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Part 

No. 

4801-5801 

Rev. 

4-2010 

    Page 

19

 of 

24

 

 

 

Super Saver XL Heater Maywick 

 

Table 1 

Minor Loss Equivalents 

 

Fitting 

2" (5.08 cm) IPS Or Smaller 

2” (5.08 cm) IPS To 4” (10.16 cm) IPS 

 

Feet per fitting 

Meters per fitting 

Feet per fitting 

Meters per fitting 

45

°

 Elbow 

3 1 

90

°

 Elbow 

6 2 

10 

Tee 11 4 

20 

Gate Valve 

Angle Valve 

29 

60 

18 

Swing Valve 

15 

30 

 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Table 2.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour

Nominal Internal 

Natural Gas (Methane) @ Pressure Drop Of 0.5 in w.c. (0.2 mbar) 

Iron Pipe 

Diameter, 

Values listed are for 0.6 sp.gr. based on Heat Of Combustion of 1000 BTU/cu .ft  

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20  30 40

50

60

70

80

90

100 

150 

200

250

300

1/2 

.622  175  120  97  82  73  66  61 57 53 50 40 35 29 25 

3/4 

.824 

360 

250 

200 

170 

151 

138 

125 

118 

110 

103 

84 

72 

59 

53 

1.049  680  465 

375  320  285  260  240 220 205 195 160 135 109 100 

1-1/4 

1.380 

1400 

950 

770 

660 

580 

530 

490 

460 

430 

400 

325 

280 

219 

206 

1-1/2 

1.610  2100  1460  1180  990  900  810  750 690 650 620 500 430 325 309 

2.067 

3950 

2750 

2200 

1900 

1680 

1520 

1400 

1300 

1220 

1150 

950 

800 

614 

596 

2-1/2 

2.469  6300  4350  3520  3000 2650 2400 2250 2050 1950 1850

1500

1280 966  950 

3.068 

11000 

7700 

6250 

5300 

4750 

4300 

3900 

3700 

3450 

3250 

2650

2280 

1855 

1680 

4.026  23000  15800  12800  10900  9700  8800  8100 7500 7200 6700 5500

4600 3783 3432 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3 
* 1 inch = 25.4 mm

 

Pipe Sizes Determined For Diagram 

Pipe Section 

Max Gas Capacity Value Determined From Table 2 

Pipe Size Determined From Table 2 

 BTUH  kWh 

inches 

mm 

a-b 280,000 

82 1-1/4 

in 

31.8 

b-c 135,000 

40  1 

in 

 

25.4 

b-d 72,000 

21  ¾ 

in 

 

19.1 

b-f 72,000 

21  ¾ 

in. 

19.1 

c-e 72,000 

21  ¾ 

in. 

19.1 

c-g 

72,000 

21 

¾ in . 

19.1 

IMPORTANT 

Tables 2 and 3 are based on values given in the Gas Engineers Handbook and are intended as a guide only.  

Consult your gas supplier for gas capacity and pipe size information for your particular piping system. 

 

 

Table 3.  Maximum Capacity Of Pipe In Thousands Of BTU per Hour

Nominal Internal 

Liquid Propane (LP) @ Pressure Drop Of 0.5 in w.c. 

Iron Pipe 

Diameter, 

Values listed are for 1.6 sp.gr. based on Heat Of Combustion of 2500 BTU/cu .ft  

Size, (IPS) 

Length Of Pipe, Feet (multiply ft by 0.3 to convert to meter) 

Inch* Inch* 

10 20 30 40

50

60

80

100

125

150

200 250 300

350

400

1/2 

.622 

291 200 161 137 122 110  94  84  74  67  58 

51 

46 

43 

40 

3/4 

.824 

608 

418 

336 

287 

255 

231 

198 

175 

155 

141 

120 

107 

97 

89 

83 

1.049  1146 788 632 541 480 435 372 330 292 265  227  201  182  167  156 

1-1/4 

1.380 

2353 

1617 

1299 

1111 

985 

892 

764 

677 

600 

544 

465 

412 

374 

344 

320 

1-1/2 

1.610 

3525 2423 1946 1665 1476 1337 1144 1014  899  815  697 

618 

560 

515 

479 

2.067 

6789 

4666 

3747 

3207 

2842 

2575 

2204 

1954 

1731 

1569 

1343 

1190 

1078 

992 

923 

Table values given in BTUH/1000.  To convert to kW, multiply table values by 0.3. 
* 1 inch = 25.4 mm

 

Summary of Contents for Maywick SS-225-XL

Page 1: ...upteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this...

