Hisun Motors HS 244-2 Introduction Manual Download Page 60

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Troubleshooting

12-3

Mt05 ECU Malf Code

Table:23

Malf code in MT05

Description

P0500

VSS No Signal

P0850

Park Neutral Switch Error

P0445

CCP short to high

P0444

CCP short to low/open

P0171

BLM Max Adapt(Kohler Special)

P0172

BLM Min Adapt(Kohler Special)

P0174

PE System Lean(Kohler Special)

If you have any questions, consult your local dealer.

Summary of Contents for HS 244-2

Page 1: ...safe and enjoyable vehicle operation If you have any questions regarding the operation or maintenance of your UTV please call Monkija Trail Park Oy at 0086 23 61020546 or go to Pajalantie 6a 37550 Lem...

Page 2: ...l by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator bysta...

Page 3: ...e is below 4 F 20 C park the vehicle in a place where the temperature is higher than 4 F 20 C Start the vehicle after the vehicle has warmed up Please see page 7 3 on the warming up process Follow the...

Page 4: ...ols are shown below with an indication of their meaning Safety Alert Symbol Lift Cylinder Retract Diesel Fuel Lift Cylinder Extend Engine coolant Temperature Lift Cylinder Float Parking Brake Hazard W...

Page 5: ...8 1 Operating new vehicle 8 1 Do not operate the vehicle at full speed for the first 50 hours 8 1 Changing lubricating oil for new Subject Page vehicles 8 1 Starting 8 1 Seat belt 8 1 Head light swit...

Page 6: ...g transmission fluid 10 17 Changing front and rear axle case oil 10 18 Every 500 hours 10 18 Replacing fuel filter 10 18 Every 600 hours 10 18 Adjusting engine valve clearance 10 18 Every 1500 hours 1...

Page 7: ...Introduction HS 244 2 1 7 LOCATION OF PART...

Page 8: ...Introduction HS 244 2 1 8 ILLUSTRATED CONTENTS...

Page 9: ...Introduction HS 244 2 1 9...

Page 10: ...ur You should always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver should operate this vehicle Never operate after drinking usin...

Page 11: ...may turnover 10 Never drive over terrain such as a ditch a hole dams excessive mud or the vehicle can get stuck because of the vehicles weight 11 Always pay close attention to your surroundings and ch...

Page 12: ...Vehicle can be operated during the day or under good light conditions 2 Operate the vehicle in open smooth pavement 3 Under all conditions both operator and passengers should wear helmet and protectiv...

Page 13: ...p running and cool down before checking the coolant level Otherwise you could be burned by hot fluid or steam blown out 3 No smoking when adding electrolyte or refueling Fuel tank and battery should b...

Page 14: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9...

Page 15: ...Warning Labels 3 2 10 11 12...

Page 16: ...owever when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared...

Page 17: ...Spark plug DR8EA Throttle D46 5 Fuel Capacity L 28 Transmission CVT Wheels Drive system 4 Rear 2WD or 4WD Differential lock Electric control switch Gear selection H L range forward N R Brakes Front R...

Page 18: ...city kg lbs 150 331 Weight kg lbs 619 1365 Cargo bed Width mm in 975 38 4 Length mm in 1300 46 5 Depth mm in 351 13 8 Cargo bed capacity kg lbs 150 331 Tire Front 230 80 12 Rear 255 70 12 Max speed km...

Page 19: ...lt in vehicle malfunction or failures with a possibility of the vehicle damage to other property and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use wit...

Page 20: ...y inspect the exterior of the vehicle Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in a dusty place Check brake and p...

Page 21: ...it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not c...

Page 22: ...e is depressed Cold Starting When the ambient temperature is below 15 5 the engine is very cold If the engine fails to start after 5 seconds turn off the key for 30 seconds and start again STOPPING TH...

Page 23: ...aster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles However they should be especially obser...

Page 24: ...r 5 Front left and right position lights Emergency Light Switch if equipped Press the top half of the emergency light switch the light flash along with the indicator on the instrument panel Press the...

Page 25: ...he brake pedal is the left pedal on the foot board Depress the pedal to slow or stop the vehicle Brake pedal 4 Selecting the travel speed Range Gear Shift Lever CAUTION To avoid personal injury Avoid...

Page 26: ...fully then shift the lever Damage may occur with wrong shifting operation 4WD Lever CAUTION To avoid personal injury when traveling at road speed Use only 2WD When driving on icy wet or loose surface...

Page 27: ...y become very white While driving check the following items to see if all parts are functioning normally Fuel gauge Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator ca...

Page 28: ...cle 8 6 Coolant temperature gauge The hourmeter indicates in five digits the hours the vehicle has been used the last digit indicates 1 10 of an hour Hourmeter The speedometer indicates the traveling...

Page 29: ...in the winch owner s manual before attempting to install or use a winch Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truc...

Page 30: ...local dealer for this service 5 When the battery is used for less than 100 hours per year check the battery condition by reading the indicator annually The items listed below with a mark are registere...

Page 31: ...tor hose and clamp Check Every 200 hrs Replace Every 2 years 18 Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hose pipe Check Every 200 hrs Check Every 4years 20 Tire wear Check E...

Page 32: ...rs 32 Fuel system Bleed Service as required 33 Fuse Replace 34 Light bulb Replace NOTE Engine Oil 10W 40SL Oil used in the engine should have an American Petroleum Institute API service classification...

