inspection of crankshaft 18 2 5 Insp...

Page 3: ...kcase cover 33 3 6 Magneto 34 3 7 Oil pump 34 3 8 Clutch 36 3 9 Carburetor 36 3 9 1 Structure of carburetor 36 3 9 2 Inspection and adjustment of carburetor 37 4 Chassis 4 1 Direction system 42 4 2 Br...

Page 4: ...n system 108 5 2 Magneto and charging system 109 5 3 Battery 110 5 4 Lighting system 111 5 5 Meterand signal system 112 5 6 Electrical starting system 113 6 Appendix 115 6 1 Specification 115 6 2 Requ...

Page 5: ...5 General Information 1 Description...

Page 6: ...6 1 1 Identification code 1 1 1 Frame No Frame No is carved in the lower right side of Figure 1 1...

Page 7: ...1 1 2 Engine NO Engine NO is carved on the right side of the engine fighre 1 2 fighre 1 2 1 2 Special tools instruments and meters 1 2 1 Oil filter detacher To fasten and detach the oil filter 1 2 2...

Page 8: ...ts 1 2 4 Outside micrometer To accurately measure external diameter of a column 1 2 5 Inside micrometer To accurately measure internal diameter of a hole 1 2 6 Dial indicator To accurately measure a s...

Page 9: ...heck electrical circuits and parts 1 2 10 Barometer To measure pressure of the tyre 1 2 11 Magneto drawing device To detach the magneto 1 2 12 Snap ring clamp To install and detach snap rings 1 2 13 S...

Page 10: ...adjustidlespeed starteroperation Adjust if necessary Crankcase breathersystem Check breather hose for cracks of damage Replace if necessary Exhaust system Check for lecakage Tighten if necessany Repla...

Page 11: ...hium soap bassed grease Axle boots Check operation Replace if damaged Fittings and fasteners Check all chassis fittings and fastenrs Correct if necessary Lights and switches Check operation Adijust he...

Page 12: ...valve lash the engine must be cooled The tempreture should be less than 35 Remove the seat cushion and fuel tank unplug the vision hole cover round the flywheel of magneto anti clockwise to aim T at...

Page 13: ...ve 0 05 0 08mm See figure 2 3 Figure 2 3 Loose the lock nut rotate the adjusting screw until it appears that the feeler gauge be pulled Then fasten the adjusting screw by valve adjuster tighten the lo...

Page 14: ...whether the spark plug insulator and electrode is damaged or sooting If so see figure 2 5 Figure 2 5 2 Check the spark clearance by feeler gauge whether it is between 0 6 0 7mm Or adjust the gap clea...

Page 15: ...ut of roundness 0 0035 0 005 cylinder degree of toruosity 0 04 0 06 external diameter of piston 101 95 101 97 101 92 bore diameter of piston pin hole 22 002 22 010 22 010 gap between piston pin and pi...

Page 16: ...on of piston 2 Blast and abnormal noise 3 Abrasion of cylinder or piston Inspection of cylinder 1 Check whether the cylinder is damaged 2 Measure the bore diameter of cylinder at three spots 3 At the...

Page 17: ...d the piston groove is cracked and abraded See figure 2 7 Figure 2 7 2 Insert piston ring into cylinder and measure the end gap repairing limit value the first ring the second ring 0 5mm See figure 2...

Page 18: ...asure the external diameter of piston pin The gap between piston and piston pin Repairing limit value 0 02mm See figure 2 11 Figure 2 11 2 4 Inspection of crankshaft check that whether crank and conne...

Page 19: ...gure 2 13 2 6 Inspection of carburetor 1 Inspect the idle of carburetor The engine speed should be 1500 150r min 10 minutes after starting at normal idle and will not misfire when briskly accelerate I...

Page 20: ...filter 1 Disassemble the air cleaner remove cartridge clean the cartridge with non flammable cleaning solvent and then make it dry Note Petrol is forbidden 2 Dip the air filter cartridge into 20 oil t...

Page 21: ...ant of engine the vehicle is oiled with lubricant of APISGSAE10W 40 APISGSAE10W 40 APISGSAE10W 40 APISGSAE10W 40 Others are forbidden capacity 1 The capacity is 1 9L after disassembly and assembly 2 T...

Page 22: ...to do cleaning and dip it into the oil case again Then unplug the dip stick and look whether oil level is lower than the indicator See figure 2 18 Note Ensure that the engine is landed by both four w...

