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Part 

No. 

4801-5801 

Rev. 

4-2010 

    Page 

8

 of 

24

 

 

 

Super Saver XL Heater Maywick 

6. User Instructions 

Before turning on gas, check main supply valve to be sure it is open (Fig. 3).  Be sure to check all 
connections for leaks with a Gas Leak Testing solution, (soap and water work well).  Check to see if gas 

valve knob is in the ON position.  If not, turn counter-clockwise until knob “clicks” into the ON position.  (This 
may not apply to all units).  Turn on gas by turning ball valve handle into vertical position. 

 

6.1  Connecting Electrical Power 

Make sure a circuit breaker or similar cutoff device is provided to permit disconnection of 

electrical power to heater for service and cleaning.  This heater is designed to be wired directly, 

with no plugs and outlets necessary.  All electrical work should be performed by a certified electrician.  
The wiring diagrams on pages 7-8 show how to wire a line power supply directly to the heater’s 

terminal block.  If no adjustments are made, the heater will operate every time power is supplied and 
the on/off switch is activated.  If an external thermostat is to be used (See Component & Wiring 

Diagram), the heater will operate only when power is supplied, the on/off switch is activated, and the 
thermostat indicates a call for heat.   

6.2 Starting 

Up 

Adjust thermostat higher than house 

temperature.  Allow 20 seconds for 
heater to ignite.  On initial start up or 

when heater has not been in service 
for some time, heater may require 

more than one attempt to purge air 
and ignite heater.  (IF HEATER 

FAILS TO IGNITE. REFER TO 
TROUBLE SHOOTING GUIDE). 

 

Adjust thermostat to desired house 
temperature. 

6.3  Shutting OFF Heater 

Shut off main gas supply valve, close 
ball valve, and disconnect electrical 

power. 

 
 
 

C A U T I O N !  

LIMITING EXCESS CARBON DIOXIDE (CO

In order to prevent hazardous accumulation of CO

gases, the heater must 

operate ONLY in a properly ventilated room.

 

Ventilation requirements are given in 'Specifications and Requirements' on page 1. 

Both installer and operator must ensure that the building’s ventilation rate never drops 

below the noted limits.

 

 

To Heater 

To Gas 
Supply 

Gas Valve

Shown in

"ON" Position

Fig. 3 

Summary of Contents for Maywick SS-225-XL

Page 1: ...upteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this...

Page 2: ...lvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or...

Page 3: ...tructions Model No Maximum Input Ventilation air required to support combustion SS 225 XL 225 000 BTUH 65 9 kW 1000 CFM 1699 m3 hr LP Propane Gas Maximum 14 in W C 34 8 mbar and minimum 12 5 in W C 31...

Page 4: ...be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume a...

Page 5: ...ect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with high...

Page 6: ...ions THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION...

Page 7: ...eveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1...

Page 8: ...heater will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is sup...

Page 9: ...rectangle and fasten around exhaust outlet on front of heater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide t...

Page 10: ...oor cover in slots on heater door and slide down This will lock the cover in place on the door See Detail F Repeat this step for the second door 15 To continue with installation of your heater see Use...

Page 11: ...Part No 4801 5801 Rev 4 2010 Page 11 of 24 Super Saver XL Heater Maywick COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 8 Component and Wiring Diagram...

Page 12: ...INE VOLTAGE THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Hot Surface Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH...

Page 13: ...ed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the ignite...

Page 14: ...gnition sequence when the false flame is no longer present 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the control has gone into...

Page 15: ...Part No 4801 5801 Rev 4 2010 Page 15 of 24 Super Saver XL Heater Maywick 10 4 Chart 1 First Visual Check Chart 1 First Visual Check...

Page 16: ...Part No 4801 5801 Rev 4 2010 Page 16 of 24 Super Saver XL Heater Maywick 10 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15...

Page 17: ...Part No 4801 5801 Rev 4 2010 Page 17 of 24 Super Saver XL Heater Maywick 10 6 Chart 3 Third Visual Check Chart 3 Third Visual Check...

Page 18: ...000 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determ...

Page 19: ...500 7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Det...

Page 20: ...date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0...

Page 21: ...Super Saver XL Heater Maywick 3004 6000 3002 5001 24 V 3003 5010 6401 1308 1041 3066 1041 1491 1009 1500 1021 1497 1021 1496 Refer to Model No for Orifice type 0408 4492 1021 1495 1004 1422 6401 0226...

Page 22: ...Rev 4 2010 Page 22 of 24 Super Saver XL Heater Maywick 0404 4486 6401 2879 6401 1318 0408 1131 3504 4007 3001 1740 3017 3076 240 Volt Heater Plate 3008 2258 3006 1580 1042 2693 3591 0100 1902 1138 30...

Page 23: ...Part No 4801 5801 Rev 4 2010 Page 23 of 24 Super Saver XL Heater Maywick NOTES...

Page 24: ...Copyright 2008 by Group Printed in the USA...

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