Page 33: ...and lift the hood off To close tilt cover back to closed position and fasten the latches Turn switch Front hood cover Operator s Seat To open the seat raise the seat to the forward position Operator...

Page 34: ...W TO RAISE THE CARGO BED CAUTION To avoid personal injury When servicing under raised bed make sure safety support is properly mounted Do not touch muffler or exhaust pipes while they are hot Otherwis...

Page 35: ...er for any service The spring preload rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions NOTE Never turn an...

Page 36: ...rease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw use 3 0 Allen wrench...

Page 37: ...k the rear only after placing a wooden block under the right and left frame tubes for securing the engine and then supporting it Do not apply jack pressure on the steel plate directly under the engine...

Page 38: ...to see if the level is too low add new oil to the prescribed level on the dipstick Oil Level Dipstick Checking Coolant Level CAUTION TO avoid personal injury Do not remove radiator cap while coolant...

Page 39: ...TANT Radiator screen must be cleaned from debris to prevent engine from overheating Checking brake fluid level CAUTION TO avoid personal injury Never operate the vehicle if the brake fluid is below th...

Page 40: ...d see checking brake pedal in EVERY 200 HOURS in PERIODIC SERVICE section Brake pedal FREE TRAVEL PEDAL STROKE Checking parking brake Pull the parking brake to apply the brakes with the key switch in...

Page 41: ...nt boot Drive shaft Checking tire inflation pressure Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time thus check it every day and inflate...

Page 42: ...ecking wheel bolt torque CAUTION To avoid personal injury Never operate vehicle with a loose wheel bolts Any time these bolts are loosened they should be retightened to the specified torque Check all...

Page 43: ...dust and dirt Check fuel line and fuel filter CAUTION To avoid personal injury Be sure to stop the engine and remove the key when attempting to make the following checks and changes Never fail to chec...

Page 44: ...rotection and rubber gloves when working around the battery The factory installed battery is non refillable type if the battery is weak charge the battery or replace it with new one Battery charging C...

Page 45: ...and stop the engine 4 Measure distance between front tire beads at rear of tire at hub height 5 Front distance should be shorter than rear distance if not adjust tie rod length Wheel to wheel distanc...

Page 46: ...vals USDA approval requires clearance between spark arrester sleeve and muffler body to be no larger than 0 023 0 584 mm Replace the entire muffler if it is damaged Do not operate the vehicle with a d...

Page 47: ...seal and check the oil level on the dipstick Then replenish the engine oil up to the prescribed level Bolt Cover O seal ring Engine oil filter IMPORANT To prevent serious damage to the engine use only...

Page 48: ...rake Hose and Pipe 1 Check to see that brake hose and lines are not swollen hardened or cracked 2 Check the brake hose and pipe joints for oil leaks 3 If there is any abnormality consult your local de...

Page 49: ...uch as burning get rid of the causes of overheating according to the TROUBLESHOOTING section of the manual and then start the engine again Checking Intake Air Line 1 Check to see if the hoses and hose...

Page 50: ...hanging the transmission fluid Run the engine at medium speed for a few minutes to prevent damage to the transmission Changing Front and Rear Axle Case Oil 1 Park the vehicle on a firm flat and level...

Page 51: ...After all coolant is drained close the drain plug 4 Fill with clean water and cooling system cleaner 5 Follow directions of the cleaner instruction 6 After flushing fill with clean water and anti fre...

Page 52: ...with fresh water and empty it again Repeat this procedure 2 or 3 times to clean up the inside 3 Mixing the LLC 4 The procedure for the mixing of water and antifreeze differs according to the make of t...

Page 53: ...r local dealer for this service Replacing Rear Brake Cylinder Seal Consult your local dealer for this service Replacing Intake Air Line Consult your local dealer for this service EVERY 4 YEARS Replaci...

Page 54: ...implements lowered to the ground coat any exposed rods with grease if equipped 7 Remove the battery from the vehicle Store the battery following the battery storage 8 procedures 9 Keep the vehicle in...

Page 55: ...ehicle and let the engine idle for at least five minutes Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or water leaks 6 With the engine fully war...

Page 56: ...weight of the trailer in t g acceleration due to gravity 9 81 m s2 Always observe the standard fixing points specified by the vehicle manufacturer Always observe national guidelines concerning officia...

Page 57: ...itch weight 600kg 2 Hitch heavy weight drive the vehicle cautiously and slowly 3 When using the trailer people should stay away from the hitch coupling device 4 When not using trailer must sperete the...

Page 58: ...ery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Crankshaft p...

Page 59: ...0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230 FPR Coil Circuit Low Voltage or Open P0232 FPR...

Page 60: ...cription P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low open P0171 BLM Max Adapt Kohler Special P0172 BLM Min Adapt Kohler Special P0174 PE System L...

Page 61: ...tes look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was u...

Page 62: ...ance for the inner and outside gears of transmission shaft Replace the gears Big clearance of transmission gears Replace the gears Non good connection of gear end face Replace the gears Less vehicle p...

Page 63: ...OPTIONS 13 1 Consult your local dealer for further details 1 Roof 2 Windscreen 3 Windlass 4 Motor Scan KF90121...

Page 64: ...Type HS244 2 1 2 1 Variant s HS244 2 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of the...

Page 65: ...subcategory and speed index of the vehicle T1 T1b The value of the vibration level measured according to Annex XIV to EU 1322 2014 is Driver mass awS m s 2 Requirement 59 1kg Test run 1 1 24 Deviation...

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