Page 23: ...2 Remove and examine the width of valve Repairing limit value 2 0mm See figure 2 20 1 2 20 2 2 20 3 Figure 2 20 1 Figure 2 20 2 Figure 2 20 3 If the mating surfaces is coarse corrode or cannot contac...

Page 24: ...ce between valve stem and valve guide Repairing limit value intake 0 12mm exhaust 0 14mm Note Eliminate carbon in the pipe before measuring If the pipe will be replaced grind the valve seat again 5 In...

Page 25: ...ht of inlet valve spring 32 5mm squareness 0 10mm free height of exhaust valve spring 36 2mm squareness 0 10mm Figure 2 22 1 Figure 2 22 2 6 Examining lifting distance of breaker cam Measure the lengt...

Page 26: ...Repairing limit value 22 939mm Inspection of rocker arm Check whether the rocker arm is worn out or damaged and whether the oil hole is blocked Note If there is a rocker arm to be replaced examine th...

Page 27: ...diameter of rocker arm shaft with micrometer Repairing limit value 11 96mm The repairing limit value of clearance between rocker arm shaft and hole 0 05mm See figure 2 25 Figure 2 25 3 3 3 3 disassem...

Page 28: ...igure 2 26 1 Remove cylinder valve cover cam chainwheel cover and Figure 2 27 1 remove valve chain wheel Figure 2 27 2 Figure 2 27 1 Figure 2 27 2 remove lower rocker arm shaft See figure 2 28 Figure...

Page 29: ...h cylinder cover alignmentment of top dead center Rorate the crankshaft with T sleeve anti clockwise until these two symbols of the cam chain wheel to be at the same level with cylinder cover That is...

Page 30: ...sion hole cover of left front cover That is to say the piston is at the compression top dead center and there are valve clearance in these four rocker arms of cylinder head See figure 2 31 Figure 2 31...

Page 31: ...Figure 2 33 remove adjuster cotter sealed ring of cylinder headtensioner adjuster guide board See figure 2 34 Figure 2 34 remove cylinder block0 seal adjuster cotter sealed ring of cylinder head See...

Page 32: ...ather with a piece of cleaning cloth to avoid the snap ring falling into the case See figure 2 36 Figure 2 36 remove piston pin and piston Clean the buckle of piston and piston pin hole to facilitate...

Page 33: ...33 Figure 2 37 3 3 3 3 3 3 3 3 starting mechanism starting mechanism starting mechanism starting mechanism 3 4 sensor Figure 2 38 3 5 left crankcase cover See figure 2 39 Figure 2 39...

Page 34: ...stator coil Remove the pluse coil Remove the stator with rotor Stripper See figure 2 40 Figure 2 40 Remove the whitney key See figure 2 41 Figure 2 41 3 7 oil pump Remove the bolt of oil pump cover Se...

Page 35: ...35 Remove right cover See figure 2 43 Figure 2 43 Remove the right support frame clutch pulley disc See figure 2 44 1 figure 2 44 2 figure 2 44 3 Figure 2 44 1 Figure 2 44 2 Figure 2 44 3...

Page 36: ...utch Remove bolts See figure 2 45 Figure 2 45 Remove the clutch shoe block and clutch cover See figure 2 46 Figure 2 46 Check the wear condition of the clutch shoe block and clutch cover See figure 2...

Page 37: ...22 idle metering air jet 23 Enriching Plunger component 24 Seal ring of external shaft cover 25 External shaft cover 26 Screw M4 8 27 Suction pipe A 28 T plastic pipe 29 Suction pipe B 30 ACV valve di...

Page 38: ...at spring spring block oil needle remove pilot screw spring washer Note the pilot screw is set at maximum performance Before removing pilot screwd note the revolutions of screw in order to fix it back...

Page 39: ...ng block cleaning chap damage replace the carburetor assembly cleaning steps check the float damaged replace check the float triangular needle triangular needle seat 0 rings filter gauze Damaged worn...

Page 40: ...ge check the main jet main jet pilot jet pilot screw 0 scrapers pilot jet bent worn out damaged replace gas fouling block blow with compressed air Chassis Automobile body fastener locking moment of fo...

Page 41: ...tside direction column and direction column M8 33 Direction and direction column M8 33 F R bridge gear box and frame M10 55 Front wheel hub and drive shaft M18 120 Engine and connecting board M6 10 Th...