Page 2: ...lvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or...

Page 3: ...tructions Model No Maximum Input Ventilation air required to support combustion SS 225 XL 225 000 BTUH 65 9 kW 1000 CFM 1699 m3 hr LP Propane Gas Maximum 14 in W C 34 8 mbar and minimum 12 5 in W C 31...

Page 4: ...be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume a...

Page 5: ...ect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 6 Keep heater clean at all times A Open doors and blow out dust with high...

Page 6: ...ions THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION...

Page 7: ...eveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape as shown in Fig 1...

Page 8: ...heater will operate every time power is supplied and the on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is sup...

Page 9: ...rectangle and fasten around exhaust outlet on front of heater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide t...

Page 10: ...oor cover in slots on heater door and slide down This will lock the cover in place on the door See Detail F Repeat this step for the second door 15 To continue with installation of your heater see Use...

Page 11: ...Part No 4801 5801 Rev 4 2010 Page 11 of 24 Super Saver XL Heater Maywick COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 8 Component and Wiring Diagram...

Page 12: ...INE VOLTAGE THERMOSTAT 10 AMP FUSE ON OFF TRANSFORMER 24 VAC 40VA 50 60 Hz LINE VOLTAGE LOW LINE UNITED TECHNOLOGIES Hot Surface Ignition Control FLAME SENSOR PROBE GND REDUNDANT VALVE MAIN VALVE HIGH...

Page 13: ...ed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the ignite...

Page 14: ...gnition sequence when the false flame is no longer present 4 Status Indicator Flashing Four Times When the status indicator LED shows the repeating error code of four flashes the control has gone into...

Page 15: ...Part No 4801 5801 Rev 4 2010 Page 15 of 24 Super Saver XL Heater Maywick 10 4 Chart 1 First Visual Check Chart 1 First Visual Check...

Page 16: ...Part No 4801 5801 Rev 4 2010 Page 16 of 24 Super Saver XL Heater Maywick 10 5 Chart 2 Second Visual Check Chart 2 Second Visual Check NOTE All voltage readings 10 15...

Page 17: ...Part No 4801 5801 Rev 4 2010 Page 17 of 24 Super Saver XL Heater Maywick 10 6 Chart 3 Third Visual Check Chart 3 Third Visual Check...

Page 18: ...000 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2 Determ...

Page 19: ...500 7200 6700 5500 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capacity Value Det...

Page 20: ...date of manufacture voltage frequency gas type inside or outside mount and whether the heater is constructed of galvanized or stainless steel 1045 1305 Natural Gas 1045 0100 LP Propane Gas 1021 2501 0...

Page 21: ...Super Saver XL Heater Maywick 3004 6000 3002 5001 24 V 3003 5010 6401 1308 1041 3066 1041 1491 1009 1500 1021 1497 1021 1496 Refer to Model No for Orifice type 0408 4492 1021 1495 1004 1422 6401 0226...

Page 22: ...Rev 4 2010 Page 22 of 24 Super Saver XL Heater Maywick 0404 4486 6401 2879 6401 1318 0408 1131 3504 4007 3001 1740 3017 3076 240 Volt Heater Plate 3008 2258 3006 1580 1042 2693 3591 0100 1902 1138 30...

Page 23: ...Part No 4801 5801 Rev 4 2010 Page 23 of 24 Super Saver XL Heater Maywick NOTES...

Page 24: ...Copyright 2008 by Group Printed in the USA...

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