Page 42: ...6 The behind torsion revise follow to this table 4 1 Direction system The structure of the steering 1 Direction column groupware 2 Azimuth training gear drive gear 3 Spring elastic ring 4 Seal packin...

Page 43: ...Azimuth training gear ball head 14 tension bar locking nut M10 15 Changes the drive shaft part 16 Flange bolt M8 20 17 Slot nut M12 18 2 Cotter pin3 2 32 The structure of Steering wheel part 1 Flange...

Page 44: ...le do not have stagnation 5 Inspects the torque of the steering wheel whether obviously increase Attention Thesteering force cutting which exerts to transfers in steering wheel outflow boundary is sma...

Page 45: ...llment the steering system 4 1 1 1 Dismantle the parts of the steering wheel 1 Takes down the plastic center lid 2 Takes down the steering wheel fixing nut the gasket Attached figure 4 1 1 Attached fi...

Page 46: ...steering wheel whether has the hidden danger which the fissure and possibly breaks if has must replace the steering wheel Attached figure4 1 3 1 The framework of the steering wheel 2 Inspect fastens n...

Page 47: ...r have damaged if the attrition is serious must replace the steering wheel The tolerance clearance between the internal spline on the steering wheel and outer spline on the steering column is smaller...

Page 48: ...e the M bolt which is on the steering drive axle the top of splinet draws out the cross gimbal 4 Loose the fastening four piece M8 16bolt on the steering column take down the steering column from the...

Page 49: ...parts 2 Checke the two ends of the spline on the central axis whether is wear out if so instead the central axis 3 Checke the spline in the tow ends of the central axis whether have wear if dose inste...

Page 50: ...Attached figure4 1 7 1 the steering drive axle 2 Flange bolt M8 20 2 Loose the clamp bolt in the cross gimbal spline on the bottom of the steering drive axle pull out the lower of the steering drive...

Page 51: ...e cross gimbal fork whether have wear and corrosion to instead the parts basesd on the checke Attached figure4 1 9 Attached figure4 1 9 Attention Install the cross gimbal daub the lithium grease on th...

Page 52: ...rd 2 connecting bolt 3 Direction machine 2 Loose the open groove nut on the L R turning steering knuckle take down the steering tension rod from the steering knuckle Attached figure Attached figure4 1...

Page 53: ...p through the adjustment instead the gear rack 3 Inspects the dustproof rubber set whether gets older and dehiscence Replace the olde rand dehiscence rubber wrap 4 Inspect the tow balls on the steerin...

Page 54: ...b the lithium grease in to the movement 4 1 1 3Reinstalls the steering system parts 1 Connecting the direction machine with four pieces bolt M10 30 on the frame then use tow pieces of locknut to conne...

Page 55: ...36N m 2 Connecting the steering transmission shaft and direction machine with one piece of flange boltM8 20 Attached figure4 1 13 Attached figure4 1 13 1 direction machine 2 Hexagon flange nutM8 20 3...

Page 56: ...figure4 1 14 2 1 steering transmission shaft 1 Hexagon flange nutM8 12 2 Hexagon flange nutM8 20 2 steering column tube 3 steering column M8 Bolt tight of force 32N m 4 Use one piece of flange self l...

Page 57: ...57 Attached figure4 1 15 1 flange self lock nutM12 1 25 2 steering wheel Steering wheel tight of force 40N m 4 2 Brake system Front Disk Brake components...

Page 58: ...al to the life safety of the operator and therefore must be periodically inspected and maintained This vehicle uses the double return route hydraulic pressure disc brake system Please follow the tips...

Page 59: ...1 Brake pedal Inspect the brake pedal does maintain the certain counter tension Attached figure4 2 2 When checks disk brake plate the saved liquid in the oil cup will pour automatically into the press...

Page 60: ...gure4 2 3 1 Disk Brake 6 Disk brake plate uses hydraulic pressure of the brake fluid Therefore fuel pipe must be periodically inspected and replaced Inspection method If the oil tubing has the aging c...

Page 61: ...down the front wheel parts Attached figure4 2 4 Attached figure4 2 4 1 Conical Nuts M10 2 Loose the tow pieces of bolts fixed the brake plate clip and take down it Attached figure4 2 5 Attached figur...

Page 62: ...and front wheel hub from the front wheel shaft Attached figure 4 2 6 Attached figure 4 2 6 1 Cotter pins3 2 32 2 Open groove nutM12 3 Direction machine ball 4 Front Sheep horn 5 Front wheel hub 4 Tak...

Page 63: ...antle the disk brake pump installment place and take down the disk brake pump unit Attached figure4 2 8 Attached figure4 2 8 1 The disk brake pump 2 The disk brake pump installment place 2 Loose the b...

Page 64: ...p 4 2 2 3 Dismantlethe rear brake plate clip and the rear disk brake plate 1 Dismantle the rear wheel parts Attached figure4 2 10 Attached figure4 2 10 1 Conical Nuts M10 2 Wheel hub 2 Remove rear dis...

Page 65: ...bridge gearbox on the frame take down the middle transmission shaft parts Attached figure4 2 12 Attached figure4 2 12 1 Disk Brake Clip 2 Disk brake plate 3 Middle transmission shaft 4 Take down the...

Page 66: ...brake plate 5 Dismantle the disk brake plate from the installment place Attached figure4 2 14 Attached figure4 2 14 1 Rear disk brake plate 4 2 2 4 Dismantle the disk brake vitta 1 Loose the vitta fix...

Page 67: ...e three Contacts tubing then take down it Attached figure4 2 16 Attached figure4 2 16 1 Hexagon flange Bolt M6 20 2 Three Contacts tubing of the disk brake 3 Loose one piece of Mnut which fixed the ri...

Page 68: ...4 2 18 Attached figure4 2 18 1 Two tubes of the disk brake 2 Hexagon flange Bolt M6 20 5 Break out the hydraulic brake system from the bodywork 4 2 2 3 Inspect and maintain the hydraulic brake system...

Page 69: ...with problems 4 Check the Brake Plate Clip for distortion crack rust and stuck Maintain method instead the brake plate with problems 5 Inspect the Disk Brake Shoe for wear condition Brake shoe must be...

Page 70: ...ness of disk brake plate is 7 5mm Disk brake plate must be replaced when the thickness is less than 6 8MM 2 Replace the disk brake plate when it is distortion and crack 4 2 2 4 Assembly of front Brake...

Page 71: ...he Bolt 22 N m 28N m 3 Fix the Front wheel Hub onto the Front Wheel Shaft with gasket open groove nuts and cotter pins AttachedFigure 4 2 20 Fastening Torque of the open groove nut 50 N m 60N m Attach...

Page 72: ...T802M10 Conical Nuts AttachedFigure4 2 20 Fastening Torque of Conical Nut 50 N m 55N m 6 Fix Front Disk Brake Pump onto the frame with two pieces of M M10 55 bolts Fastening Torque of the bolt 40N m A...

Page 73: ...nd rear middle transmission shaft and rear bridge onto the rear bridge AttachedFigure4 2 12 9 Mount the Disk Brake Clip onto rear bridge with two pieces of Mbolt Fastening Torque 18 N m 12 N m 10 Sequ...

Page 74: ...he Central lid 2 Loose the two pieces Mbolt take down the parking handle AttachedFigure4 2 22 AttachedFigure4 2 22 1 Parking handle 3 Take down the Parking Cable from the Parking handle AttachedFigure...

Page 75: ...AttachedFigure4 2 24 1 Parking Cable 5 Loose two pieces of inner hexagon Mnuts take down the parking institution from the rear disk brake clip AttachedFigure4 2 25 AttachedFigure4 2 25 1 Rear disk bra...

Page 76: ...ating oil to increase the flexibility of the cable 3 Inspec the parking institution After cleaning the parking institution checke whether the rectangle four head thread in it is wear out and instead t...

Page 77: ...xactly contact with the rear disk brake plate then finish the adjustment with lock the inner hexagon nuts with spanner Attention after the adjustment the UTV can paking stabilized in the 12 pitch with...

Page 78: ...ttached Figure 4 2 20 4 3 2 2 Inspection of wheel components 1 Check if the wheel hub has any distortion rust crack or other potential defects If so please replace the wheel hub 2 Check if the tyre ha...

Page 79: ...al bores on the wheel hub In occasion of angular distortion or wear the wheel hub must be replaced The angle of the conical bores is 60 4 3 2 3 Assembly of wheel Attach the wheel hub onto the wheel wi...

Page 80: ...12 8AT 25 10 12 35 10 To ensure maximum security and longer life expectancy of the wheel please periodically inspect the tyre pressure and profile depth Insufficient tyre pressure can result in not o...

Page 81: ...yre is over worn which might result in spinning instability lose of control and other potential security risk of the vehicle Warnning the profile depth falls below 3mm pleasereplace the tyre inmediatl...

Page 82: ...ring 22 front case cover O ring 23 sulcate ball bearing6007R 24 sulcate ball bearing 6912 25 sulcate ball bearing 16007 26 needle bearing15BM2112 27 bolt M14 15 28 copper gasket 14 2 29 power divider...

Page 83: ...ub the wheel hub must be replaced immediately 3 Whether the spare part does coordinate with the sheep horn whethe the sheep horn bearing exists stagnation shake and noise if bearing is unreliable must...

Page 84: ...able to solved replace the oil nozzle to install the original position of the front box 8 If there is any problems with the sensor it must be inspected and maintained by the special serviceman 9 The...

Page 85: ...ched Figure 4 4 1 1 The right transmission shaft of front bridge 4 4 2 2 Inspection and maintain the front bridge 1 Check whether the dustproof rubber wrap on the left and right transmission shaft is...

Page 86: ...les the left and right transmission shaft in the ball cage must sufficiently enter 2 3 volume with the Lithium lubricating 4 Open the differential device and inspect the damage of the gears axes adn g...

Page 87: ...tial device onto the frame with two pieces of hexagon boltsM10 110 two pieces of nutsM10 and two pieces of flat gasket Attached Figure4 4 2 Fastening Torque of the Bolt 40 50N m Attached Figure4 4 2 1...

Page 88: ...88 1 rear axle differential components 2 retarder shell 3 sulcate ball bearing6305 4...

Page 89: ...ton gasket 0 35T gasket with jack 1 8T gasket with jack 1 8T 18 rear case oil filler hole bolt 19 oil filler hole O ring 20 rear retarder pipe 21 retarder shell 22 column axes boltM8 23 gasket 8 5 24...

Page 90: ...lems all the above replace the parts and try again if still not good to inform the special serviceman to service the reverse mechanism 2 If the reverse mechanism appears lacks files adjust the connect...

Page 91: ...t is not revers wether the clutch is open completely whether the shifts gears to lubricate is reliably the oil tubing in the reverse mechanism whether is stoped up there is any stagnation in the rever...

Page 92: ...pull rod balancing pole 8 self lock nutM8 9 rear balancing pole amortize rubber cover 10 balancing pole board 11 hexagon flange surface bolM8 16 Rear arm shaft 1 rear left upper rocker combination 2...

Page 93: ...2 front right upper rocker combination 3 front ball pin parts 4 axes using spring flange 5 front left lower rocker combination 6 front right lower rocker combination 7 rocker rubber middle membrane 8...

Page 94: ...t and right rocker rocks fiercely chcke the few aspect wether the bushing of the rocker is crushed the middle rubber separate is aging and chapped B checke whether the cotter pin is credible if it is...

Page 95: ...s of Hexagon Flange BoltsM10 52 and 4pieces of self lock nutsM10 3 Connect the rear shock absorbe and rear lower rocker combination with 2pieces of Hexagon Flange BoltsM10 65 and 2pieces of self lock...

Page 96: ...e BoltsM10 52 2 Hexagon Flange BoltsM10 70 1 2 1 Hexagon Flange BoltsM10 65 2 Hexagon Flange BoltsM10 70 To checke whether put ont the butter before fix then fix the upper and lower rockers and L R fr...

Page 97: ...shing and the middle rubber separate is integrant According to the front Suspension 3 The cotter pin on the head of the install axis which in the rear shock absorbe whether is credible Attention After...

Page 98: ...stem of Engine 4 7 1 Disassembly Inspection and Assembly of Water Cool System 4 7 1 1 Disassemble the Water Cool System 4 1 Disassemble the bumper and front faceplate Attached Figure4 5 1 Attached Fig...

Page 99: ...4 7 2 Inspection of Water Cooling System 1 Check if the rubber pipe of Water Cooling System is torn or worn out If so please replace with new pipe 2 Check the tightness of the hoop on the rubber pipe...

Page 100: ...Hexagon Flange BoltsM6 4 Use Hoops 4pcs and Rubber Pipes 2pcs to connect Water Cooling System with Engine Pours the high quality refrigerating fluid into the water tank after install Recommended antif...

Page 101: ...UTV is also equip the Oil Cooling System Figure 4 7 2 3Disassembly Inspection and Assembly of Oil Cooling System 1 Disassemble the oil cooler 2 Disassemble the connecting steel oil pipe 3 Disassemble...

Page 102: ...pection to the Oil Cooling System after maintain the pressure is 0 3MPA 2 After take the pressure resistance inspection pass over 0 03MPA compressed air through the connecting oil cooler steel oil pip...

Page 103: ...103 4 8 Iubrication points The details of the chassis lubrication is as below...

Page 104: ...and Yanggakdoconnection plus butter 3 right lower rocking shaft and frame connection plus engine oil 4 right lower rocking shaft and Yanggakdoconnection plus butter 5 right steering rod and steering...

Page 105: ...ker connection plus butter 22 rear wheel import axis and the case connection plus engine oil 23 rear left shock absorber and frame connection plus butter 24 rear left shock absorber and rocker connect...

Page 106: ...Green Red G R 11 Dark Red Dr 28 Green Black G B 12 White Green W G 29 Black White B W 13 White Red W R 30 White Blue W L 14 White Black W B 31 Yellow White Y W 15 Light Blue Lb 32 Green Blue G L 16 Li...

Page 107: ...wear intermittence 2 high voltage bag high voltage lead wire insulated badness repalce replace electrification system 1 discharge self 2 uncharge or shortage charge 1 cover polluted or drenched by rai...

Page 108: ...The key diagram of ignition elements ignition elements Ignition pressure provided by magneto ignition coil through diode commutated by R red line input CDI capacitance discharge ignition charge to ca...

Page 109: ...instant pressure up to 10000V sparkover at the clearance of sparkplug 0 6mm so the engine ignited charge system The key diagram of charge elements 5 2 magneto and charge system the elements of charge...

Page 110: ...sulfate function 3 Electrode former scratched or scratched by press or insulation without work Pay attention when using 1 Long time out of using but without charge is not correct 2 Too much charge so...

Page 111: ...asy floating When work near the battery please take care of your eyes and keep kids away from the battery If under such accidents please deal with it as follows or ask for help from the doctors 1 Exte...

Page 112: ...relay battery 12V 12Ah black brown blue red1 function switch 10A signal 25A Ignition 5A 2 4draver 25A frontlight biue black1 red red white red brown brown blue yelow red brown blue white M M B 15A bla...

Page 113: ...o not shine Horn Switch When press the button the horn will move But if without sound or with unclear sound or with little sound please check the problem according to the guide 5 6 Electrical starting...

Page 114: ...power and the time of pressing button will be within 55 seconds If longer time more than 5 seconds it may cause the damange of startor relay and the startor relay motor and may also cause the damage o...

Page 115: ...ydraulic spring swing arm Suspension Rear Hydraulic spring swing arm Braking pattern Normal condition Front dual disk Rear single disk front and rear linkage Right foot left hand operation 1 E mark Br...

Page 116: ...t 70kpa Tyre pressure 70kpa Rear 35kpa Fuel tank Vol 29L 0 1L Dry weight 524kg Max loading weight 300kg Total weight including hitch 843kg b Specification and modle of engine Engine Model Brand HS1102...

Page 117: ...L Drive ratio 5 3595 30 17 41 21 24 18 H Drive ratio 3 2230 26 21 41 21 24 18 R Drive ratio 3 8282 25 17 41 21 24 18 Engine Drive ratio 16 339 2 475 Clutch Wet automatic centrifugation Lubrication Cr...

Page 118: ...e light Turning light 12V 10W Amber light Rear reflector Red light d Specification and modle of other parts and structure Disk brake hydraulic oil DOT4 Turning operation system Hand operating steering...

Page 119: ...oil consumption rate is 340g Kw h 6 2 6 Reliability The reliable actual service life is 7000KM The testing method carries on according to GB T5374 1995 6 2 7 Durability The durability actual service...

Page 120: ...hesion between the tire and the road surface isnot smaller than on 0 7 slopeway the counter two directions maintains static fixed is motionless meantime between many to 5min 6 2 13 The side leans the...

Page 121: ...m lights should be located the flank d The front headlight low beam all does not allow to dazzle e The shines position of the frontheadlight low beam light beam the front illuminator shines when is aw...

Page 122: ...nut 45 50 6 3 Electrical circuits the characteristic of the electrical circuits 1 Actualize the electrial starting when it is at N parking and brake 2 When it is in the H gear the H gear switch of the...

Page 123: ...d to extend the useful time 5 Use the pan fuse box each operating circuit is working independence and easy to service there is no connect with the inner cable and the functional line it is hard to eme...

Page 124: ...124...

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Hisun 700UTV, Maintenance Manual

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Summary of Contents for 700UTV

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